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HISTORY
Model Name: KDL-40/46/52W4500
SERVICE MANUAL
SERVICE MANUAL
Click on Page Number to display details of change
Date
Part Number
Description of Revisions
Version
2008.08
9-927-586-01
Original Manual
1.0
2009.04
9-927-586-02
MDF-61 Connector caution note (
APP
)
2.0
2009.05
9-927-586-03
Deletion of duplicate page (Accessories) (
P74)
3.0
2009.07
9-927-586-04
Update of error codes (
P7
)
4.0
- 1 -
SERVICE MANUAL
EG1L
CHASSIS
MODEL
DEST
RM-ED011
FLAT PANEL COLOR TV
KDL-40W4500
AEP/UK
KDL-46W4500
AEP/UK
KDL-52W4500
AEP/UK
- 2 -
TABLE OF CONTENTS
Section
Title
Page
Section
Title
Page
1. GENERAL ...................................................................
3
Caution ................................................................
3
Specifications .....................................................
5
Connectors ..........................................................
6
Self Diagnosis .....................................................
7
2. DISASSEMBLY
2-1.
Rear Cover Removal ..........................................
8
2-2.
Stand Removal ...................................................
8
2-3.
Loudspeaker Removal ........................................
8
2-4.
Side Jack Bracket Assy Removal ......................
8
2-5.
BGE Board Removal ..........................................
9
2-6.
D4 Board Removal (52 inches) ..........................
9
2-7.
D5 Board Removal (52 inches) ..........................
9
2-8.
G5 Board Board Removal (52 inches) ...............
9
2-9.
H3E Board Removal ..........................................
10
2-10. H4 Board Removal .............................................
10
2-11. IP5 Board Removal (40/46 inches) ....................
10
3. SERVICE MENUS
3-1.
How to enter the Service Mode ........................
11
3-2.
Product Version .................................................
11
3-3.
Service Config ...................................................
11
3-3-1. Set-Up ..............................................................
12
3-3-2. Sound ...............................................................
12
3-3-3. IF Adjust ..........................................................
12
3-3-4. White Balance .................................................
12
3-4.
Error Menu ........................................................
13
3-5.
TT Mode ............................................................
13
4. DIAGRAMS
4-1.
Block Diagram ...................................................
14
4-2.
Circuit Board Location .......................................
15
4-3.
Schematic Diagrams and Printed Wiring
Boards .................................................................
15
BGE Board Schematic Diagram ........................
16
D4 Board Schematic Diagram (52 inches) ........
36
D5 Board Schematic Diagram (52 inches) ........
37
G5 Board Schematic Diagram (52 inches) ........ 38
H3E Board Schematic Diagram .........................
37
H4 Board Schematic Diagram ...........................
37
IP5 Board Schematic Diagram (40/46 inches) .. 39
BGE Printed Wiring Board ................................
41
D4 Printed Wiring Board (52 inches) ................
43
D5 Printed Wiring Board (52 inches) ................
44
G5 Printed Wiring Board (52 inches) ................
45
H3E Printed Wiring Board .................................
44
H4 Printed Wiring Board ...................................
44
IP5 Printed Wiring Board (40/46 inches) ..........
47
5. EXPLODED VIEWS
5-1.
Chassis ................................................................
49
5-2.
Bezel ...................................................................
51
5-3.
Rear Cover & Power Supply Cords ...................
52
6. ELECTRICAL PARTS LIST .................................. 53
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY SHADING AND MARKED
ON
THE EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL
FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN
THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN
THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
WARNING !!
AN ISOLATION TRANSFORMER SHOULD BE USED DURING ANY
SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD DUE TO
LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS DIRECTLY
CONNECTED TO THE POWER LINE.
SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD DUE TO
LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS DIRECTLY
CONNECTED TO THE POWER LINE.
- 3 -
SECTION 1 GENERAL
The circuit boards used in these models have been processed using
Lead Free Solder. The boards are identified by the LF logo located
close to the board designation e.g. H1 etc [ see example ]. The
servicing of these boards requires special precautions to be taken as
outlined below.
Lead Free Solder. The boards are identified by the LF logo located
close to the board designation e.g. H1 etc [ see example ]. The
servicing of these boards requires special precautions to be taken as
outlined below.
Lead Free Soldered Boards
example
Lead Free Solder material must be used to comply with environmental requirements of new solder joints. Lead Free Solder is available under
the following part numbers :
the following part numbers :
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires
soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com
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1
CAUTION
SECTION 1 GENERAL
How to replace the fuse.
Open the fuse compartment with
a screwdriver blade and replace
the fuse.
Open the fuse compartment with
a screwdriver blade and replace
the fuse.
FUSE
WARNING (UK Models only)
The flexible mains lead is supplied connected to a B.S. 1363 fused
plug having a fuse of the correct rating for the set. Should the fuse
need to be replaced, use a fuse of the same rating approved by ASTA
to BS 1362, ie one that carries the
plug having a fuse of the correct rating for the set. Should the fuse
need to be replaced, use a fuse of the same rating approved by ASTA
to BS 1362, ie one that carries the
ASA
T
mark.
IF THE PLUG SUPPLIED WITH THIS APPLIANCE IS NOT SUITABLE
FOR THE OUTLET SOCKETS IN YOUR HOME, IT SHOULD BE CUT
OFF AND AN APPROPRIATE PLUG FITTED. THE PLUG SEVERED
FROM THE MAINS LEAD MUST BE DESTROYED AS A PLUG WITH
BARED WIRES IS DANGEROUS IF ENGAGED IN A LIVE SOCKET.
FOR THE OUTLET SOCKETS IN YOUR HOME, IT SHOULD BE CUT
OFF AND AN APPROPRIATE PLUG FITTED. THE PLUG SEVERED
FROM THE MAINS LEAD MUST BE DESTROYED AS A PLUG WITH
BARED WIRES IS DANGEROUS IF ENGAGED IN A LIVE SOCKET.
When an alternative type of plug is used, it should be fitted with the
correct rating fuse, otherwise the circuit should be protected by the
same rating fuse at the distribution board.
correct rating fuse, otherwise the circuit should be protected by the
same rating fuse at the distribution board.
UK PLUG WARNING
