KDL-40W2000, KDL-46W2000 - Sony TV Service Manual (repair manual)

kdl-40w2000, kdl-46w2000 service manual
Model
KDL-40W2000 KDL-46W2000
Pages
108
Size
12.14 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kdl-40w2000-kdl-46w2000.pdf
Date

Read Sony KDL-40W2000 / KDL-46W2000 Service Manual online

- 1 -
WAX2F
RM-ED008
SERVICE MANUAL
WAX2F 
 
CHASSIS
MODEL
                     COMMANDER
          DEST
MODEL
                       COMMANDER
          DEST
KDL-40W2000     
  RM-ED008
      UK
KDL-46W2000     
  RM-ED008
      UK
RM-ED008
FLAT PANEL COLOR TV
KDL-40W2000 / KDL-46W2000
KDL-40W2000     
 RM-ED008
      AEP
KDL-46W2000     
 RM-ED008
      AEP
- 2 -
WAX2F
RM-ED008
TABLE OF CONTENTS
Section
Title
Page
Section
Title
Page
Caution ................................................................
3
Specifications ......................................................
4
Connectors ..........................................................
6
Self Diagnosis .....................................................
7
1. GENERAL ...................................................................
8
2. DISASSEMBLY
2-1.
Rear Cover Removal ...........................................
19
2-2.
Stand Assy Removal ..........................................
19
2-3.
Vesa Bracket Removal ........................................
20
2-4.
Loudspeaker Removal ........................................
20
2-5.
AC Inlet Removal ...............................................
21
2-6.
AE and TUE Board Removal .............................
21
2-7.
BE and FEE Board Removal ..............................
22
2-8.
G2A Board Removal ..........................................
22
2-9.
H1E Board Removal ...........................................
23
2-10. H2E or H46 Board Removal ..............................
23
2-11. H3E Board Removal ...........................................
24
2-12. LCD Panel Removal ...........................................
24
3. SET-UP ADJUSTMENTS
3-1.
How to enter Service Mode  ...............................
25
3-2.
Signal Level Adjustment ....................................
25
  3-2-1.  Set up of AD calibration1 adjustment for
   terrestrial analog ...............................................
25
  3-2-2.  Y signal calibration1 adjustment for
   terrestrial analog ...............................................
25
  3-2-3.  Set up of C signal calibration1 adjustment for
   terrestrial analog ...............................................
25
  3-2-4.  C signal calibration1 adjustment for
   terrestrial analog ...............................................
26
  3-2-5.  Set up of AD calibration1 adjustment for
   video ................................................................
26
  3-2-6.  Y signal calibration1 adjustment for video ......
26
  3-2-7.  Set up of C signal calibration1 adjustment for
   video ................................................................
26
  3-2-8.  C signal calibration1 adjustment for video ......
26
  3-2-9.  Set up of AD calibration2 adjustment for
   video ................................................................
26
  3-2-10.  Y signal calibration2 adjustment for video ....
26
  3-2-11.  Set up of C signal calibration2 adjustment for
     video ..............................................................
27
  3-2-12.  C signal calibration2 adjustment for video ....
27
3-3.
Gamma Adjustment ...........................................
27
  3-3-1.  Set up mode for Gamma Adjustment ..............
27
  3-3-2.  Set up Trident internal SG and brightness
   measurement ....................................................
27
3-4.
White Balance Adjustment  .................................
27
  3-4-1.  Set up mode for White Balance Adjustment ...
27
  3-4-2.  White Balance of colour temperature “Cool” ..
27
  3-4-3.  White Balance of colour temperature “Neutral”
28
  3-4-4.  White Balance of colour temperature “Warm1”
28
  3-4-5.  White Balance of colour temperature “Warm2”
29
3-5.
Panel Replacement  .............................................
29
3-6.
Board Replacement  ............................................
29
  3-6-1.  AE Board Replacement ...................................
29
  3-6-2.  BE Board Replacement ....................................
29
4. DIAGRAMS
4-1.
Block Diagrams(1) .............................................
30
Block Diagrams(2) .............................................
31
Block Diagrams(3) .............................................
32
Block Diagrams(4) .............................................
33
Block Diagrams(5) .............................................
34
4-2.
Circuit Board Location ........................................
34
4-3.
Schematic Diagrams and Printed Wiring
Boards .................................................................
34
AE Board Schematic Diagram ............................
35
AE Printed Wiring Board  .................................
38
BE Board Schematic Diagram ............................
40
BE Printed Wiring Board  ...................................
51
FEE Board Schematic Diagram ..........................
53
FEE Printed Wiring Board  .................................
59
G2A Board Schematic Diagram .........................
60
G2A Printed Wiring Board .................................
61
H1E Board Schematic Diagram ..........................
63
H1E Printed Wiring Board .................................
64
H2E Board Schematic Diagram
(KDL-40W2000) ................................................
63
H2E Printed Wiring Board
(KDL-40W2000) ................................................
64
H3E Board Schematic Diagram ..........................
63
H3E Printed Wiring Board  ...............................
64
H46 Board Schematic Diagram
(KDL-46W2000) ................................................
65
H46 Printed Wiring Board
(KDL-46W2000) ................................................
64
TUE Schematic Diagram ....................................
65
TUE Printed Wiring Board .................................
67
4-4.
Semiconductors ...................................................     68
5. EXPLODED  VIEWS
5-1.
Rear Cover and Stand Assembly ........................
70
5-2.
Speakers ..............................................................
71
5-3.
Chassis ................................................................
72
5-4.
LCD Panel ..........................................................
73
6. ELECTRICAL  PARTS  LIST ..................................     74  
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY SHADING AND MARKED
  
 
 ON
THE SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE
PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE
THESE COMPONENTS WITH SONY PARTS WHOSE PART
NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN
SUPPLEMENTS PUBLISHED BY SONY.
WARNING !!
AN ISOLATION TRANSFORMER SHOULD BE USED DURING
ANY SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD
DUE TO LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS
DIRECTLY CONNECTED TO THE POWER LINE.
- 3 -
WAX2F
RM-ED008
The circuit boards used in these models have been processed using
Lead Free Solder. The boards are identified by the LF logo located
close to the board designation e.g. F1, H1 etc [ see examples ]. The
servicing of these boards requires special precautions to be taken as
outlined below.
CAUTION
Lead Free Soldered Boards
example 1
example 2
It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints. Lead Free Solder is
available under the following part numbers :
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires
soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
For more information on the use of Lead Free Solder, please refer to  http://www.sony-training.com
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- 4 -
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RM-ED008
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Projected Picture Size
LCD(Liquid Crystal Display) Panel
Approx 101.6cm (KDL-40W2000)
Approx 116.8cm (KDL-46W2000).
Sound Output
Right and Left speaker
Sub-woofer
2 x 10W (RMS)
Input/Output Terminals [REAR]
General Specifications
1: 21-pin Euro connector
  (CENELEC standard)
Inputs for Audio and Video signals.
Inputs for RGB.
Outputs of TV Video and Audio
signals.
Power Requirements
220 - 240V
Power Consumption/
Standby
Approx 185W/0.3W (KDL-40W2000)
Approx 225W/0.3W (KDL-46W2000)
2: 21-pin Euro connector
  (CENELEC standard)
Inputs for Audio and Video signals.
Inputs for RGB.
Outputs of Video and Audio signals
(Selectable). SmartLink interface.
Dimensions
Approx 988x715x266mm
                          (KDL-40W2000 with stand)
Approx 988x665x105mm
                          (KDL-40W2000 without stand)
Approx 1120x805x334mm
                          (KDL-46W2000 with stand)
Approx 1120x755x118mm
                          (KDL-46W2000 without stand)
Weight
Approx 27.5kg (KDL-40W2000 with stand)
Approx 23.0kg (KDL-40W2000 without stand)
Approx 36.0kg (KDL-46W2000 with stand)
Approx 30.0kg (KDL-46W2000 without stand)
Phono Jacks
Output Connectors variable for
Audio Signals.
Supplied Accessories
RM-ED008 Remote Commander (1)
IEC designated R06 battery (2)
Mains Lead (1)
Coaxial Lead (1)
Cable Holder (1)
Support Belt (1) and Screws (2)
Stand (1) and Screws (4)
HDMI Inputs
HDMI Connectors.
Other Features
Wide viewing angle LCD Panel, DVB-T Tuner,
Live colour creation, Highly integrated system-
on-a-chip (Trident), HDMI input, PC input.
PC Input
15 Pin D-Sub Connector.
CAM
Conditional Access Module
Input/Output Terminals  [SIDE]
Remote control system  :  Infrared control
Headphone jack
Stereo mini jack
Power requirements
3V dc
2 batteries IEC designation
R06 (size AA)
Audio input
Phono jacks
Video input
Phono jack
S Video input
4 pin mini DIN
Design and specifications are subject to change without notice.
Page of 108
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