KDL-40HX750, KDL-46HX750, KDL-55HX750 - Sony TV Service Manual (repair manual)

Model
KDL-40HX750 KDL-46HX750 KDL-55HX750
Pages
120
Size
15.98 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kdl-40hx750-kdl-46hx750-kdl-55hx750.pdf
Date

View Sony KDL-40HX750 / KDL-46HX750 / KDL-55HX750 Service Manual online

SERVICE MANUAL
Version
Date
Subject
1.0
1/2012
Original manual issue.
2.0
3/2012
Added the HOTEL MODEL information. (P.3, 13, 34, 55, 74, 75, 83, 102, 107, 115, 120)
Added the SPACER information. (P.25, 46, 67)
Correction of part name. “INSURATION” -> “INSULATION” (P.26, 47, 68, 110, 112, 114)
Correction of text. “HOW TO ENTERING” -> “HOW TO ENTER” (P.76)
Changed text. (P12, 33 54)
Changed the parts information. (P11, 32 53)
LCD Digital Color TV
9-888-460-02
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
ORIGINAL MANUAL ISSUE DATE:  1/2012
AZ3G
CHASSIS
Segment: 3a
SERVICE MANUAL
LCD Digital Color TV
AZ3G
CHASSIS
Segment: 3a
9-888-460-02
KDL-40/46/55HX750(CH)
3
MODEL LIST
MODEL
COLOR
COMMANDER
DEST.
MODEL
COLOR
COMMANDER
DEST.
KDL-40HX750
Black
RM-SA014
CHINA
KDL-40HX750/4
Black
RM-SA014
CHINA
KDL-46HX750
Black
RM-SA014
CHINA
KDL-46HX750/4
Black
RM-SA014
CHINA
KDL-55HX750
Black
RM-SA014
CHINA
KDL-55HX750/4
Black
RM-SA014
CHINA
*1
*1
*1
*1
HOTEL MODEL
KDL-40/46/55HX750(CH)
4
WARNINGS AND CAUTIONS 
- ENGLISH
CAUTION
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.
CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
• Carry the TV with an adequate number of people; larger size TVs require two or more people.
• Correct hand placement while carrying the TV is very important for safety and to avoid damages.
SAFETY-RELATED COMPONENT WARNING!!
Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony 
parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual. 
Follow these procedures whenever critical components are replaced or improper operation is suspected.
KDL-40/46/55HX750(CH)
5
WARNINGS AND CAUTIONS
USE CAUTION WHEN HANDLING THE LCD PANEL
When repairing the LCD panel, be sure you are grounded by using a wrist band.
When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.
1)
Do not press on the panel or frame edge to avoid the risk of electric shock.
2)
Do not scratch or press on the panel with any sharp objects.
3)
Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
4)
Do not expose the LCD panel to direct sunlight.
5)
Avoid contact with water. It may cause a short circuit within the module.
6)
Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)
7)
Always clean the LCD panel with a soft cloth material.
8)
Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
9)
Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
10) It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity. 
KDL-40/46/55HX750(CH)
6
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.
KDL-40/46/55HX750(CH)
7
SAFETY CHECK-OUT
Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed 
metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’
instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The 
“limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale.
The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all
battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).
How to Find a Good Earth Ground
A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also 
at earth ground.
If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance 
between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot 
side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the 
lamp should light at normal brilliance if the screw is at ground potential (see Figure B).
KDL-40/46/55HX750(CH)
8
SELF DIAGNOSIS FUNCTION
DIAGNOSTIC TEST INDICATORS
When an error occurs, the STANDBY LED will flash a set number of times to 
indicate the possible cause of the problem.
If there is more than one error, the LED will identify the first of the problem areas.
Result for all of the following diagnostic items are displayed on screen.
If the screen displays a “0”, no error has occurred .
The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash.
The number of times the LED flashes translates to a probable source of the problem.
A definition of the STANDBY LED flash indicators is listed in the instruction manual for the user’s knowledge and reference.
If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these 
problems occur.
0.5
0.5
3
DISPLAY OF STANDBY LED FLASH COUNT
SELF-DIAGNOSTIC SCREEN DISPLAY
For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurrences of failure for 
confirmation on the screen:
[To Bring Up Screen Test]
In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:
5
*
 : Note that this differs from entering the service mode (volume +)
*
DISPLAY
TV POWER
Channel
Volume
STBY LED
Flash time
Service menu Item
name
(Screeen Display)
Diagnostic Item Description
2
MAIN_POWE
Main Power Over Voltage Protection
DC_ALERT
DC_ALERT
AUD_PROT
Audio Abnorm al Detection
HDMI_EQ
HDMI equalizer/s witch I2C NACK
TU_DEMOD
Tuner or dem odulator I2C NACK
4
-
Not us ed
HFR_ERR
HFR Error
TCON_ERR
T-CON Error
P_ID_ERR
Panel ID NVM Error
6
BACKLITE
LED driver protection
TEMP_ERR
Therm al Error
FAN_ERR
Not us ed
8
-
Software Error (Also the m ain board’s  m em ory or Wi-Fi
m odule is a sus pect)
9
-
Not us ed
10
EMIT_ERR
Trans m itter board not connected
11
-
Not us ed
12
-
Not us ed
3
5
7
KDL-40/46/55HX750(CH)
9
SELF CHECK
000 RESERVED   ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 00
000 RESERVED   ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 00
002 MAIN_POWE  ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 00
003 DC_ALERT   ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 00
003 AUD_PROT   ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 00
003 HDMI_EQ    ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 00
003 TU_DEMOD   ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 00
004 VLED       ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 00
004 LD_ERR     ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 00
005 HFR_ERR    ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 00
005 TCON_ERR   1108231325 ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 01
005 P_ID_ERR   ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 00
006 BACKLITE   ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 00
007 TEMP_ERR   ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 00
007 FAN_ERR    ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 00
010 EMITTER    ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 00
101 VPC_WDT    ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 00
102 MEPS_WDT   ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 00
103 HOST_WDT   ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 00
104 STBY_WDT   ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ ‐‐‐‐‐‐‐‐‐‐ 00
0081‐00671‐00088
SELF DIAGNOSIS FUNCTION
[SELF DIAGNOSTIC SAMPLE SCREEN DISPLAY]
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen.
After you have completed the repairs, clear the result display to “0”.
Clearing the Self Check Diagnostic List
1. Error history and Error count :
Press the Channel 8 => Channel 0 .
2. Panel operation time :
Press the Channel 7 => Channel 0 .
Exiting the Self-diagnostic screen
To exit the Self Diagnostic screen, turn off the power to the TV by pressing the POWER button on the remote or the POWER button on the TV.
Error count (00-99)
Error history (Last failure time beforehand) *1
Error history (Failure time before last) *1
Error history (The last failure time) *1
Item name
STBY LED flash time
Total operation time by hour (MAX:65535)
Boot count (MAX:65535)
Panel operation time by hour (MAX:65535)
CPU Watch-dog timer
*1 : Format of error history
YYMMDDhhmm (in UTC)
Example:1108231325 -> Aug 23 13:25 2011 UTC
KDL-40/46/55HX750(CH)
10
SEC 1. DISASSEMBLY
• There are clutch in the yellow frame[           ]. Therefore please be careful in the case of the disassembly or assembly of parts.
Note: When removing the rear cover, to prevent damaging the rear cover, please refer Appendix 1.

Download Sony KDL-40HX750 / KDL-46HX750 / KDL-55HX750 Service Manual (Repair Manual)

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