Read Sony KDL-40D3400 / KDL-40D3500 / KDL-40D3550 / KDL-40D3660 / KDL-46D3400 / KDL-46D3500 / KDL-46D3550 / KDL-46D3660 Service Manual online
HISTORY
Model Name :
SERVICE MANUAL
SERVICE MANUAL
Click on Page Number to display detail of changes.
KDL-40/46D3400
KDL-40/46D3500
KDL-40/46D3500
Date Part Number Description of Revisions
Version
1.0
9-927-590-01
2007.11
Original Manual.
- 1 -
WAX3F
RM-ED009
SERVICE MANUAL
WAX3F
CHASSIS
MODEL
COMMANDER
DEST
MODEL
COMMANDER
DEST
KDL-46D3400
RM-ED009
AEP
KDL-46D3500
RM-ED009
AEP
KDL-46D3500
RM-ED009
UK
RM-ED009
FLAT PANEL COLOR TV
KDL-40D3400 / KDL-46D3
500
KDL-40D3400
RM-ED009
AEP
KDL-40D3500
RM-ED009
AEP
KDL-40D3500
RM-ED009
UK
- 2 -
WAX3F
RM-ED009
TABLE OF CONTENTS
Section
Title
Page
Section
Title
Page
1. GENERAL
Special Note for Models Using
Type A and Type S Panels .................................
3
Type S Panel EMC Countermeasures ................
5
Caution ................................................................
7
Specifications ......................................................
8
Connectors ..........................................................
9
Self Diagnostic Software ....................................
11
2. DISASSEMBLY
2-1.
Rear Cover Removal ...........................................
12
2-2.
Stand Removal ....................................................
12
2-3.
Bottom Frame Removal ......................................
13
2-4.
AC Inlet Removal ...............................................
13
2-5.
Loudspeaker Removal ........................................
14
2-6.
H3 Board Removal .............................................
14
2-7.
BE1F Board Removal .........................................
15
2-8.
DF1, DF2 and G3 Board Removal ....................
16
2-9.
H1 Board Removal .............................................
17
2-10. H4 Board Removal .............................................
17
2-11. U1 Board Removal .............................................
18
2-12. D3 Board Removal .............................................
18
3. SET-UP ADJUSTMENTS
3-1.
How to enter Service Mode ...............................
19
3-2.
Signal Level Adjustment ....................................
19
3-2-1. Set up of AD calibration1 adjustment for
terrestrial analog ...............................................
19
3-2-2. Y signal calibration1 adjustment for
terrestrial analog ...............................................
19
3-2-3. C signal calibration1 adjustment for
terrestrial analog ...............................................
19
3-2-4. Set up of AD calibration1 adjustment for
video ................................................................
20
3-2-5. Y signal calibration1 adjustment for PAL
video ................................................................
20
3-2-6. C signal calibration1 adjustment for PAL
video ................................................................
20
3-3. Gamma Adjustment ...........................................
20
3-3-1. Preparation before Gamma Adjustment ..........
20
3-3-2. Set up mode for Gamma Adjustment ..............
20
3-3-3. Set up Trident Internal SG and Brightness
measurement ....................................................
20
3-4.
White Balance Adjustment .................................
21
3-4-1. Set up mode for White Balance Adjustment ...
22
3-4-2. White Balance of colour temperature “Cool” ..
22
3-4-3. White Balance of colour temperature
“Neutral”, “Warm1” and “Warm2” ....................
23
3-5. Panel Replacement .............................................
23
3-6.
Board Replacement ............................................
23
3-7.
TT Modes ..........................................................
23
4. DIAGRAMS
4-1.
Block Diagrams ..................................................
24
4-2.
Circuit Board Location ........................................
25
4-3.
Schematic Diagrams and Printed Wiring
Boards .................................................................
25
BE1F Board Schematic Diagram ........................
26
BE1F Board Schematic Page 3(Type A Panel)
32
BE1F Board Schematic Page 3(Type S Panel)
36
BE1F Board Schematic Page 4(Type A Panel)
40
BE1F Board Schematic Page 4(Type S Panel)
44
U1 Board Schematic Diagram ............................
71
DF1 Board Schematic Diagram (40 inches) ....... 72
DF2 Board Schematic Diagram (46 inches) ....... 76
D3 Board Schematic Diagram (46 inches) ......... 80
G3 Board Schematic Diagram ............................
82
H1 Board Schematic Diagram ............................
86
H3 Board Schematic Diagram ............................
86
H4 Board Schematic Diagram ............................
86
BE1F Printed Wiring Board (Type A Panel) .....
87
BE1F Printed Wiring Board (Type S Panel) ......
89
U1 Printed Wiring Board .................................... 91
H1 Printed Wiring Board ....................................
91
H3 Printed Wiring Board ....................................
91
H4 Printed Wiring Board ....................................
91
DF1 Printed Wiring Board (40 inches) .............. 92
DF2 Printed Wiring Board (46 inches) .............. 93
D3 Printed Wiring Board (46 inches) ................. 94
G3 Printed Wiring Board ....................................
95
5. EXPLODED VIEWS
5-1.
Chassis ................................................................
97
5-2.
Rear Cover, Stand & Bezel .................................
98
5-3.
D3 Board & Power Cords ..................................
99
6. ELECTRICAL PARTS LIST .................................. 100
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY SHADING AND MARKED
ON
THE SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE
PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE
THESE COMPONENTS WITH SONY PARTS WHOSE PART
NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN
SUPPLEMENTS PUBLISHED BY SONY.
PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE
THESE COMPONENTS WITH SONY PARTS WHOSE PART
NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN
SUPPLEMENTS PUBLISHED BY SONY.
WARNING !!
AN ISOLATION TRANSFORMER SHOULD BE USED DURING
ANY SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD
DUE TO LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS
DIRECTLY CONNECTED TO THE POWER LINE.
ANY SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD
DUE TO LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS
DIRECTLY CONNECTED TO THE POWER LINE.
- 3 -
WAX3F
RM-ED009
WAX3F-LC models use both Type A and Type S panels. The table below indicates which models use the various panels. In some cases models
have used both panels. In this case the serial numbers are shown under the appropriate panel heading to indicate which panel was used at that
particular serial number. The correct panel must be used when carrying out a replacement.
have used both panels. In this case the serial numbers are shown under the appropriate panel heading to indicate which panel was used at that
particular serial number. The correct panel must be used when carrying out a replacement.
WAX3F-LC Model List
SECTION 1 GENERAL
SPECIAL NOTE FOR MODELS USING TYPE A AND TYPE S PANELS
For serial numbers beginning 45, the type of panel is indicated by the fifth digit.
eg.
45xx0xx =
Type A Panel
45xx1xx =
Type S Panel
For serial numbers beginning 40, 41, 43 or 44, the type of panel is indicated by the second digit.
eg.
40xxxxx =
Type A Panel
41xxxxx =
Type S Panel
43xxxxx =
Type A Panel
44xxxxx =
Type S Panel
Model Name
Destination
Type A Panel
Type S Panel
F-No.
Serial No.
F-No.
Serial No.
KDL-40D3550
UK
17-7517-00
-
4000001~4099999
17-7576-00
4500101-4500101
4100001~4199999
KDL-40D3550
AEP
17-7518-00
4530001~4530013
4300001~4399999
17-7577-00
4530101~4530101
4400001~4499999
KDL-46D3550
UK
17-7519-00
-
4000001~4099999
*
*
*
KDL-46D3550
AEP
17-7520-00
4530001~4530008
4300001~4399999
*
*
*
KDL-40D3500
UK
17-7521-00
4500001~4500016
4000001~4099999
17-7580-00
4500101-4500104
4100001~4199999
KDL-40D3500
AEP
17-7522-00
4530001~4530032
4300001~4399999
17-7581-00
4530101~4530101
4400001~4499999
KDL-46D3500
UK
17-7523-00
4500001~4500015
4000001~4099999
*
*
*
KDL-46D3500
AEP
17-7524-00
4530001~4530037
4300001~4399999
*
*
*
KDL-40D3400
AEP
17-7539-00
4530001~4530002
4300001~4399999
17-7584-00
4530101~4530103
4400001~4499999
KDL-46D3400
AEP
17-7540-00
4530001~4530002
4300001~4399999
*
*
*
KDL-40D3660
AEP
17-7541-00
4530001~4530002
4300001~4399999
17-7586-00
4530101~4530102
4400001~4499999
KDL-46D3660
AEP
17-7542-00
4530001~4530002
4300001~4399999
*
*
*
