Read Sony KDL-32W4000 / KDL-32W4210 / KDL-32W4220 / KDL-40W4000 / KDL-40W4210 / KDL-40W4220 / KDL-40W4230 / KDL-46W4000 / KDL-46W4210 / KDL-46W4220 / KDL-46W4230 / KDL-52W4000 / KDL-52W4210 Service Manual online
HISTORY
Model Name: KDL-32/40/46/52W4000
KDL-32/40/46/52W4220
SERVICE MANUAL
KDL-32/40/46/52W4220
SERVICE MANUAL
Click on Page Number to display details of change
Date
Part Number
Description of Revisions
Version
2008.04
9-927-591-01
Original Manual
1.0
2008.05
9-927-591-02
Revision of BE1 Board for 32” model.(
P45
),
(
P50
)
2.0
2008.06
9-927-591-03
Correction to a specification table (
P5
) and addi-
tion of inverter board part numbers. (
P46
)
3.0
2008.10
9-927-591-04
Updated TT commands (
P14
)
4.0
2009.04
9-927-591-05
MDF-61 Connector - caution notes (
APP
)
5.0
2009.07
9-927-591-06
Error Code Table updates (
P8
)
6.0
- 1 -
EG1L
RM-ED011
SERVICE MANUAL
EG1L
CHASSIS
MODEL
DEST
KDL-32W4220
OIRT / WE
KDL-40W4220
OIRT / WE
KDL-46W4220
OIRT / WE
KDL-52W4220
OIRT / WE
RM-ED011
FLAT PANEL COLOR TV
KDL-32W4000
OIRT / UK / WE
KDL-40W4000
OIRT / UK / WE
KDL-46W4000
OIRT / UK / WE
KDL-52W4000
OIRT / UK / WE
MODEL
DEST
- 2 -
EG1L
RM-ED011
TABLE OF CONTENTS
Section
Title
Page
Section
Title
Page
1. GENERAL ...................................................................
3
Caution ................................................................
3
Specifications .....................................................
5
Connectors ..........................................................
6
Self Diagnosis .....................................................
8
2. DISASSEMBLY
2-1.
Rear Cover Removal ..........................................
9
2-2.
Stand Removal ...................................................
9
2-3.
Loudspeaker Removal ........................................
9
2-4.
Side Jack Bracket Assy Removal ......................
9
2-5.
BE1 Board Removal ...........................................
10
2-6.
D4 Board Removal (52 inches) ..........................
10
2-7.
D5 Board Removal (52 inches) ..........................
10
2-8.
G1D Board Board Removal (32 inches) ............
10
2-9.
G5 Board Board Removal (52 inches) ...............
11
2-10. H3E Board Removal ..........................................
11
2-11. H4 Board Removal .............................................
11
2-12. IP5 Board Removal (40/46 inches) ....................
11
3. ADJUSTMENTS
3-1.
How to enter the Service Mode ........................
12
3-2.
Product Version .................................................
12
3-3.
Service Config ...................................................
12
3-3-1. Set-Up ..............................................................
13
3-3-2. Sound ...............................................................
13
3-3-3. IF Adjust ..........................................................
13
3-3-4. White Balance .................................................
13
3-4.
Error Menu ........................................................
13
3-5.
TT Mode ............................................................
14
4. DIAGRAMS
4-1.
Block Diagrams ..................................................
15
4-2.
Circuit Board Location .......................................
16
4-3.
Schematic Diagrams and Printed Wiring
Boards .................................................................
16
BE1 Board Schematic Diagram .........................
17
D4 Board Schematic Diagram (52 inches) ........
32
D5 Board Schematic Diagram (52 inches) ........
33
G5 Board Schematic Diagram (52 inches) ........ 34
H3E Board Schematic Diagram .........................
33
H4 Board Schematic Diagram ...........................
33
IP5 Board Schematic Diagram (40/46 inches) .. 35
BE1 Printed Wiring Board .................................
37
D4 Printed Wiring Board (52 inches) ................
39
D5 Printed Wiring Board (52 inches) ................
40
G5 Printed Wiring Board (52 inches) ................
41
H3E Printed Wiring Board .................................
40
H4 Printed Wiring Board ...................................
40
IP5 Printed Wiring Board (40/46 inches) ..........
43
5. EXPLODED VIEWS
5-1.
Chassis ................................................................
45
5-2.
Bezel ...................................................................
47
5-3.
Rear Cover & Power Supply Cords ...................
48
6. ELECTRICAL PARTS LIST .................................. 49
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY SHADING AND MARKED
ON
THE EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL
FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN
THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN
THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
WARNING !!
AN ISOLATION TRANSFORMER SHOULD BE USED DURING ANY
SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD DUE TO
LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS DIRECTLY
CONNECTED TO THE POWER LINE.
SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD DUE TO
LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS DIRECTLY
CONNECTED TO THE POWER LINE.
- 3 -
EG1L
RM-ED011
SECTION 1 GENERAL
The circuit boards used in these models have been processed using
Lead Free Solder. The boards are identified by the LF logo located
close to the board designation e.g. F1, H1 etc [ see examples ]. The
servicing of these boards requires special precautions to be taken as
outlined below.
Lead Free Solder. The boards are identified by the LF logo located
close to the board designation e.g. F1, H1 etc [ see examples ]. The
servicing of these boards requires special precautions to be taken as
outlined below.
Lead Free Soldered Boards
example 1
example 2
Lead Free Solder material must be used to comply with environmental requirements of new solder joints. Lead Free Solder is available under
the following part numbers :
the following part numbers :
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires
soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com
r
e
b
m
u
n
t
r
a
P
r
e
t
e
m
a
i
D
s
k
r
a
m
e
R
9
1
-
5
0
0
-
0
4
6
-
7
m
m
3
.
0
g
K
5
2
.
0
0
2
-
5
0
0
-
0
4
6
-
7
m
m
4
.
0
g
K
0
5
.
0
1
2
-
5
0
0
-
0
4
6
-
7
m
m
5
.
0
g
K
0
5
.
0
2
2
-
5
0
0
-
0
4
6
-
7
m
m
6
.
0
g
K
5
2
.
0
3
2
-
5
0
0
-
0
4
6
-
7
m
m
8
.
0
g
K
0
0
.
1
4
2
-
5
0
0
-
0
4
6
-
7
m
m
0
.
1
g
K
0
0
.
1
5
2
-
5
0
0
-
0
4
6
-
7
m
m
2
.
1
g
K
0
0
.
1
6
2
-
5
0
0
-
0
4
6
-
7
m
m
6
.
1
g
K
0
0
.
1
CAUTION
SECTION 1 GENERAL
