KDL-32V5500, KDL-32V5610, KDL-37V5500, KDL-37V5610, KDL-40V5500, KDL-40V5610, KDL-46V5500, KDL-46V5610, KDL-52V5500, KDL-52V5610 - Sony TV Service Manual (repair manual)

kdl-32v5500, kdl-32v5610, kdl-37v5500, kdl-37v5610, kdl-40v5500, kdl-40v5610, kdl-46v5500, kdl-46v5610, kdl-52v5500, kdl-52v5610 service manual
Model
KDL-32V5500 KDL-32V5610 KDL-37V5500 KDL-37V5610 KDL-40V5500 KDL-40V5610 KDL-46V5500 KDL-46V5610 KDL-52V5500 KDL-52V5610
Pages
74
Size
6.46 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kdl-32v5500-kdl-32v5610-kdl-37v5500-kdl-37v5610-kd.pdf
Date

Read Sony KDL-32V5500 / KDL-32V5610 / KDL-37V5500 / KDL-37V5610 / KDL-40V5500 / KDL-40V5610 / KDL-46V5500 / KDL-46V5610 / KDL-52V5500 / KDL-52V5610 Service Manual online

HISTORY
Model Name: KDL-32/37/40/46/52V5500
SERVICE MANUAL
Click on Page Number to display details of change
Date
Part Number
Description of Revisions
Version
2009.01
9-883-431-01
Original Manual
1.0
2009.02
9-883-431-02
Add 37” Inverter Board to Exploded Views. 
(
P.49
)
2.0
2009.02
9-883-431-03
Update error table (remove unused errors). (
P.8
)
Add ECS cover . (
P.51
)
Update Connector assy descriptions. (
P.69
)
3.0
2009.04
9-883-431-04
MDF-61 Connector (Caution Note). (
APP-A
)
Changes to Rear Cover Removal / Installation. 
(
APP-B
)
52” LCD Panel Part Number Change. (
P.48
)
4.0
2009.09
9-883-431-05
Update Self Diagnosis Table and working hours 
table (
P.
8
)
5.0
- 1 -
SERVICE MANUAL
EX2L-Coriander 
 
CHASSIS
 MODEL
                                         DEST
KDL-46V5500     
             OIRT/UK/WE
KDL-52V5500     
             OIRT/UK/WE
RM-ED016
FLAT PANEL COLOR TV
KDL-32V5500     
            OIRT/UK/WE
KDL-37V5500     
            OIRT/UK/WE
KDL-40V5500     
            OIRT/UK/WE
MODEL
                                         DEST
- 2 -
TABLE OF CONTENTS
Section
Title
Page
Section
Title
Page
1. GENERAL
Caution ................................................................
3
Specifications .....................................................
5
Connectors ..........................................................
7
Self Diagnosis .....................................................
8
2. DISASSEMBLY
2-1.  Rear Cover Removal ............................................
9
2-2.  Stand Assy Removal .............................................
9
2-3.  Under Cover Removal ..........................................
9
2-4.  Loudspeaker Removal ..........................................
9
2-5.  BA Board Removal (52 inches) ...........................
10
2-6.  D5 Board Removal (52 inches) ............................
10
2-7.  D6 Board Removal (52 inches) ............................
10
2-8.  G2 Board Removal (32 inches) ............................
10
2-9.  G4 Board Removal (37 inches) ............................
11
2-10.  G5 Board Removal (52 inches) ..........................
11
2-11.  HL1A Board Removal ........................................
11
2-12.  HSN Board Removal ..........................................
11
2-13.  IP1 Board Removal (40 inches) .........................
12
2-14.  IP2 Board Removal (46 inches) .........................
12
3. SERVICE MENUS
3-1.
How to enter the Service Mode  ........................
13
3-2.
Changing TVM Data Settings  ...........................
13
3-3.
Writing TVM Data  ............................................
13
4. DIAGRAMS
4-1.
Block Diagram ...................................................
14
4-2.
Circuit Board Location .......................................
15
4-3.
Schematic Diagrams and Printed Wiring
Boards .................................................................
15
BA Board Schematic Diagram ...........................
16
D5 Board Schematic Diagram (52 inches) ........     33
D6 Board Schematic Diagram (52 inches) ........
34
HL1A Board Schematic Diagram ......................
35
HSN Board Schematic Diagram ........................
35
IP1 Board Schematic Diagram (40 inches) .......
36
IP2 Board Schematic Diagram (46 inches) .......
38
BA Printed Wiring Board ...................................
40
D5 Printed Wiring Board (52 inches) ................
42
D6 Printed Wiring Board (52 inches) ................
43
HL1A Printed Wiring Board ..............................
41
HSN Printed Wiring Board ................................
43
IP1 Printed Wiring Board (40 inches) ...............
44
IP2 Printed Wiring Board (46 inches) ...............
46
5. EXPLODED  VIEWS
5-1.
Chassis ................................................................
48
5-2.
Bezel ...................................................................
50
5-3.
Rear Cover & Power Supply Cords ...................
51
6. PARTS LIST 
...............................................................     52
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY SHADING AND MARKED
  
 
  ON
THE EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL
FOR SAFE OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN
THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
WARNING !!
AN ISOLATION TRANSFORMER SHOULD BE USED DURING ANY
SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD DUE TO
LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS DIRECTLY
CONNECTED TO THE POWER LINE.
- 3 -
SECTION 1  GENERAL
The circuit boards used in these models have been processed using
Lead Free Solder. The boards are identified by the LF logo located
close to the board designation e.g. H1 etc [ see example ]. The
servicing of these boards requires special precautions to be taken as
outlined below.
Lead Free Soldered Boards
example
Lead Free Solder material must be used to comply with environmental requirements of new solder joints. Lead Free Solder is available under
the  following part numbers :
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires
soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
For more information on the use of Lead Free Solder, please refer to  http://www.sony-training.com
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1
CAUTION
SECTION 1  GENERAL
How to replace the fuse.
Open the fuse compartment with
a screwdriver blade and replace
the fuse.
FUSE
WARNING (UK Models only)
The flexible mains lead is supplied connected to a B.S. 1363 fused
plug having a fuse of the correct rating for the set. Should the fuse
need to be replaced, use a fuse of the same rating approved by ASTA
to BS 1362, ie one that carries the 
ASA
T
 mark.
IF THE PLUG SUPPLIED WITH THIS APPLIANCE IS NOT SUITABLE
FOR THE OUTLET SOCKETS IN YOUR HOME, IT SHOULD BE CUT
OFF AND AN APPROPRIATE PLUG FITTED. THE PLUG SEVERED
FROM THE MAINS LEAD MUST BE DESTROYED AS A PLUG WITH
BARED WIRES IS DANGEROUS IF ENGAGED IN A LIVE SOCKET.
When an alternative type of plug is used, it should be fitted with the
correct rating fuse, otherwise the circuit should be protected by the
same rating fuse at the distribution board.
UK PLUG WARNING
LCD PANEL CAUTION
Whilst working on this product, it is not recommended to lay the TV set face down when powered up, as this can result in panel problems. If
it is necessary to power up the TV set when face down, the time should be minimised as much as possible.
Page of 74
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Here you can read online and download Sony KDL-32V5500 / KDL-32V5610 / KDL-37V5500 / KDL-37V5610 / KDL-40V5500 / KDL-40V5610 / KDL-46V5500 / KDL-46V5610 / KDL-52V5500 / KDL-52V5610 Service Manual in PDF. KDL-32V5500 / KDL-32V5610 / KDL-37V5500 / KDL-37V5610 / KDL-40V5500 / KDL-40V5610 / KDL-46V5500 / KDL-46V5610 / KDL-52V5500 / KDL-52V5610 service manual will guide through the process and help you recover, restore, fix, disassemble and repair Sony KDL-32V5500 / KDL-32V5610 / KDL-37V5500 / KDL-37V5610 / KDL-40V5500 / KDL-40V5610 / KDL-46V5500 / KDL-46V5610 / KDL-52V5500 / KDL-52V5610 TV. Information contained in service manuals typically includes schematics / circuit diagrams, wiring diagrams, block diagrams, printed wiring boards, exploded views, parts list, disassembly / assembly, pcb.