Read Sony KDL-32S5100 / KDL-40S5100 / KDL-46S5100 Service Manual online
LCD DIGITAL COLOR TELEVISION
SERVICE MANUAL
EX2R
CHASSIS
MODEL NAME
REMOTE COMMANDER DESTINATION
9-883-810-04
KDL-32S5100
RM-YD028
US/CND
KDL-32S5100
RM-YD028 MX/LATIN AMERICA
KDL-40S5100
RM-YD028
US/CND
KDL-40S5100
RM-YD028 MX/LATIN AMERICA
KDL-46S5100
RM-YD028
US/CND
KDL-46S5100
RM-YD028 MX/LATIN AMERICA
HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
ORIGINAL MANUAL ISSUE DATE: 2/2009
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:UPDATED ITEM
REVISION
DATE
SUBJECT
2/2009
No revisions or updates are applicable at this time.
2/2009
Corrected model destination groupings. Replaced pages 1 and 2.
Updated Specifi cation Section. Replaced pages 4-12.
Updated Disassembly Section. Replaced page 18.
Updated Wire Dressing Diagrams. Replaced pages 20-47.
Added Support Belt Kit P/N for KDL-32S5100. Repaced page 107.
4/2009
Updated Accessories and Packing. New AC Power Cords. Corrected part descriptions for
Support Belt Kits and added contents. Added contents for Screw Bag Assy. Replaced page 107.
9/2009
Updated Exploded View Section to remove LCD Panel specifi c information. Replaced page 81.
Corrected model reference for KDL-32S5100 AC Power Cord. Replaced page 107.
LCD DIGITAL COLOR TELEVISION
SERVICE MANUAL
EX2R
CHASSIS
MODEL NAME
REMOTE COMMANDER DESTINATION
9-883-810-04
KDL-32S5100
RM-YD028
US/CND
KDL-32S5100
RM-YD028 MX/LATIN AMERICA
KDL-40S5100
RM-YD028
US/CND
KDL-40S5100
RM-YD028 MX/LATIN AMERICA
KDL-46S5100
RM-YD028
US/CND
KDL-46S5100
RM-YD028 MX/LATIN AMERICA
Self Diagnosis
Supported model
KDL-46S5100
RM-YD028
TOOLS
WIDE
INPUT
CC
DISPLAY
POWER
3
KDL-32S5100/40S5100/46S5100
KDL-32S5100/40S5100/46S5100
TABLE OF CONTENTS
SECTION TITLE
PAGE
SECTION TITLE
PAGE
Specifications ................................................................................. 4
Warnings and Cautions - English ................................................... 6
Warnings and Cautions - French .................................................... 7
Safety-Related Component Warning .............................................. 8
Safety Check-Out ......................................................................... 10
Self-Diagnostic Function ................................................................11
Warnings and Cautions - English ................................................... 6
Warnings and Cautions - French .................................................... 7
Safety-Related Component Warning .............................................. 8
Safety Check-Out ......................................................................... 10
Self-Diagnostic Function ................................................................11
SECTION 1: DISASSEMBLY ............................................................... 13
1-1. Rear Cover Removal ............................................................ 13
1-2. Switch Unit Removal ............................................................ 13
1-3. BM3 Board and Power Board Removal ............................... 14
1-4. Table-Top Stand Assembly and Under Cover Removal ....... 15
1-5. Structural Parts Removal ..................................................... 15
1-2. Switch Unit Removal ............................................................ 13
1-3. BM3 Board and Power Board Removal ............................... 14
1-4. Table-Top Stand Assembly and Under Cover Removal ....... 15
1-5. Structural Parts Removal ..................................................... 15
1-5-1. KDL-32S5100 Only .................................................. 15
1-5-2. KDL-40S5100 Only .................................................. 16
1-5-3. KDL-46S5100 Only .................................................. 16
1-5-2. KDL-40S5100 Only .................................................. 16
1-5-3. KDL-46S5100 Only .................................................. 16
1-6. Loudspeaker, Under Bar, IR/LED Removal .......................... 17
1-7. LCD Panel Removal ............................................................. 18
1-7. LCD Panel Removal ............................................................. 18
1-7-1. Cleaning the LCD Panel .......................................... 18
1-8. Inverter Board Removal (KDL-32S5100 Only) ..................... 19
WIRE DRESSING ........................................................................ 20
WIRE DRESSING ........................................................................ 20
KDL-32S5100 ONLY ............................................................ 20
KDL-40S5100 ONLY ............................................................ 30
KDL-46S5100 ONLY ............................................................ 39
KDL-40S5100 ONLY ............................................................ 30
KDL-46S5100 ONLY ............................................................ 39
SECTION 2: SERVICE ADJUSTMENTS ............................................. 48
2-1. Viewing Service Adjustment Data ........................................ 48
2-2. Accessing Service Mode ...................................................... 48
2-2. Accessing Service Mode ...................................................... 48
2-2-1. Entering the Serial Number
after changing the Main Board ................................. 48
2-2-2. Resetting to Factory Defaults .................................. 49
SECTION 3: DIAGRAMS ..................................................................... 50
3-1. Circuit Boards Location ........................................................ 50
3-2. Printed Wiring Boards and
3-2. Printed Wiring Boards and
Schematic Diagrams Information ......................................... 50
3-3. Block Diagram ...................................................................... 52
3-4. Schematics and Supporting Information .............................. 53
3-4. Schematics and Supporting Information .............................. 53
BM3 Board Schematic Diagram (1 of 9) .............................. 53
BM3 Board Schematic Diagram (2 of 9) .............................. 54
BM3 Board Schematic Diagram (3 of 9) .............................. 55
BM3 Board Schematic Diagram (4 of 9) .............................. 56
BM3 Board Schematic Diagram (5 of 9) .............................. 57
BM3 Board Schematic Diagram (6 of 9) .............................. 58
BM3 Board Schematic Diagram (7 of 9) .............................. 59
BM3 Board Schematic Diagram (8 of 9) .............................. 60
BM3 Board Schematic Diagram (9 of 9) .............................. 61
G2BE Board Schematic Diagram (KDL-32S5100 Only) ...... 63
HLR1 Board Schematic Diagram ......................................... 65
HSR Board Schematic Diagram ........................................... 67
IP1 Board Schematic Diagram (1 of 2)
BM3 Board Schematic Diagram (2 of 9) .............................. 54
BM3 Board Schematic Diagram (3 of 9) .............................. 55
BM3 Board Schematic Diagram (4 of 9) .............................. 56
BM3 Board Schematic Diagram (5 of 9) .............................. 57
BM3 Board Schematic Diagram (6 of 9) .............................. 58
BM3 Board Schematic Diagram (7 of 9) .............................. 59
BM3 Board Schematic Diagram (8 of 9) .............................. 60
BM3 Board Schematic Diagram (9 of 9) .............................. 61
G2BE Board Schematic Diagram (KDL-32S5100 Only) ...... 63
HLR1 Board Schematic Diagram ......................................... 65
HSR Board Schematic Diagram ........................................... 67
IP1 Board Schematic Diagram (1 of 2)
(KDL-40S5100 Only) ............................................... 69
IP1 Board Schematic Diagram (2 of 2)
(KDL-40S5100 Only) ............................................... 70
IP2 Board Schematic Diagram (1 of 2)
(KDL-46S5100 Only) .............................................. 72
IP2 Board Schematic Diagram (2 of 2)
(KDL-46S5100 Only) .............................................. 73
3-5. Semiconductors ................................................................... 76
SECTION 4: EXPLODED VIEWS ........................................................ 77
4-1. Rear Cover Assembly and Table-Top Stand Assembly ....... 77
4-2. Chassis ................................................................................ 78
4-3. Connectors (KDL-32S5100 Only) ........................................ 79
4-4. Connectors (KDL-40S5100/46S5100 Only) ......................... 80
4-5. Bezel Assembly and LCD Panel .......................................... 81
4-6. Screw Legend ...................................................................... 82
4-2. Chassis ................................................................................ 78
4-3. Connectors (KDL-32S5100 Only) ........................................ 79
4-4. Connectors (KDL-40S5100/46S5100 Only) ......................... 80
4-5. Bezel Assembly and LCD Panel .......................................... 81
4-6. Screw Legend ...................................................................... 82
SECTION 5: ELECTRICAL PARTS LIST ............................................ 83
APPENDIX A: ENCRYPTION KEY COMPONENTS ..........................A-1
APPENDIX A: ENCRYPTION KEY COMPONENTS ..........................A-1
4
KDL-32S5100/40S5100/46S5100
KDL-32S5100/40S5100/46S5100
SPECIFICATIONS
Design and specifi cations are subject to change without notice.
120V AC, 60Hz
120W (KDL-32S5100 only)
200W (KDL-40S5100 only)
245W (KDL-46S5100 only)
200W (KDL-40S5100 only)
245W (KDL-46S5100 only)
Less than 1 W
VIDEO (IN) 1/2:
S Video (4-Pin Mini DIN (VIDEO 2 Only)
Y: 1.0 Vp-p, 75 ohms unbalanced, sync negative
C: 0.286 Vp-p (Burst signal), 75 ohms
Video
1 Vp-p, 75 ohms unbalanced, sync negative
Audio
500
500
mVrms
(Typical)
Impedance:47
kilohms
COMPONENT IN 1/2:
YP
YP
B
P
R
(Component Video)
Y:1.0 Vp-p, 75 ohms unbalanced, sync negative
P
B
:0.7 Vp-p, 75 ohms
P
R
:0.7 Vp-p, 75 ohms
Signal format: 480i, 480p, 720p, 1080i, 1080p
AUDIO
500
500
mVrms
(Typical)
Impedance:
47
kilohms
Power Requirements
Power Consumption (W)
In
Use
(Max)
In Standby
HDMI IN 1/2/3:
HDMI:
HDMI:
Video: 480i, 480p, 720p, 1080i,1080p, 1080/24p
Audio: Two channel linear PCM 32, 44.1 and 48 kHz, 16, 20 and 24 bits
AUDIO
500
500
mVrms
(Typical)
Impedance:
47
kilohms
AUDIO OUT:
500 mVrms (Typical)
DIGITAL AUDIO OUT (OPTICAL):
PCM optical signal
PC IN:
D-sub 15-pin, analog RGB, 0.7 Vp-p, 75 ohms, positive
PC AUDIO INPUT:
Stereo mini jack, 500 mVrms (Typical)
Impedance:
47
kilohms
Licensing Information
Macintosh is a trademark of Apple Inc.,
registered in the U.S. and other countries.
registered in the U.S. and other countries.
HDMI, the HDMI logo and
High-Definition Multimedia Interface are
trademarks or registered trademarks of
HDMI Licensing, LLC.
High-Definition Multimedia Interface are
trademarks or registered trademarks of
HDMI Licensing, LLC.
Fergason Patent Properties, LLC:
U.S. Patent No. 5,717,422
U.S. Patent No. 6,816,141
U.S. Patent No. 5,717,422
U.S. Patent No. 6,816,141
Manufactured under license from Dolby
Laboratories. Dolby and the double-D
symbol are trademarks of Dolby
Laboratories.
Laboratories. Dolby and the double-D
symbol are trademarks of Dolby
Laboratories.
TruSurround XT, SRS and (
z) symbol are
trademarks of SRS Labs, Inc. TruSurround
XT technology is incorporated under
license from SRS Labs, Inc.
XT technology is incorporated under
license from SRS Labs, Inc.
Blu-ray Disc is a trademark.
“BRAVIA”,
, BRAVIA Sync
and
are trademarks or registered
trademarks of Sony Corporation.
“PLAYSTATION” is a registered
trademark and “PS3” is a trademark of
Sony Computer Entertainment Inc.
trademark and “PS3” is a trademark of
Sony Computer Entertainment Inc.
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