KDL-32D3000, KDL-32D3010, KDL-40D3000, KDL-40D3010, KDL-46D3000, KDL-46D3010 - Sony TV Service Manual (repair manual)

kdl-32d3000, kdl-32d3010, kdl-40d3000, kdl-40d3010, kdl-46d3000, kdl-46d3010 service manual
Model
KDL-32D3000 KDL-32D3010 KDL-40D3000 KDL-40D3010 KDL-46D3000 KDL-46D3010
Pages
127
Size
14.69 MB
Type
PDF
Document
Service Manual
Brand
Device
TV
File
kdl-32d3000-kdl-32d3010-kdl-40d3000-kdl-40d3010-kd.pdf
Date

Read Sony KDL-32D3000 / KDL-32D3010 / KDL-40D3000 / KDL-40D3010 / KDL-46D3000 / KDL-46D3010 Service Manual online

HISTORY
Model Name     :
SERVICE MANUAL
 Click on Page Number to display detail of changes.
KDL-32/40/46D3000
      
Date       Part Number             Description of Revisions
Version
1.0
9-927-543-01
 2007.04
Original Manual.
9-927-543-02
 2008.02
Amend ‘Lcd’ part numbers (P112).
Amend ‘Board’ part numbers (P112, P113, P114, P116,
Add ‘Ms cover’ and ‘Dummy card’  (P112).
P118, P119, P125, P127, P146).
Suffix changes to ‘Tuner’ (P112/P151), ‘Clamps’ (P112)
‘Stand assy’s’ (P113), ‘Bag assy rudder lock’ (P113),
‘Bezel assy’ (P113), ‘Led guide’ (P113),
‘D2 bracket’ (P114), ‘Power unit’ (P114/P151),
‘Power supply cords’ (P114/P151).
Addition of full size schematic diagrams (Full).
2.0
Addition of ‘Stand’ fixing screws (P113).
3.0
9-927-543-03
 2008.06
Connector loccation update 
(P151)
Inverter Board part number inclusion 
(P114)
- 1 -
WAX3
RM-ED009
SERVICE MANUAL
WAX3 
 
CHASSIS
MODEL
                     COMMANDER
          DEST
MODEL
                       COMMANDER
          DEST
KDL-32D3000     
  RM-ED009
      UK
KDL-40D3000     
  RM-ED009
      UK
KDL-46D3000     
  RM-ED009
      UK
RM-ED009
FLAT PANEL COLOR TV
KDL-32D3000 / KDL-40D3000 / KDL-46D3000
KDL-32D3000     
 RM-ED009
      AEP
KDL-40D3000     
 RM-ED009
      AEP
KDL-46D3000     
 RM-ED009
      AEP
- 2 -
WAX3
RM-ED009
TABLE OF CONTENTS
Section
Title
Page
Section
Title
Page
1. GENERAL
...................................................................
3
Caution ................................................................
3
Specifications ......................................................
5
UK Plug Warning ...............................................
6
Connectors ..........................................................
6
Self Diagnosis .....................................................
8
2. DISASSEMBLY
2-1.
Rear Cover Removal ...........................................
9
2-2.
Stand Removal ....................................................
9
2-3.
Bottom Frame Removal ......................................
10
2-4.
AC Inlet Removal ...............................................
10
2-5.
Loudspeaker Removal ........................................
11
2-6.
Heatsink Removal ...............................................
11
2-7.
BE1 Board Removal ...........................................
12
2-8.
D1 and G3 Board Removal ................................
13
2-9.
H3 Board Removal .............................................
13
2-10. H1 Board Removal .............................................
14
2-11. H4 Board Removal .............................................
14
2-12. U2 Board Removal .............................................
15
2-13. D2 Board Removal .............................................
15
2-14. Vesa Arm and LCD Panel Removal ...................
16
3. SET-UP ADJUSTMENTS
3-1.
How to enter Service Mode  ...............................
17
3-2.
Signal Level Adjustment ....................................
17
  3-2-1.  Set up of AD calibration1 adjustment for
   terrestrial analog ...............................................
17
  3-2-2.  Y signal calibration1 adjustment for
   terrestrial analog ...............................................
17
  3-2-3.  C signal calibration1 adjustment for
   terrestrial analog ...............................................
17
  3-2-4.  Set up of AD calibration1 adjustment for
   video ................................................................
18
  3-2-5.  Y signal calibration1 adjustment for PAL
   video ................................................................
18
  3-2-6.  C signal calibration1 adjustment for PAL
   video ................................................................
18
  3-2-7.  Set up of Y signal adjustment for video ..........
18
  3-2-8.  Y signal calibration1 adjustment for SECAM
   video ................................................................
18
  3-2-9.  C signal calibration1 adjustment for SECAM
   video ................................................................
19
3-3.
Gamma Adjustment ...........................................
19
  3-3-1.  Preparation before Gamma Adjustment ..........
19
  3-3-2.  Set up mode for Gamma Adjustment ..............
19
  3-3-3.  Set up Trident Internal SG and Brightness
   measurement ....................................................
19
3-4.
White Balance Adjustment  .................................
20
  3-4-1.  Set up mode for White Balance Adjustment ...
20
  3-4-2.  White Balance of colour temperature “Cool” ..
20
  3-4-3.  White Balance of colour temperature “Neutral”
21
  3-4-4.  White Balance of colour temperature “Warm1”
22
  3-4-5.  White Balance of colour temperature “Warm2”
23
3-5.
Panel Replacement  .............................................
23
3-6.
Board Replacement  ............................................
23
3-7.
TT Modes  ..........................................................
23
4. DIAGRAMS
4-1.
Block Diagrams(1) .............................................
24
Block Diagrams(2) .............................................
25
Block Diagrams(3) .............................................
26
4-2.
Circuit Board Location ........................................
27
4-3.
Schematic Diagrams and Printed Wiring
Boards .................................................................
27
BE1 Board Schematic Diagram ..........................
28
BE1 Printed Wiring Board ..................................
72
BH Board Schematic Diagram ............................
74
BH Printed Wiring Board ...................................     88
U2 Board Schematic Diagram ............................
89
U2 Printed Wiring Board ....................................     94
D1 Board Schematic Diagram
(KDL-40D30XX, KDL-46D30XX) ..................     95
D1 Printed Wiring Board
(KDL-40D30XX, KDL-46D30XX) ..................     99
D2 Board Schematic Diagram
(KDL-46D30XX  Only) ..................................... 101
D2 Printed Wiring Board
(KDL-46D30XX Only) .....................................   102
G3 Board Schematic Diagram
(KDL-40D30XX, KDL-46D30XX) .................. 103
G3 Printed Wiring Board
(KDL-40D30XX, KDL-46D30XX) .................. 107
H1 Board Schematic Diagram ............................ 109
H1 Printed Wiring Board .................................... 110
H3 Board Schematic Diagram ............................ 111
H3 Printed Wiring Board .................................... 110
H4 Board Schematic Diagram ............................ 109
H4 Printed Wiring Board  .................................. 110
5. EXPLODED  VIEWS
5-1.
Chassis ................................................................ 112
5-2.
Rear Cover, Stand & Bezel ................................. 113
5-3.
Vesa Arm, Power Unit & Power Cords ............. 114
6. ELECTRICAL  PARTS  LIST 
..................................   115  
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY SHADING AND MARKED
  
 
 ON
THE SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE
PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE
THESE COMPONENTS WITH SONY PARTS WHOSE PART
NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN
SUPPLEMENTS PUBLISHED BY SONY.
WARNING !!
AN ISOLATION TRANSFORMER SHOULD BE USED DURING
ANY SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD
DUE TO LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS
DIRECTLY CONNECTED TO THE POWER LINE.
- 3 -
WAX3
RM-ED009
The circuit boards used in these models have been processed using
Lead Free Solder. The boards are identified by the LF logo located
close to the board designation e.g. F1, H1 etc [ see examples ]. The
servicing of these boards requires special precautions to be taken as
outlined below.
Lead Free Soldered Boards
example 1
example 2
It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints. Lead Free Solder is
available under the following part numbers :
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires
soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
For more information on the use of Lead Free Solder, please refer to  http://www.sony-training.com
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1
CAUTION
SECTION 1  GENERAL
Page of 127
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Download Sony KDL-32D3000 / KDL-32D3010 / KDL-40D3000 / KDL-40D3010 / KDL-46D3000 / KDL-46D3010 Service Manual (Repair Manual)

Here you can read online and download Sony KDL-32D3000 / KDL-32D3010 / KDL-40D3000 / KDL-40D3010 / KDL-46D3000 / KDL-46D3010 Service Manual in PDF. KDL-32D3000 / KDL-32D3010 / KDL-40D3000 / KDL-40D3010 / KDL-46D3000 / KDL-46D3010 service manual will guide through the process and help you recover, restore, fix, disassemble and repair Sony KDL-32D3000 / KDL-32D3010 / KDL-40D3000 / KDL-40D3010 / KDL-46D3000 / KDL-46D3010 TV. Information contained in service manuals typically includes schematics / circuit diagrams, wiring diagrams, block diagrams, printed wiring boards, exploded views, parts list, disassembly / assembly, pcb.