DCR-IP210, DCR-IP210E, DCR-IP220, DCR-IP220E (serv.man2) - Sony Movie Service Manual (repair manual)

dcr-ip210, dcr-ip210e, dcr-ip220, dcr-ip220e (serv.man2) service manual
Model
DCR-IP210 DCR-IP210E DCR-IP220 DCR-IP220E (serv.man2)
Pages
99
Size
5.97 MB
Type
PDF
Document
Service Manual
Brand
Device
Movie / LEVEL 2
File
dcr-ip210-dcr-ip210e-dcr-ip220-dcr-ip220e-sm2.pdf
Date

Read Sony DCR-IP210 / DCR-IP210E / DCR-IP220 / DCR-IP220E (serv.man2) Service Manual online

SERVICE MANUAL
DIGITAL VIDEO CAMERA RECORDER
V MECHANISM
LEVEL
 
2
• For ADJUSTMENTS (SECTION 6), refer to SERVICE MANUAL, ADJ (992999551.pdf).
• For INSTRUCTION MANUAL, refer to SERVICE MANUAL, LEVEL 1 (992999541.pdf).
• For MECHANISM ADJUSTMENTS, refer to the “MICRO MV MECHANICAL ADJUSTMENT MANUAL 1
 V MECHANISM  ” (9-929-911-11).
• Reference No. search on printed wiring boards is available.
• Table for differences of function of each model.
Link
SERVICE NOTE
DISASSEMBLY
BLOCK DIAGRAMS
FRAME SCHEMATIC DIAGRAMS
SCHEMATIC DIAGRAMS
PRINTED WIRING BOARDS
SPECIFICATIONS
REPAIR PARTS LIST
SERVICE NOTE
DISASSEMBLY
BLOCK DIAGRAMS
FRAME SCHEMATIC DIAGRAMS
SCHEMATIC DIAGRAMS
PRINTED WIRING BOARDS
REPAIR PARTS LIST
SPECIFICATIONS
Link
Revision History
Revision History
Ver 1.2  2005. 06
On the CD-406, DI-087 and VC-308
 
board
This service manual provides the information that is premised the circuit board replacement service and not intended repair
inside the CD-406, DI-087 and VC-308 board.
Therefore, schematic diagram, printed wiring board, waveforms, mounted parts location and electrical parts list of the CD-406,
DI-087 and VC-308 board are not shown.
The following pages are not shown.
Schematic diagram ............................. Pages 4-25 to 4-78
Mounted parts location
Pages 4-114 to 4-116
Printed wiring board ............................ Pages 4-97 to 4-106
Electrical parts list
Pages 5-18 to 5-30
Waveforms ........................................... Pages 4-110 to 4-111
DCR-IP210/IP210E/
IP220/IP220E
RMT-817
US Model
Canadian Model
DCR-IP220
AEP Model
UK Model
Australian Model
DCR-IP220E
East European Model
DCR-IP210E/IP220E
Tourist Model
DCR-IP210/IP210E
E Model
DCR-IP210/IP210E/IP220/IP220E
Chinese Model
DCR-IP210E
Korea Model
DCR-IP210
Hong Kong Model
DCR-IP210/IP220E
Photo : DCR-IP220E
— 2 —
DCR-IP210/IP210E/IP220/IP220E
SPECIFICATIONS
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 
0
 OR DOTTED LINE WITH
MARK 
0
 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 
0
 SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
COVER
COVER
CAUTION :
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type.
Video camera
recorder
System
Video recording system
2 rotary heads
Helical scanning system
Audio recording system
MPEG1 Audio Layer2
(Fs 48 kHz, stereo)
Video signal
DCR-IP210/IP220:
NTSC color, EIA standards
DCR-IP210E/IP220E:
PAL colour, CCIR standards
Usable cassette
MICROMV cassette with the
 mark printed
Tape speed
Approx. 5.66 mm/s
Recording/playback time
(using cassette MGR60)
1 hour
Fastforward/rewind time
(using cassette MGR60)
Approx. 1 min. and 30 seconds
Viewfinder
Electric viewfinder (colour)
Image device
5.0 mm (1/3.6 type) CCD
(Charge Coupled Device)
Gross: Approx. 2 110 000 pixels
Effective (still):
Approx. 1 920 000 pixels
Effective (moving):
Approx. 1 080 000 pixels
Lens
Carl Zeiss Vario-Sonnar T*
Combined power zoom lens
Filter diameter 37 mm (1 13/16 in.)
10
×
 (Optical), 120
×
 (Digital)
Focal length
4.5 – 45 mm (3/16 – 1 13/16 in.)
When converted to a 35 mm still
camera
CAMERA:
52 – 520 mm (2 1/8 – 20 1/2 in.)
MEMORY:
39 – 390 mm (1 11/16 – 16 5/8 in.)
Colour temperature
AUTO, HOLD, INDOOR
(3 200K), OUTDOOR (5 800K)
Minimum illumination
7 lx (lux) (F 1.8)
0 lx (lux) (in the NightShot mode)*
* Objects unable to be seen due to
the dark can be shot with infrared
lighting.
Input/Output connectors
Audio/Video input/output
10-pin connector
Input/output auto switch
Video signal: 1 Vp-p, 75 
 (ohms),
unbalanced, sync negative
Luminance signal: 1 Vp-p, 75 
(ohms), unbalanced
Chrominance signal: 
DCR-IP210/IP220: 0.286 Vp-p, 
DCR-IP210E/IP220E: 0.3 Vp-p, 
75 
Ω 
(ohms), unbalanced
Audio signal: 327 mV, (at output
impedance more than 47 k
(kilohms))
Input impedance with more than
47 k
 (kilohms)
Output impedance with less than
2.2 k
 (kilohms)
i.LINK (MICROMV Interface)
input/output
4-pin connector S400
LANC jack
Stereo mini-minijack (ø 2.5 mm)
USB jack
mini-B
Headphone jack
Stereo minijack (ø 3.5 mm)
LCD screen
Picture
6.2 cm (2.5 type)
Total dot number
211 200 (960 
×
 220)
Wireless communication
(DCR-IP220/IP220E only)
Communication system
Bluetooth specification Ver.1.1
Maximum communication
speed
1) 2)
Approx. 723 kbps
Maximum output
Bluetooth specification Power
Class2
Communication distance
2)
Approx. 10 m (33 feet) (Open space,
when using a Sony BTA-NW1/
NW1A Modem Adaptor with
Bluetooth Function)
Compatible Bluetooth profiles
3)
Generic Access Profile
Dial-up Networking Profile
Usable frequency band
2.4 GHz band
(2.400 – 2.483 5 GHz)
1)
The maximum rate defined by
Bluetooth specification Ver.1.1
2)
Depends on obstacles between the
Bluetooth devices, radio wave
conditions, etc.
3)
Defined by Bluetooth
specification for intended use
between the Bluetooth devices
General
Power requirements
7.2 V (battery pack)
8.4 V (AC power adaptor)
Average power consumption
(when using the battery pack)
During camera recording using
LCD: 4.8 W
Viewfinder: 4.2 W
Operating temperature
0
°
C to 40
°
C (32
°
F to 104
°
F)
Storage temperature
–20
°
C to +60
°
C (–4
°
F to +140
°
F)
Dimensions (approx.)
98 
×
 75.5 
×
 136 mm
(3 7/8 
×
 3 
×
 5 3/8 in.) (w/h/d)
Mass (approx.)
520 g (1 lb 2 oz)
excluding the battery pack and
cassette
630 g (1 lb 6 oz)
including the battery pack,
NP-FF70, cassette MGR60, lens cap
and stylus
Supplied accessories
See page 4.
AC power adaptor
Power requirements
100 – 240 V AC, 50/60 Hz
Power consumption
23 W
Output voltage
DC OUT: 8.4 V, 1.5 A in the
operating mode
Operating temperature
0
°
C to 40
°
C (32
°
F to 104
°
F)
Storage temperature
–20
°
C to +60
°
C (–4
°
F to +140
°
F)
Dimensions (approx.)
125 
×
 39 
×
 62 mm (5 
×
 1 9/16 
×
 2 1/2
in.) (w/h/d) excluding projecting
parts
Mass (approx.)
280 g (9.8 oz)
excluding mains lead
Battery pack
Maximum output voltage
DC 8.4 V
Output voltage
DC 7.2 V
Capacity
9.6 Wh (1 350 mAh)
Operating temperature
0
°
C to 40
°
C (32
°
F to 104
°
F)
Dimensions (approx.)
40.8 
×
 24.1 
×
 49.1 mm
(1 5/8 
×
 31/32 
×
 1 15/16 in.)
(w/h/d)
Mass (approx.)
90 g (3.2 oz)
Type
Lithium ion
“Memory Stick”
Memory
Flash memory
8MB: MSA-8A
Operating voltage
2.7 – 3.6 V
Power consumption
Approx. 45 mA in the operating
mode
Approx. 130 
µ
A in the standby
mode
Dimensions (approx.)
50 
×
 2.8 
×
 21.5 mm
(2 
×
 1/8 
×
 7/8 in.) (w/h/d)
Mass (approx.)
4 g (0.14 oz)
Design and specifications are
subject to change without notice.
— 3 —
DCR-IP210/IP210E/IP220/IP220E
1.
Check the area of your repair for unsoldered or poorly-soldered
connections.  Check the entire board surface for solder splashes
and bridges.
2.
Check the interboard wiring to ensure that no wires are
"pinched" or contact high-wattage resistors.
3.
Look for unauthorized replacement parts, particularly
transistors, that were installed during a previous repair.  Point
them out to the customer and recommend their replacement.
4.
Look for parts which, through functioning, show obvious signs
of deterioration.  Point them out to the customer and
recommend their replacement.
5.
Check the B+ voltage to see it is at the values specified.
6.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
Unleaded solder
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
 : LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40°C higher than
ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350°C.
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow) than
ordinary solder so use caution not to let solder bridges occur such
as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer.
DCR-IP210
E/HK/KR/JE
NTSC
DCR-IP210E
EE/E/JE/CH
PAL
16Mbit
DCR-IP220E
AEP/UK/EE/
E/AUS/HK
PAL
1
AC-L20A AC power adaptor (1), Mains lead (1)
2
NP-FF70 battery pack (1)
3
A/V connecting cable (1)
4
Wireless Remote Commander (1)
5
R6 (Size AA) batteries for the Remote
Commander 
(2)
6
Lens cap (1)
7
Lens hood (1)
8
“Memory Stick” (1)
9
USB cable (1) 
q;
CD-ROM (SPVD-008 USB Driver) (1)
qa
CD-ROM (Movie Shaker Ver.3.1 for
MICROMV)
 (1)
qs
Cleaning cloth (1) 
qd
Stylus (1) (DCR-IP220/IP220E only) 
qf
21-pin adaptor (1) (AEP, UK, EE model only)
6
0
8
3
qd
qs
qa
qg
qh
7
2
1
5
9
4
qf
 
qg
2-pin conversion adaptor  (1)
(DCR-IP210 : JE/IP210E : JE only)
qh
2-pin conversion adaptor  (1)
(DCR- IP210 : E, HK/IP210E : E/
IP220 : E/ IP220E : E, HK)
• Abbreviation
CND : Canadian model
EE
: East European model
HK
: Hong Kong model
AUS : Australian model
JE
: Tourist model
CH
: Chinese model
KR
: Korea model
Table for difference of function
• SUPPLIED ACCESSORIES
Make sure that the following accessories are supplied with your camcorder.
Model
Destination
Color System
NETWORK
(Bluetooth)
BT-012, AN-025 boards
Flash memory
(VC-308 board IC-904)
DCR-IP220
US/CND/E
NTSC
Remark
With BT-012,
AN-025 boards
a
a
64Mbit
— 4 —
DCR-IP210/IP210E/IP220/IP220E
TABLE OF CONTENTS
1.
SERVICE NOTE
1-1.
SERVICE NOTE ····························································· 1-1
1.
POWER SUPPLY DURING REPAIRS ·························· 1-1
2.
TO TAKE OUT A CASSETTE WHEN NOT EJECT
(FORCE EJECT) ····························································· 1-1
3.
DISCHARGING OF THE FLASHLIGHT POWER
SUPPLY CAPACITOR ··················································· 1-2
3-1.
PREPARING THE SHORT JIG ······································ 1-2
3-2.
DISCHARGING THE CAPACITOR ······························ 1-2
4.
HOW TO OPEN THE FLASH WHEN THE FLASH
DOESN’T OPEN ···························································· 1-2
5.
COAXIAL CONNECTOR OF THE BLUETOOTH
HARNESS ······································································· 1-2
6.
NOTES  ON  HANDLING  THE  LASER  DIODE ······· 1-3
[LASER  UNIT (D5104)] ················································ 1-3
6-1.
Soldering Conditions of Laser Unit (D5104) ·················· 1-3
1-2.
SELF-DIAGNOSIS FUNCTION ···································· 1-4
1.
SELF-DIAGNOSIS FUNCTION ···································· 1-4
2.
SELF-DIAGNOSIS DISPLAY ······································· 1-4
3.
SERVICE MODE DISPLAY ·········································· 1-4
3-1.
Display Method ······························································· 1-4
3-2.
Backup No. ······································································ 1-4
3-3.
End of Display ································································· 1-4
4.
SELF-DIAGNOSIS CODE TABLE ································ 1-5
2.
DISASSEMBLY
2-1.
LCD UNIT (PD-166 BOARD) ······································· 2-3
2-2.
FRONT CAP ASSEMBLY ·············································· 2-4
2-3.
CABINET (F) BLOCK ASSEMBLY-1 ··························· 2-4
2-4.
CABINET (F) BLOCK ASSEMBLY-2 ··························· 2-5
2-5.
EVF COVER ASSEMBLY (FP-539 BOARD) ··············· 2-5
2-6.
CABINET (UPPER) BLOCK ASSEMBLY ··················· 2-6
2-7.
LD-112 BOARD ····························································· 2-7
2-8.
EMBLEM CABINET ASSEMBLY ································ 2-8
2-9.
VF BLOCK ASSEMBLY ················································ 2-8
2-10. VF-155 BOARD ······························································ 2-9
2-11. AN-025 BOARD (IP220/IP220E), DC-098 BOARD ··· 2-10
2-12. VF BLOCK ASSEMBLY, BT HOLDER BLOCK
ASSEMBLY, LENS BLOCK ASSEMBLY, CABINET
(LOWER) BLOCK ASSEMBLY ·································· 2-11
2-13. VF BLOCK ASSEMBLY, BT HOLDER BLOCK
ASSEMBLY ·································································· 2-12
2-14.  LENS BLOCK ASSEMBLY ········································ 2-12
2-15. CD-406 BOARD ··························································· 2-13
2-16. CABINET (REAR) BLOCK ASSEMBLY ··················· 2-14
2-17. DI-087 BOARD ····························································· 2-15
2-18. VC-380 BOARD, JK-234 BOARD ······························· 2-17
2-19. MECHANISM DECK (V100) ······································ 2-17
2-20. CABINET (L) BLOCK ASSEMBLY ··························· 2-20
2-21. CONTROL SWITCH BLOCK (PW-2980) ··················· 2-21
2-22. ST-076 BOARD ···························································· 2-21
2-23. FP-541 BOARD ···························································· 2-22
2-24. FLASH UNIT (FL-2980) -1 ·········································· 2-23
2-25. FLASH UNIT (FL-2980) -2 ·········································· 2-24
2-26. BT-012 BOARD (IP220/IP220E) ·································· 2-25
2-27. FP-538 BOARD ···························································· 2-26
2-28. 760A (CZ) BLOCK ASSEMBLY ································· 2-27
2-29. GMR SENSOR (M) ······················································ 2-28
2-30. IRIS FLEXIBLE ASSEMBLY (760) ···························· 2-29
2-31. CONTROL SWITCH BLOCK (SS-2980) ···················· 2-30
2-32. PK-067 BOARD, SW-380 BOARD,
HINGE ASSEMBLY ····················································· 2-31
2-33. CIRCUIT BOARDS LOCATION ································· 2-32
2-34. FLEXIBLE BOARDS LOCATION ······························ 2-33
3.
BLOCK DIAGRAMS
3-1.
OVERALL BLOCK DIAGRAM (1/5) ··························· 3-1
3-2.
OVERALL BLOCK DIAGRAM (2/5) ··························· 3-3
3-3.
OVERALL BLOCK DIAGRAM (3/5) ··························· 3-5
3-4.
OVERALL BLOCK DIAGRAM (4/5) ··························· 3-7
3-5.
OVERALL BLOCK DIAGRAM (5/5) ··························· 3-9
3-6.
POWER BLOCK DIAGRAM (1/2) ······························ 3-11
3-7.
POWER BLOCK DIAGRAM (2/2) ······························ 3-13
4.
PRINTED WIRING BOARDS AND
SCHEMATIC DIAGRAMS
4-1.
FRAME SCHEMATIC DIAGRAM (1/3) ······················· 4-1
FRAME SCHEMATIC DIAGRAM (2/3) ······················· 4-3
FRAME SCHEMATIC DIAGRAM (3/3) ······················· 4-5
4-2.
SCHEMATIC DIAGRAMS
• BT-012 (BLUETOOTH MODULE), AN-025 (AN-
TENNA), FP-538, FP-539, FP-554
SCHEMATIC DIAGRAM ······························ 4-9
• LD-112 (FOCUS, ZOOM, IRIS, ND FILTER CON-
TROL)
SCHEMATIC DIAGRAM ···························· 4-11
• ST-076 (IR LED DRIVE), fP-541, FP-542, FL-2980
SCHEMATIC DIAGRAM ···························· 4-13
• JK-234 (JACK BOARD)
SCHEMATIC DIAGRAM ···························· 4-15
• PD-166 (RGB DRIVE/TG)
SCHEMATIC DIAGRAM ···························· 4-17
• VF-155 (PITCH/YAW SENSOR, AMP, EVF)
SCHEMATIC DIAGRAM ···························· 4-19
• CONTROL SWITCH BLOCK (SS-2980, PW-2980),
DC-098 (DC IN)
SCHEMATIC DIAGRAM ···························· 4-21
• FP-140, FP-141, FP-228 FLEXIBLE,
DH-037 (TAPE TOP/END SENSOR, MODE)
SCHEMATIC DIAGRAM ···························· 4-23
Shematic diagram of the CD-406 board, DI-087 board
and VC-308 board are not shown.
Pages from 4-25 to 4-78 are not shown.
4-3.
PRINTED WIRING BOARDS
• BT-012 (BLUETOOTH MODULE)
PRINTED WIRING BOARD ······················· 4-81
• AM-025 (ANTENNA)
PRINTED WIRING BOARD ······················· 4-82
• LD-112 (FOCUS, ZOOM, IRIS, ND FILTER CON-
TROL)
PRINTED WIRING BOARD ······················· 4-83
• ST-076 (IR LED DRIVE)
PRINTED WIRING BOARD ······················· 4-85
• NS-016 (REMOTE COMMANDER RECEIVER)
PRINTED WIRING BOARD ······················· 4-85
• JK-234 (JACK BOARD), SW-380 (PANEL REVERSE),
PK-067 (PANEL ANGLE SW)
PRINTED WIRING BOARD ······················· 4-87
• PD-166 (RGB DEIVE/TG)
PRINTED WIRING BOARD ······················· 4-89
• VF-155 (PITCH/YAW SENSOR, AMP, EVF),
DC-098 (DC IN)
PRINTED WIRING BOARD ······················· 4-91
• FP-538 FLEXIBLE BOARD ····································· 4-93
• FP-539, FP-541 FLEXIBLE BOARD ························ 4-95
Printed wiring board of the CD-406 board, DI-087 board
and VC-308 board are not shown.
Pages from 4-97 to 4-106 are not shown.
Page of 99
Display

Download Sony DCR-IP210 / DCR-IP210E / DCR-IP220 / DCR-IP220E (serv.man2) Service Manual (Repair Manual)

Here you can read online and download Sony DCR-IP210 / DCR-IP210E / DCR-IP220 / DCR-IP220E (serv.man2) Service Manual in PDF. DCR-IP210 / DCR-IP210E / DCR-IP220 / DCR-IP220E (serv.man2) service manual will guide through the process and help you recover, restore, fix, disassemble and repair Sony DCR-IP210 / DCR-IP210E / DCR-IP220 / DCR-IP220E (serv.man2) Movie. Information contained in service manuals typically includes schematics / circuit diagrams, wiring diagrams, block diagrams, printed wiring boards, exploded views, parts list, disassembly / assembly, pcb.