Read Sony DCR-DVD403 / DCR-DVD403E / DCR-DVD803 / DCR-DVD803E (serv.man6) Service Manual online
Sony EMCS Co.
2006G1600-1
©2006.07
Published by Kohda TEC
9-876-867-83
SERVICE MANUAL
SUPPLEMENT-1
File this supplement-1 with the service manual.
(DI06-009)
• Change of schematic diagrams
• Change of printed wiring boards
• Change of repair parts list
• Change of printed wiring boards
• Change of repair parts list
Ver. 1.3 2006. 07
DCR-DVD403/DVD403E/DVD803/DVD803E
• Change of boards suffix number
Old suffix
New suffix
MD-114
1-863-772- 11
VC-397
1-863-771- 11
MD-114
1-863-772- 22
VC-397
1-863-771- 12
LEVEL
3
DCR-DVD403
US Model
Canadian Model
Japanese Model
DCR-DVD403E
AEP Model
UK Model
North European Model
DCR-DVD803E
Australian Model
Hong Kong Model
DCR-DVD803
Korea Model
DCR-DVD403/DVD803/
DVD803E
E Model
DCR-DVD803/DVD803E
Tourist Model
DCR-DVD403/DVD403E/
DVD803/DVD803E
RMT-835
— 2 —
DCR-DVD403/DVD403E/DVD803/DVD803E
1.
Check the area of your repair for unsoldered or poorly-soldered
connections. Check the entire board surface for solder splashes
and bridges.
connections. Check the entire board surface for solder splashes
and bridges.
2.
Check the interboard wiring to ensure that no wires are
“pinched” or contact high-wattage resistors.
“pinched” or contact high-wattage resistors.
3.
Look for unauthorized replacement parts, particularly
transistors, that were installed during a previous repair. Point
them out to the customer and recommend their replacement.
transistors, that were installed during a previous repair. Point
them out to the customer and recommend their replacement.
4.
Look for parts which, through functioning, show obvious signs
of deterioration. Point them out to the customer and
recommend their replacement.
of deterioration. Point them out to the customer and
recommend their replacement.
5.
Check the B+ voltage to see it is at the values specified.
6.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
Unleaded solder
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40
• Unleaded solder melts at a temperature about 40
°
C higher than
ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350
°
C.
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow) than
ordinary solder so use caution not to let solder bridges occur such
as on IC pins, etc.
ordinary solder so use caution not to let solder bridges occur such
as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
also be added to ordinary solder.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer.
safety checks before releasing the set to the customer.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH
MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
CAUTION :
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type.
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type.
CAUTION:
The use of optical instrument with this product will increase eye
hazard.
The use of optical instrument with this product will increase eye
hazard.
WARNING!!
WHEN SERVICING, DO NOT APPROACH THE LASER
EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS
NECESSARY TO CONFIRM LASER BEAM EMISSION,
BE SURE TO OBSERVE FROM A DISTANCE OF MORE
THAN 30 cm FROM THE SURFACE OF THE
OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK.
EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS
NECESSARY TO CONFIRM LASER BEAM EMISSION,
BE SURE TO OBSERVE FROM A DISTANCE OF MORE
THAN 30 cm FROM THE SURFACE OF THE
OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK.
CAUTION
Use of controls or adjustments or performance
procedures other than those specified herein may
result in hazardous radiation exposure.
Use of controls or adjustments or performance
procedures other than those specified herein may
result in hazardous radiation exposure.
— 3 —
DCR-DVD403/DVD403E/DVD803/DVD803E
Page
: Changed portion
: Added portion
Before change
After change
4-21
CD-565 BOARD (Location: B-7)
MD-114 BOARD (1/8) (Location: E-12)
VD4002
8P
CN4012
1
2
3
4
5
6
7
8
0
R4032
0
R4033
VMZ6.8NT2L
D4009
3
2
1
0
R4034
E_ID1
E_ID2
SHOE_UNREG
SHOE_UNREG
HOTSHOE_ID1
REG_GND
(SHOE_UNREG_GND)
(SHOE_UNREG_GND)
HOTSHOE_ID2
LANC_SIG
REG_GND
(SHOE_UNREG_GND)
(SHOE_UNREG_GND)
N.C.
(PAGE 4-9
OF LEVEL2)
OF LEVEL2)
TO
FP-146 FLEXIBLE
BOARD
FP-146 FLEXIBLE
BOARD
VD4002
8P
CN4012
1
2
3
4
5
6
7
8
0
R4032
0
R4033
XX
D4009
3
2
1
0
R4034
E_ID1
E_ID2
SHOE_UNREG
SHOE_UNREG
HOTSHOE_ID1
REG_GND
(SHOE_UNREG_GND)
(SHOE_UNREG_GND)
HOTSHOE_ID2
LANC_SIG
REG_GND
(SHOE_UNREG_GND)
(SHOE_UNREG_GND)
N.C.
(PAGE 4-9
OF LEVEL2)
OF LEVEL2)
TO
FP-146 FLEXIBLE
BOARD
FP-146 FLEXIBLE
BOARD
4-28
MD-114 BOARD (1/8) (Location: G-4)
4-27
VD4001
43
44
45
46
47
48
49
50
51
5
4
3
2
1
2
1
LA
LA
LID_OPEN_R
XLANC_JACK_IN
KEY_AD0
VD4001
XX
43
44
45
46
47
48
49
50
51
5
4
3
2
1
2
1
LA
LA
LID_OPEN_R
XLANC_JACK_IN
KEY_AD0
P0
R1.2
R2.0 P0
2.8
P0.3
R1.2
R1.2 P0.3
P2.8
R0
P0
R1.9
R1.8 P0
0.1u
B
C5222
0.1u
B
C5225
10uH
L5204
0.01u
B
C5234
0.1u
B
C5229
68k
R5220
C5232
10u
6.3V
P
0
R5225
13
F
14 15 16 17 18 19 20 21
Y
22 23 24
S
5L)
XX
R5229
SHP2
SHD2
OUTP1
OUTN1
P0
R1.2
R2.0 P0
2.8
P0.3
R1.2
R1.2 P0.3
P2.8
R0
P0
R1.9
R1.8 P0
0.1u
B
C5222
0.1u
B
C5225
10uH
L5204
0.01u
B
C5234
0.1u
B
C5229
68k
R5220
C5232
10u
B
0
R5225
13
F
14 15 16 17 18 19 20 21
Y
22 23 24
S
5L)
XX
R5229
SHP2
SHD2
OUTP1
OUTN1
CD-565 BOARD (Location: E-7)
P0
R11.9
P0
R8.0
P0
R7.2
2.
8
2.
8
2.
8
R2.
0
P
0
P0.
4
R1.
2
R1.
2
P0.
4
P
0
R1.
9
R1.
8
P
0
10u
6.3V
C5231
P
FB5206
0uH
10uH
L5203
0.1u
B
C5226
1u
B
C5236
0.1u
B
C5223
0.1u
B
C5230
10k
R5213
12k
R5214
Q5204
2SC5096-O/R(TE85L)
1
2
3
1k
R5215
1200
R5217
OUTN2
OUTP2
CLAMP
P0
R11.9
P0
R8.0
P0
R7.2
2.
8
2.
8
2.
8
R2.
0
P
0
P0.
4
R1.
2
R1.
2
P0.
4
P
0
R1.
9
R1.
8
P
0
10u
B
C5231
FB5206
0uH
10uH
L5203
0.1u
B
C5226
1u
B
C5236
0.1u
B
C5223
0.1u
C5230
10k
R5213
12k
R5214
Q5204
2SC5096-O/R(TE85L)
1
2
3
1k
R5215
1200
R5217
OUTN2
OUTP2
CLAMP
MA-439 BOARD (Location: D-3, D-4)
2700
R7805
C7824
XX
VMZ6.8NT2L
D7801
3
2
1
RSE6.8XN-TR
D7802
1
2
6
5
4
3
2700
R7805
C7824
XX
XX
D7801
3
2
1
XX
D7802
1
2
6
5
4
3
4-23
— 4 —
DCR-DVD403/DVD403E/DVD803/DVD803E
Page
: Changed portion
: Added portion
Before change
After change
4-29
MD-114 BOARD (2/8) (Location: F-6)
MD-114 BOARD (2/8) (Location: N-7, N-10)
MD-114 BOARD (2/8) (Location: J-3)
MD-114 BOARD (2/8) (Location: D-13, E-13)
MD-114 BOARD (2/8) (Location: K-13)
4-30
10k
R4817
2200p
C4822
B
2200p
B
C4820
3300
R4814
4700p
B
C4819
10k
R4813
330p
SL
C4816
10k
R4811
470p
C4815
B
22k
R4809
0
R4838
10k
R4817
2200p
C4822
B
2200p
B
C4820
3300
R4814
4700p
B
C4819
10k
R4813
330p
SL
C4816
10k
R4811
470p
C4815
B
22k
R4809
XX
R4838
B
C4806
0.1u
B
C4807
0.1u
B
C4805 0.1u
HI_EVER_SCK
HI_EVER_SO
XCS_DD
VTR_DD_ON
CH
C4809
220p
±
0.5%
10k
R4804
VOUT
0.1u B
C4808
D3
D2
D1
E4
E3
E2
E1
F4
F3
F2
F1
G4
G3
G2
G1
CL4801
B
0.1u
C4804
B
1u
C4803
SCP
SVCC 2.5V
SGND
CT
CTL
LD
DIN
VLCD
SS
VBATT
ON/OFF
VOUT
SSO 1V
CLK
RT
I
J
B
C4806
0.047u
B
C4807
0.1u
B
C4805 0.1u
HI_EVER_SCK
HI_EVER_SO
XCS_DD
VTR_DD_ON
CH
C4809
220p
±
0.5%
10k
R4804
VOUT
0.1u B
C4808
D3
D2
D1
E4
E3
E2
E1
F4
F3
F2
F1
G4
G3
G2
G1
CL4801
B
0.1u
C4804
B
1u
C4803
SCP
SVCC 2.5V
SGND
CT
CTL
LD
DIN
VLCD
SS
VBATT
ON/OFF
VOUT
SSO 1V
CLK
RT
I
J
2.5
-0.4
2.5
2.5
1.0
4700p
B
C4814
0
R4839
0.01u
C4818
B
330p
C4821
B
R4
8
100p
CH
C4817
0.01u
C4823
B
680
R4818
4700
R4822
120k
R4821
22k
R4819
UN911BJ-(K8).SO
Q4802
1
2
3
0
R4841
22k
R4820
UN9213J-(K8).SO
Q4801
1
2
3
SWITCH
SWITCH
2.5
-0.4
2.5
2.5
1.0
4700p
B
C4814
XX
R4839
0.01u
C4818
B
330p
C4821
B
R4
8
100p
CH
C4817
0.01u
C4823
B
680
R4818
4700
R4822
120k
R4821
22k
R4819
UN911BJ-(K8).SO
Q4802
1
2
3
XX
R4841
22k
R4820
UN9213J-(K8).SO
Q4801
1
2
3
SWITCH
SWITCH
3.4
2.6
8.3
P3.9
R4.1
P3.0
R2.7
8.3
3.0
4.8
C4869
B
1u
B
1u
C4827
B
1u
C4828
0
R4836
0
R4837
1uH
L4812
47uH
L4813
1uH
L4821
10uH
L4828
22uH
L4805
SCH2816-TL-E
Q4816
1
2
3
SCH2816-TL-E
Q4817
1
2
34
5
6
SCH1406-TL-E
Q4805
1
3
4
2
5
6
4
5
6
SCH1406-TL-E
Q4806
1
3
4
2
5
6
B
0.1u
B
C4857
10u
B
C4842
4.7u
B
C4849
10u
B
C4843
22uH
L4806
C4850
C4862
22uH
L4825
47u
4V
C4848
C4858
C4866
SWITCHING
PWR SWITCHING
PWR SWITCHING
SWITCHING
1.8V REG
IC4803
3.4
2.6
8.3
P3.9
R4.1
P3.0
R2.7
8.3
3.0
4.8
C4869
B
1u
B
1u
C4827
B
1u
C4828
XX
R4836
XX
R4837
1uH
L4812
47uH
L4813
1uH
L4821
10uH
L4828
22uH
L4805
SCH2816-TL-E
Q4816
1
2
3
SCH2816-TL-E
Q4817
1
2
34
5
6
SCH1406-TL-E
Q4805
1
3
4
2
5
6
4
5
6
SCH1406-TL-E
Q4806
1
3
4
2
5
6
B
0.1u
B
C4857
10u
B
C4842
4.7u
B
C4849
10u
B
C4843
22uH
L4806
C4850
C4862
22uH
L4825
47u
4V
C4848
C4858
C4866
SWITCHING
PWR SWITCHING
PWR SWITCHING
SWITCHING
1.8V REG
IC4803
4.4
8.3
6.7
2.1
8
8.3
0
0.22u
B
C4865
B
1u
C4831
33
R4852
0
R4840
22uH
L4809
SCH2816-TL-E
Q4813
1
2
34
5
6
SCH1406-TL-E
Q4809
1
3
4
2
5
6
4.7u
B
C4846
2SC4919-S-TL-E
Q4819
1
2
3
SWITCHING
PWR SWITCHING
SWITCHING
4.4
8.3
6.7
2.1
8
8.3
0
0.22u
B
C4865
B
1u
C4831
33
R4852
XX
R4840
22uH
L4809
SCH2816-TL-E
Q4813
1
2
34
5
6
SCH1406-TL-E
Q4809
1
3
4
2
5
6
4.7u
B
C4846
2SC4919-S-TL-E
Q4819
1
2
3
SWITCHING
PWR SWITCHING
SWITCHING
