Read Sony DCR-DVD103 / DCR-DVD602 / DCR-DVD602E / DCR-DVD653 / DCR-DVD653E / DCR-DVD92 / DCR-DVD92E Service Manual online
SERVICE MANUAL
LEVEL
3
Revision History
Revision History
Ver. 1.5 2007. 09
The information that is not described in this Service Manual is described
in the LEVEL 2 Service Manual.
When repairing, use this manual together with LEVEL 2 Service Manual.
in the LEVEL 2 Service Manual.
When repairing, use this manual together with LEVEL 2 Service Manual.
Contents of LEVEL 2 Service Manual
1. SERVICE NOTE
2. DISASSEMBLY
3. BLOCK DIAGRAMS
2. DISASSEMBLY
3. BLOCK DIAGRAMS
4. PRINTED WIRING BOARDS AND
SCHEMATIC DIAGRAMS
5. REPAIR PARTS LIST
6. ADJUSTMENTS
OVERALL
POWER
AV-094, CK-148, PD-251, SW-442 BOARD
FP-125, FP-126, FP-128, FFC-055, FP-211, FP-228, FP-132,
FP-133, FP-135, FP-136, FP-234 FLEXIBLE
CONTROL SWITCH BLOCK (PS13300, SB9000)
MOTOR UNIT
EXPLODED VIEWS
ELECTRICAL PARTS LIST
POWER
AV-094, CK-148, PD-251, SW-442 BOARD
FP-125, FP-126, FP-128, FFC-055, FP-211, FP-228, FP-132,
FP-133, FP-135, FP-136, FP-234 FLEXIBLE
CONTROL SWITCH BLOCK (PS13300, SB9000)
MOTOR UNIT
EXPLODED VIEWS
ELECTRICAL PARTS LIST
• For ADJUSTMENTS (SECTION 6), refer to SERVICE MANUAL, ADJ (9-876-865-51).
• For INSTRUCTION MANUAL, refer to SERVICE MANUAL, LEVEL 1 (9-876-865-41).
• For INSTRUCTION MANUAL, refer to SERVICE MANUAL, LEVEL 1 (9-876-865-41).
• Reference number search on printed wiring boards is available.
How to use
Acrobat Reader
How to use
Acrobat Reader
Sony EMCS Co.
2007I0800-1
©2007.09
Published by Kohda TEC
9-876-865-11
DIGITAL VIDEO CAMERA RECORDER
DCR-DVD92/DVD92E/DVD103/DVD602/
DVD602E/DVD653/DVD653E
RMT-835
Photo : DCR-DVD92E
Link
Link
PRINTED WIRING BOARDS
REPAIR PARTS LIST
SCHEMATIC DIAGRAMS
PRINTED WIRING BOARDS
REPAIR PARTS LIST
SCHEMATIC DIAGRAMS
DCR-DVD92/DVD92E/DVD103/DVD602/DVD602E/DVD653/DVD653E
DCR-DVD92/DVD103
US Model
Canadian Model
DCR-DVD92E
AEP Model
UK Model
North European Model
DCR-DVD602E/
DVD653E
Australian Model
Chinese Model
DCR-DVD602
Korea Model
DCR-DVD92/DVD103/
DVD602/DVD602E/
DVD653/DVD653E
E Model
DCR-DVD653/DVD653E
Tourist Model
DCR-DVD92
Brazilian Model
DCR-DVD103
Argentina Model
DCR-DVD653E
Hong Kong Model
— 2 —
DCR-DVD92/DVD92E/DVD103/DVD602/DVD602E/DVD653/DVD653E
1.
Check the area of your repair for unsoldered or poorly-soldered
connections. Check the entire board surface for solder splashes
and bridges.
connections. Check the entire board surface for solder splashes
and bridges.
2.
Check the interboard wiring to ensure that no wires are
“pinched” or contact high-wattage resistors.
“pinched” or contact high-wattage resistors.
3.
Look for unauthorized replacement parts, particularly
transistors, that were installed during a previous repair. Point
them out to the customer and recommend their replacement.
transistors, that were installed during a previous repair. Point
them out to the customer and recommend their replacement.
4.
Look for parts which, through functioning, show obvious signs
of deterioration. Point them out to the customer and
recommend their replacement.
of deterioration. Point them out to the customer and
recommend their replacement.
5.
Check the B+ voltage to see it is at the values specified.
6.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
Unleaded solder
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40
• Unleaded solder melts at a temperature about 40
°
C higher than
ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350
°
C.
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow) than
ordinary solder so use caution not to let solder bridges occur such
as on IC pins, etc.
ordinary solder so use caution not to let solder bridges occur such
as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
also be added to ordinary solder.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer.
safety checks before releasing the set to the customer.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH
MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
CAUTION
Use of controls or adjustments or performance
procedures other than those specified herein may
result in hazardous radiation exposure.
Use of controls or adjustments or performance
procedures other than those specified herein may
result in hazardous radiation exposure.
DVD92E
AEP, NE, UK
PAL
DVD103
US, CND, E, AR
NTSC
a
Color
a
a
a
DVD92
US, CND, E, BR
NTSC
Destination
Color System
Remote
Commander
Commander
View Finder
USB Terminal
Line REC
Lens Barrier
DVD602
E, KR
NTSC
DVD653
E, JE
NTSC
Table for difference of function
DVD602E
E, AUS
PAL
DVD653E
E, HK, AUS, JE
PAL
✕
W/B
✕
✕
✕
✕
W/B
✕
✕
✕
a
Color
a
a
a
• Abbreviation
CND : Canadian model
HK
HK
: Hong Kong model
AUS : Australian model
NE
NE
: North European model
CAUTION :
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type.
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type.
KR
: Korea model
JE
: Tourist model
AR
: Argentina model
BR
: Brazilian model
There are two types of the MD board of this model.
One is the MD-114 board and the other is the MD-120 board.
Method of identifying the two different MD boards is shown on page 3.
One is the MD-114 board and the other is the MD-120 board.
Method of identifying the two different MD boards is shown on page 3.
WARNING!!
WHEN SERVICING, DO NOT APPROACH THE LASER
EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS
NECESSARY TO CONFIRM LASER BEAM EMISSION,
BE SURE TO OBSERVE FROM A DISTANCE OF MORE
THAN 30 cm FROM THE SURFACE OF THE
OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK.
EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS
NECESSARY TO CONFIRM LASER BEAM EMISSION,
BE SURE TO OBSERVE FROM A DISTANCE OF MORE
THAN 30 cm FROM THE SURFACE OF THE
OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK.
CAUTION:
The use of optical instrument with this product will increase eye
hazard.
The use of optical instrument with this product will increase eye
hazard.
— 3 —
DCR-DVD92/DVD92E/DVD103/DVD602/DVD602E/DVD653/DVD653E
• How to identify the printed wiring boards (MD-114 BOARD/MD-120 BOARD)
MD-120 BOARD (SIDE B)
MD-114 BOARD (SIDE B)
11
1-863-772-
L4503
C4849
R
C4859
C4501
C4502
C4503
C4504
C
4
C
4
C4
5
C4508
C4509
C4510
C4511
C4512
C4513
C4514
C4515
C4516
C4517
C4518
FB4402
C4521
R4505
R4506
R4507
IC4501
IC4502
R4514
R4515
R4516
R4517
R4518
R4519
R4520
R4521
R4522
R4523
R4524
R4525
R4526
R4527
R4528
R4537
R4538
R4539
R4540
6
JL4511
JL4512
JL4514
JL4515
JL4516
JL4517
JL4513
JL4518
L4822
L482
L4812
1
54
3
A
P
E11
E10
F11
F10
G11
G10
H11
L8
K8
L7
K7
L6
K6
L5
K5
L4
K4
L3
K3
L2
K1
J1
J2
H1
H2
G1
G2
F1
H10
J11
J10
K11
K10
L9
K9
B1
A2
B10
L10
K2
B2
A3
B3
A4
B4
A5
B5
A6
B6
A7
B7
A8
B8
A9
B9
A10
B11
C11
C10
D11
D10
F2
E1
E2
D1
D2
C1
C2
A1
A11
L1
L11
2
1
2
1
2
1
1
1
2
1
2
1
2
1
2
1
1
5
4
3
12
12
12
12
12
12
12
12
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
12
2
1
1
1
2
1
1
1
1
1
1
1
1
12
1
12
11
1-866-564-
C460
IC
C4849
R
4
C4859
FB4401
4402
L4812
R4517
R4518
R4519
R4520
R4521
R4522
R4523
R4523
R4515
R4516
C4514
C4515
L4503
C4504
IC4502
C4512
C4510
C4511
R4506
R4508
R4509
R4510
R4512
R4514
C4513
C4503
C4505
R4505
IC4501
C4506
R4504
D4501
R4501
R4502
R4503
C
C
C
R
R4507
1
A
1
12
36
25
48
13
37
24
1
5
4
3
2
1
1
10
2
1
2
1
1
2
1
2
1
2
1
2
1
1
5
4
3
12
12
12
12
12
12
12
12
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
12
2
1
1
2
1
1
1
1
1
1
1
1
12
(MD-114)
(MD-120)
— 4 —
DCR-DVD92/DVD92E/DVD103/DVD602/DVD602E/DVD653/DVD653E
TABLE OF CONTENTS
4.
PRINTED WIRING BOARDS AND
SCHEMATIC DIAGRAMS
SCHEMATIC DIAGRAMS
4-1.
SCHEMATIC DIAGRAMS
• CD-563 (CCD IMAGER, TG, PITCH/YAW SENSOR
AMP)
SCHEMATIC DIAGRAM ···························· 4-17
• VF-166 (EVF DRIVER)
SCHEMATIC DIAGRAM ···························· 4-19
• MD-114/MD-120 (1/8) (BATTERY IN, CHARGE)
SCHEMATIC DIAGRAM ···························· 4-21
• MD-114/MD-120 (2/8) (DC/DC CONVERTER)
SCHEMATIC DIAGRAM ···························· 4-23
• MD-114/MD-120 (3/8) (HI CONTROL)
SCHEMATIC DIAGRAM ···························· 4-25
• MD-114/MD-120 (4/8) (REC/PB RF AMP)
SCHEMATIC DIAGRAM ···························· 4-27
• MD-114/MD-120 (5/8) (DSP, SHOCK SENSOR AMP,
SDRAM)
SCHEMATIC DIAGRAM ···························· 4-29
• MD-114/MD-120 (6/8) (MECHA CONTROL CPU,
16MBIT FLASH MEMORY)
SCHEMATIC DIAGRAM ···························· 4-31
• MD-114 (7/8) (MECHA DRIVE)
SCHEMATIC DIAGRAM ···························· 4-33
• MD-120 (7/8) (MECHA DRIVE)
SCHEMATIC DIAGRAM ···························· 4-35
• MD-114/MD-120 (8/8) (CONNECTOR)
SCHEMATIC DIAGRAM ···························· 4-37
• VC-395 (1/11) (CAMERA A/D CONV.)
SCHEMATIC DIAGRAM ···························· 4-39
• VC-395 (2/11) (LENS DRIVE)
SCHEMATIC DIAGRAM ···························· 4-41
• VC-395 (3/11) (VIDEO SIGNAL PROCESS)
SCHEMATIC DIAGRAM ···························· 4-43
• VC-395 (4/11) (DVD SYSTEM CONTROL)
SCHEMATIC DIAGRAM ···························· 4-45
• VC-395 (5/11) (256M/128M SDRAM, 64M FLASH
ROM)
SCHEMATIC DIAGRAM ···························· 4-47
• VC-395 (6/11) (AUDIO PROCESS, ADC/DAC)
SCHEMATIC DIAGRAM ···························· 4-49
• VC-395 (7/11) (AUDIO, VIDEO I/O, ADC/DAC)
SCHEMATIC DIAGRAM ···························· 4-51
• VC-395 (8/11) (MIC AMP)
SCHEMATIC DIAGRAM ···························· 4-53
• VC-395 (9/11) (SUB MIC AMP)
SCHEMATIC DIAGRAM ···························· 4-55
• VC-395 (10/11) (CAMERA CONTROL)
SCHEMATIC DIAGRAM ···························· 4-57
• VC-395 (11/11) (CONNECTOR)
SCHEMATIC DIAGRAM ···························· 4-59
4-2.
PRINTED WIRING BOARDS
• CD-563 (CCD IMAGER, TG, PITCH/YAW SENSOR
AMP)
PRINTED WIRING BOARD ······················· 4-73
• VF-166 (EVF DRIVER)
PRINTED WIRING BOARD ······················· 4-77
• MD-114 (BATTERY IN, CHARGE, DC/DC CON-
VERTER, HI CONTROL, REC/PB RF AMP, DSP,
SHOCK SENSOR AMP, SDRAM, MECHA CONTROL
CPU, 16MBIT FLASH MEMORY, MECHA DRIVE,
CONNECTOR)
SHOCK SENSOR AMP, SDRAM, MECHA CONTROL
CPU, 16MBIT FLASH MEMORY, MECHA DRIVE,
CONNECTOR)
PRINTED WIRING BOARD ······················· 4-79
• MD-120 (BATTERY IN, CHARGE, DC/DC CON-
VERTER, HI CONTROL, REC/PB RF AMP, DSP,
SHOCK SENSOR AMP, SDRAM, MECHA CONTROL
CPU, 16MBIT FLASH MEMORY, MECHA DRIVE,
CONNECTOR)
SHOCK SENSOR AMP, SDRAM, MECHA CONTROL
CPU, 16MBIT FLASH MEMORY, MECHA DRIVE,
CONNECTOR)
PRINTED WIRING BOARD ······················· 4-83
• VC-395 (CAMERA A/D CONV., LENS DRIVE, VIDEO
SIGNAL PROCESS, DVD SYSTEM CONTROL, 256M/
128M SDRAM, 64M FLASH ROM, AUDIO PROCESS,
ADC/DAC, AUDIO, VIDEO I/O, ADC/DAC, MIC AMP,
SUB MIC AMP, CAMERA CONTROL, CONNECTOR)
128M SDRAM, 64M FLASH ROM, AUDIO PROCESS,
ADC/DAC, AUDIO, VIDEO I/O, ADC/DAC, MIC AMP,
SUB MIC AMP, CAMERA CONTROL, CONNECTOR)
PRINTED WIRING BOARD ······················· 4-87
4-3.
WAVEFORMS ······························································ 4-92
4-4.
MOUNTED PARTS LOCATION ································· 4-94
5.
REPAIR PARTS LIST
5-2.
ELECTRICAL PARTS LIST ········································ 5-15
