Read Sony DCR-DVD103 / DCR-DVD602 / DCR-DVD602E / DCR-DVD653 / DCR-DVD653E / DCR-DVD92 / DCR-DVD92E (serv.man8) Service Manual online
DCR-DVD92/DVD103
US Model
Canadian Model
DCR-DVD92E
AEP Model
UK Model
North European Model
DCR-DVD602E/
DVD653E
Australian Model
DCR-DVD602
Korea Model
DCR-DVD92/DVD103/
DVD602/DVD602E/
DVD653/DVD653E
E Model
DCR-DVD653/DVD653E
Tourist Model
DCR-DVD92
Brazilian Model
DCR-DVD103
Argentina Model
DCR-DVD653E
Hong Kong Model
Sony EMCS Co.
2006G1600-1
©2006.07
Published by Kohda TEC
9-876-865-84
SERVICE MANUAL
SUPPLEMENT-1
File this supplement-1 with the service manual.
(DI06-006)
• Change of boards suffix number (MD-114/VC-395)
• Change of organization boards
• Change of schematic diagrams
• Change of repair parts list
• Change of organization boards
• Change of schematic diagrams
• Change of repair parts list
Ver. 1.3 2006. 07
DCR-DVD92/DVD92E/DVD103/DVD602/DVD602E/DVD653/DVD653E
LEVEL
3
DCR-DVD92/DVD92E/DVD103/DVD602/
DVD602E/DVD653/DVD653E
RMT-835
Old type
New type
• CD-563 BOARD
(CCD IMAGER, TG, PITCH/YAW SENSOR AMP)
• FP-308 FLEXIBLE BOARD (RELAY)
(Including the CD-590, TG-020, SE-164, FL-152
and CN-257 board)
and CN-257 board)
• CD-590 BOARD (CCD IMAGER)
• TG-020 BOARD (TIMING GENERATOR)
• SE-164 BOARD (PITCH/YAW SENSOR AMP)
• FL-152 BOARD (BUFFER)
• CN-257 BOARD (CONNECTOR)
• TG-020 BOARD (TIMING GENERATOR)
• SE-164 BOARD (PITCH/YAW SENSOR AMP)
• FL-152 BOARD (BUFFER)
• CN-257 BOARD (CONNECTOR)
• VF-166 BOARD (EVF DRIVER)
• VF-171 BOARD (EVF DRIVER)
• Change of organization boards
• Change of boards suffix number
Old suffix
New suffix
MD-114
1-863-772- 11
MD-120
1-866-564- 11
VC-395
1-863-769- 11
MD-114
1-863-772- 22
MD-120
1-866-564- 11 (No change)
VC-395
1-863-769- 12
— 2 —
DCR-DVD92/DVD92E/DVD103/DVD602/DVD602E/DVD653/DVD653E
1.
Check the area of your repair for unsoldered or poorly-soldered
connections. Check the entire board surface for solder splashes
and bridges.
connections. Check the entire board surface for solder splashes
and bridges.
2.
Check the interboard wiring to ensure that no wires are
“pinched” or contact high-wattage resistors.
“pinched” or contact high-wattage resistors.
3.
Look for unauthorized replacement parts, particularly
transistors, that were installed during a previous repair. Point
them out to the customer and recommend their replacement.
transistors, that were installed during a previous repair. Point
them out to the customer and recommend their replacement.
4.
Look for parts which, through functioning, show obvious signs
of deterioration. Point them out to the customer and
recommend their replacement.
of deterioration. Point them out to the customer and
recommend their replacement.
5.
Check the B+ voltage to see it is at the values specified.
6.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
Unleaded solder
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40
• Unleaded solder melts at a temperature about 40
°
C higher than
ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350
°
C.
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow) than
ordinary solder so use caution not to let solder bridges occur such
as on IC pins, etc.
ordinary solder so use caution not to let solder bridges occur such
as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
also be added to ordinary solder.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer.
safety checks before releasing the set to the customer.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH
MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 0 SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
CAUTION :
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type.
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type.
CAUTION:
The use of optical instrument with this product will increase eye
hazard.
The use of optical instrument with this product will increase eye
hazard.
WARNING!!
WHEN SERVICING, DO NOT APPROACH THE LASER
EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS
NECESSARY TO CONFIRM LASER BEAM EMISSION,
BE SURE TO OBSERVE FROM A DISTANCE OF MORE
THAN 30 cm FROM THE SURFACE OF THE
OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK.
EXIT WITH THE EYE TOO CLOSELY. IN CASE IT IS
NECESSARY TO CONFIRM LASER BEAM EMISSION,
BE SURE TO OBSERVE FROM A DISTANCE OF MORE
THAN 30 cm FROM THE SURFACE OF THE
OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK.
CAUTION
Use of controls or adjustments or performance
procedures other than those specified herein may
result in hazardous radiation exposure.
Use of controls or adjustments or performance
procedures other than those specified herein may
result in hazardous radiation exposure.
— 3 —
DCR-DVD92/DVD92E/DVD103/DVD602/DVD602E/DVD653/DVD653E
Page
: Changed portion
: Added portion
Old suffix
New suffix
4-23
MD-114/MD-120 BOARD (2/8) (Location: F-6)
MD-114/MD-120 BOARD (2/8) (Location: N-7, N-10)
MD-114/MD-120 BOARD (2/8) (Location: D-13, E-13)
MD-114/MD-120 BOARD (2/8) (Location: K-13)
4-24
10k
R4817
2200p
C4822
B
2200p
B
C4820
3300
R4814
4700p
B
C4819
10k
R4813
330p
SL
C4816
10k
R4811
470p
C4815
B
22k
R4809
0
R4838
10k
R4817
2200p
C4822
B
2200p
B
C4820
3300
R4814
4700p
B
C4819
10k
R4813
330p
SL
C4816
10k
R4811
470p
C4815
B
22k
R4809
XX
R4838
2.5
-0.4
2.5
2.5
1.0
4700p
B
C4814
0
R4839
0.01u
C4818
B
330p
C4821
B
R4
8
100p
CH
C4817
0.01u
C4823
B
680
R4818
4700
R4822
120k
R4821
22k
R4819
UN911BJ-(K8).SO
Q4802
1
2
3
0
R4841
22k
R4820
UN9213J-(K8).SO
Q4801
1
2
3
SWITCH
SWITCH
2.5
-0.4
2.5
2.5
1.0
4700p
B
C4814
XX
R4839
0.01u
C4818
B
330p
C4821
B
R4
8
100p
CH
C4817
0.01u
C4823
B
680
R4818
4700
R4822
120k
R4821
22k
R4819
UN911BJ-(K8).SO
Q4802
1
2
3
XX
R4841
22k
R4820
UN9213J-(K8).SO
Q4801
1
2
3
SWITCH
SWITCH
3.4
2.6
8.3
P3.9
R4.1
P3.0
R2.7
8.3
3.0
4.8
C4869
B
1u
B
1u
C4827
B
1u
C4828
0
R4836
0
R4837
1uH
L4812
47uH
L4813
1uH
L4821
10uH
L4828
22uH
L4805
SCH2816-TL-E
Q4816
1
2
3
SCH2816-TL-E
Q4817
1
2
34
5
6
SCH1406-TL-E
Q4805
1
3
4
2
5
6
4
5
6
SCH1406-TL-E
Q4806
1
3
4
2
5
6
B
0.1u
B
C4857
10u
B
C4842
4.7u
B
C4849
10u
B
C4843
22uH
L4806
C4850
C4862
22uH
L4825
47u
4V
C4848
C4858
C4866
SWITCHING
PWR SWITCHING
PWR SWITCHING
SWITCHING
1.8V REG
IC4803
3.4
2.6
8.3
P3.9
R4.1
P3.0
R2.7
8.3
3.0
4.8
C4869
B
1u
B
1u
C4827
B
1u
C4828
XX
R4836
XX
R4837
1uH
L4812
47uH
L4813
1uH
L4821
10uH
L4828
22uH
L4805
SCH2816-TL-E
Q4816
1
2
3
SCH2816-TL-E
Q4817
1
2
34
5
6
SCH1406-TL-E
Q4805
1
3
4
2
5
6
4
5
6
SCH1406-TL-E
Q4806
1
3
4
2
5
6
B
0.1u
B
C4857
10u
B
C4842
4.7u
B
C4849
10u
B
C4843
22uH
L4806
C4850
C4862
22uH
L4825
47u
4V
C4848
C4858
C4866
SWITCHING
PWR SWITCHING
PWR SWITCHING
SWITCHING
1.8V REG
IC4803
4.4
8.3
6.7
2.1
8
8.3
0
0.22u
B
C4865
B
1u
C4831
33
R4852
0
R4840
22uH
L4809
SCH2816-TL-E
Q4813
1
2
34
5
6
SCH1406-TL-E
Q4809
1
3
4
2
5
6
4.7u
B
C4846
2SC4919-S-TL-E
Q4819
1
2
3
SWITCHING
PWR SWITCHING
SWITCHING
4.4
8.3
6.7
2.1
8
8.3
0
0.22u
B
C4865
B
1u
C4831
33
R4852
XX
R4840
22uH
L4809
SCH2816-TL-E
Q4813
1
2
34
5
6
SCH1406-TL-E
Q4809
1
3
4
2
5
6
4.7u
B
C4846
2SC4919-S-TL-E
Q4819
1
2
3
SWITCHING
PWR SWITCHING
SWITCHING
• Change of boards suffix number (MD-114/VC-395)
Note:
• MD-114 (Pattern and parts are changed.)
• MD-120 (Only parts are changed.)
• MD-120 (Only parts are changed.)
4-29
MD-114/MD-120 BOARD (5/8) (Location: F-3)
0.1u B
C4213
2200p
C4201
C4227
R4227
10k
R4212
0.1u
C4202
B
XX
C4218
0.1u B
C4214
390p CH
C4209
R4235
470
B
C4228
0.22u
1500p B
C4238
0.022u
B
C4236
0
R4312
0
R4313
A11
D9
A10
C10
B10
C9
A9
B9
E9
C8
D8
E8
B8
D7
C7
A8
E7
C6
A7
B7
D5
C5
B6
FG
RFZI
WBO
RFS
RFON
RFOP
ROPC
TEZI
LVL
HDO
CEO
RFRP
TEO
FEO
FEO
RFSN
VREF
ASLCO
RFSB
AVDD2
RFSP
FEI
EXTAD
TEPI
WBSH
FGIN
ASLCP
AVSS2
TEST5
TEST4
SLCO
ASLCN
TEZI
TEI
TEI
RFZI
RFRP
AWBF
WBS
0.1u B
C4213
2200p
C4201
C4227
R4227
10k
R4212
0.1u
C4202
B
XX
C4218
0.1u B
C4214
390p CH
C4209
R4235
470
B
C4228
0.22u
1500p B
C4238
0.022u
B
C4236
XX
R4312
XX
R4313
A11
D9
A10
C10
B10
C9
A9
B9
E9
C8
D8
E8
B8
D7
C7
A8
E7
C6
A7
B7
D5
C5
B6
FG
RFZI
WBO
RFS
RFON
RFOP
ROPC
TEZI
LVL
HDO
CEO
RFRP
TEO
FEO
FEO
RFSN
VREF
ASLCO
RFSB
AVDD2
RFSP
FEI
EXTAD
TEPI
WBSH
FGIN
ASLCP
AVSS2
TEST5
TEST4
SLCO
ASLCN
TEZI
TEI
TEI
RFZI
RFRP
AWBF
WBS
4. PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS
4-2. SCHEMATIC DIAGRAMS
— 4 —
DCR-DVD92/DVD92E/DVD103/DVD602/DVD602E/DVD653/DVD653E
4-43
BB_SO
BB_SI
XBB_SCK
ZM_RST
CAM_VD/BIRDS_VD
XBB_SCK
BB_SI
BB_SO
ZM_RST
CAM_VD/BIRDS_VD
@V18
(7/11,
9/11,
10/11,
11/11)
9/11,
10/11,
11/11)
(10/11,
11/11)
11/11)
@V19
(2/11,
10/11)
10/11)
@V12
C
DVD103/DVD653/DVD653E
BB_SO
BB_SI
XBB_SCK
ZM_RST
CAM_VD/BIRDS_VD
XBB_SCK
BB_SI
BB_SO
ZM_RST
CAM_VD/BIRDS_VD
@V18
(7/11,
10/11,
11/11)
10/11,
11/11)
(10/11,
11/11)
11/11)
@V19
(2/11,
10/11)
10/11)
@V12
C
VC-395 BOARD (3/11) (Location: C-1)
Page
: Changed portion
: Deleted portion
Old suffix
New suffix
VC-395 BOARD (4/11) (Location: G-13)
4-46
SS
J22
DVDD_ESD
J24
DVDD_ESD
J25
BSDDT9
J27
BSDADR12
J28
DVDD_ESD
K1
TMS
K2
TDO
K4
TCK
K5
RTCK
K7
NTRST
K8
TDI
K21
VSS
K22
BSDDOMH
K24
DVDD_ESD
K25
BSDADR11
K27
BSDADR8
K28
BSDADR10
L1
PIPSTAT2
L2
TRACEPKT1
JL2318
JL2319
JL2320
JL2321
JL2322
JL2323
0
R2329
100k
R2373
0.1u
C2343
BSDDT9
BSDADR12
BSDDOMH
BSDADR11
BSDADR8
BSDADR10
HELIO2_SCK
HELIO2_RX
HELIO2_TXD
IC2501_CS
IC2501_SCK
IC2501_RXD
IC2501_TXD
XCS_HELIO2
XSCHARGE_
MS_VCC_ON
SS
J22
DVDD_ESD
J24
DVDD_ESD
J25
BSDDT9
J27
BSDADR12
J28
DVDD_ESD
K1
TMS
K2
TDO
K4
TCK
K5
RTCK
K7
NTRST
K8
TDI
K21
VSS
K22
BSDDOMH
K24
DVDD_ESD
K25
BSDADR11
K27
BSDADR8
K28
BSDADR10
L1
PIPSTAT2
L2
TRACEPKT1
JL2318
JL2319
JL2320
JL2321
JL2322
JL2323
XX
R2329
100k
R2373
0.1u
C2343
BSDDT9
BSDADR12
BSDDOMH
BSDADR11
BSDADR8
BSDADR10
HELIO2_SCK
HELIO2_RX
HELIO2_TXD
IC2501_CS
IC2501_SCK
IC2501_RXD
IC2501_TXD
XCS_HELIO2
XSCHARGE_
MS_VCC_ON
VC-395 BOARD (7/11) (Location: E-11 to E-12)
DVD103/
DVD653/
DVD653E
DVD653/
DVD653E
1u
C2242
L2207
10uH
0.1u
C2239
0
R2220
3
3
34
RECOUT_R
35
RECOUT_L
36
DETHPF_R
37
DETHPF_L
38
AGC_LINK
39
VCC
40
OFFSET_L
INTLPF_R
0.1u
C2240
1u
C2241
1u
C2242
L2207
10uH
0.1u
C2239
3
3
34
RECOUT_R
35
RECOUT_L
36
DETHPF_R
37
DETHPF_L
38
AGC_LINK
39
VCC
40
OFFSET_L
INTLPF_R
0.1u
C2240
1u
C2241
4-44
0
0
0
0.6
0.6
0.6
DVD103/DVD653/DVD653E
DVD602/DVD602E/
DVD92/DVD92E
DVD92/DVD92E
4700X4
RB2101
1
2
3
4
5
6
7
8
R2113
4.7k
Q2103
2SA2029T2LQ/R
1
2
3
Q2102
HN4A71FK(TE85R)
3
2
4
5
7
6
1
8
AGC_CONT
ACC_CONT
FRA
T_REFO
EVF_B
EVF_R
EVF_G
BUFFER
BUFFER
DVD103/DVD653/DVD653E
DVD602/DVD602E/
DVD92/DVD92E
DVD92/DVD92E
XX
RB2101
1
2
3
4
5
6
7
8
R2113
4.7k
Q2103
2SA2029T2LQ/R
1
2
3
Q2102
R2169
0
R2168
0
R2167
0
XX
3
2
4
5
7
6
1
8
AGC_CONT
ACC_CONT
FRA
T_REFO
EVF_B
EVF_R
EVF_G
BUFFER
VC-395 BOARD (3/11) (Location: O-17 to P-18)
4-52
4-54
VC-395 BOARD (8/11) (Location: C-10, C-12)
AU_2.8V
REG_GND
6.3V
10u
C2723
100uH
L2701
(11/11)
@V53
AU_2.8V
(DVD103/DVD653/DVD653E)
REG_GND
B
10u
C2723
100uH
L2701
(9/11,
11/11)
11/11)
@V53
VC-395 BOARD (7/11) (Location: B-16 to B-17)
VC-395 BOARD (7/11) (Location: I-17)
DVD103/
DVD653/
DVD653E
DVD653/
DVD653E
SFD LRCK
AGC_LINK
SFD_BCK
SFD_FCK
AGC_TC
(9/11)
@V25
@V51
SFD LRCK
AGC_LINK
SFD_BCK
SFD_FCK
AGC_TC
NOT USE
@V25
DVD103/
DVD653/
DVD653E
DVD653/
DVD653E
DVD103/
DVD653/
DVD653E
DVD653/
DVD653E
XBB_SCK
BB_SO
KASYAON
DATA_FROM_SFD
VFE_C_OUT
(3/11,9/11,
10/11,11/11)
10/11,11/11)
@V18
DVD103/
DVD653/
DVD653E
DVD653/
DVD653E
XBB_SCK
BB_SO
KASYAON
DATA_FROM_SFD
VFE_C_OUT
(3/11,10/11,11/11)
@V18
