DCR-DVD103, DCR-DVD602, DCR-DVD602E, DCR-DVD653, DCR-DVD653E, DCR-DVD92, DCR-DVD92E (serv.man2) - Sony Movie Service Manual (repair manual)

dcr-dvd103, dcr-dvd602, dcr-dvd602e, dcr-dvd653, dcr-dvd653e, dcr-dvd92, dcr-dvd92e (serv.man2) service manual
Model
DCR-DVD103 DCR-DVD602 DCR-DVD602E DCR-DVD653 DCR-DVD653E DCR-DVD92 DCR-DVD92E (serv.man2)
Pages
59
Size
4.46 MB
Type
PDF
Document
Service Manual
Brand
Device
Movie / LEVEL 2
File
dcr-dvd103-dcr-dvd602-dcr-dvd602e-dcr-dvd653-dcr-d.pdf
Date

Read Sony DCR-DVD103 / DCR-DVD602 / DCR-DVD602E / DCR-DVD653 / DCR-DVD653E / DCR-DVD92 / DCR-DVD92E (serv.man2) Service Manual online

SERVICE MANUAL
DIGITAL VIDEO CAMERA RECORDER
LEVEL
 
2
• For ADJUSTMENTS (SECTION 6), refer to SERVICE MANUAL, ADJ (9-876-865-51).
• For INSTRUCTION MANUAL, refer to SERVICE MANUAL, LEVEL 1 (9-876-865-41).
• Reference number search on printed wiring boards is available.
• TO TAKE OUT A DISC WHEN DISC COVER DOES NOT OPEN (FORCE OPEN)
• PRECAUTION ON REPLACING THE MD-114/120 BOARD OR VC-395 BOARD
Link
SERVICE NOTE
DISASSEMBLY
BLOCK DIAGRAMS
SCHEMATIC DIAGRAMS
PRINTED WIRING BOARDS
REPAIR PARTS LIST
SPECIFICATIONS
SERVICE NOTE
DISASSEMBLY
BLOCK DIAGRAMS
SCHEMATIC DIAGRAMS
PRINTED WIRING BOARDS
REPAIR PARTS LIST
SPECIFICATIONS
Link
Revision History
Revision History
Ver. 1.6  2007. 09
On the CD-563, VF-166, MD-114, MD-120 and VC-395 board
This service manual provides the information that is premised the circuit board replacement service and not intended repair
inside the CD-563, VF-166, MD-114, MD-120 and VC-395 board.
Therefore, schematic diagram, printed wiring board, waveforms, mounted parts location and electrical parts list of the  CD-563,
VF-166, MD-114, MD-120 and VC-395 board are not shown.
The following pages are not shown.
Mounted parts location ....................... Pages 4-94 to 4-97
Electrical parts list .............................. Pages 5-15 to 5-27
How to use
Acrobat Reader
How to use
Acrobat Reader
Schematic diagram ............................. Pages 4-17 to 4-60
Printed wiring board ............................ Pages 4-73 to 4-90
Waveforms ........................................... Page 4-92
Sony EMCS Co.
2007I
08
00-1
  ©2007.09
Published by Kohda TEC
9-876-865-31
DCR-DVD92/DVD92E/DVD103/DVD602/
DVD602E/DVD653/DVD653E
RMT-835
DCR-DVD92/DVD92E/DVD103/DVD602/DVD602E/DVD653/DVD653E
Photo : DCR-DVD92E
DCR-DVD92/DVD103
US Model
Canadian Model
DCR-DVD92E
AEP Model
UK Model
North European Model
DCR-DVD602E/
DVD653E
Australian Model
Chinese Model
DCR-DVD602
Korea Model
DCR-DVD92/DVD103/
DVD602/DVD602E/
DVD653/DVD653E
E Model
DCR-DVD653/DVD653E
Tourist Model
DCR-DVD92
Brazilian Model
DCR-DVD103
Argentina Model
DCR-DVD653E
Hong Kong Model
— 2 —
DCR-DVD92/DVD92E/DVD103/DVD602/DVD602E/DVD653/DVD653E
SPECIFICATIONS
Color temperature  [AUTO], [ONE PUSH], 
 
[INDOOR] (3 200 K), 
 
 [OUTDOOR] (5 800 K)
Minimum  
illumination 
11 1x (lux) (F1.8) 
0 lx (lux) (in the NightShot 
plus function)
*3
*1 
“Exif” is a fi le format for still images, 
established by the JEITA (Japan Electronics 
and Information Technology Industries 
Association). Files in this format can have 
additional information such as your camcorder’s 
setting information at the time of recording.
*2 
In 16:9 mode, the focal length fi gures are actual 
fi gures resulting from wide angle pixel readout.
*3 
Objects unable to be seen due to the dark can be 
shot with infrared lighting.
  Manufactured under license from Dolby 
Laboratories.
Input/Output connectors
DCR-DVD92/DVD602/DVD92E/DVD602E
Audio/Video  
10 pin connector
output  
Video signal: 1 Vp-p, 75 
 
(ohms), unbalanced
Luminance signal: 1 Vp-p, 75 
 (ohms), unbalanced
Chrominance signal:  
0.286 Vp-p, 75 
 (ohoms),
unbalanced (DVD92/DVD602)
0.3 Vp-p, 75 
 (ohoms),
unbalanced (DVD92E/DVD602E)
Audio signal: 327 mV (at Load 
impedance 47 k
 (kilohms)), 
Output impedance less than 2.2 
k
 (kilohms)
REMOTE jack 
Stereo mini-minijack (Ø 2.5 
mm)
DCR-DVD103/DVD653/DVD653E
Audio/Video  
10 pin connector
input/output 
Input/Output auto switch 
Video signal: 1 Vp-p, 75 
 
(ohms), unbalanced
Luminance signal: 1 Vp-p, 75 
 (ohms), unbalanced
Chrominance signal:
Audio signal: 327 mV (at Load 
impedance 47 k
 (kilohms)), 
Input inpedance more than 
47 k
 (kilohms), Output 
impedance less than 2.2 k
 
(kilohms)
USB jack 
mini-B
REMOTE jack 
Stereo mini-minijack (Ø 2.5 
mm)
LCD screen
Picture 
6.2 cm (2.5 type)
 
Total number  
123 200 (560 
×
220)
of pixels
General
Power  
7.2 V (battery pack)
requirements 
8.4 V (AC adaptor)
Average power   During camera recording using 
consumption  
LCD
(when using the  DCR-DVD92/DVD602/DVD92E/
DVD602E:3.4W
battery pack) 
DCR-DVD103/DVD653/
DVD653E: 3.4W
Viewfi nder 
DCR-DVD92/DVD602/DVD92E/
DVD602E: 3.0W
DCR-DVD103/DVD653/
DVD653E: 3.0W
Operating  
0
°
C to + 40
°
C (32
°
F to 104
°
F)
temperature 
Storage  
-20
°
C to + 60
°
C (-4
°
F to 
temperature + 
140
°
F)
Dimensions 
(Approx.) 
57 
×
 87 
×
 131mm (2 1/4 
×
 3 
1/2 
×
 5 1/4 in.) (w
×
h
×
d)
Mass (Approx.)  440 g (15 oz) main unit only 
500 g (1 lb 1 oz) including the 
NP-FP50 rechargeable battery 
pack and disc
Supplied  
See page 5-12.
accessories
AC Adaptor AC-L25A/L25B
Power  
AC 100 - 240 V, 50/60 Hz
requirements 
Current  
0.35 - 0.18 A
consumption 
Power  
18W
consumption 
Output voltage   DC 8.4V
*
Operating  
0
°
C to + 40
°
C (32
°
F to 104
°
F)
temperature 
Storage  
-20
°
C to + 60
°
C (-4
°
F to 
temperature + 
140
°
F)
Dimensions  
56  31  100 mm (2 1/4 
×
(Approx.) 1 
1/4 
×
 4 in.) (w
×
h
×
d) 
excluding the projecting parts
Mass (Approx.)   190 g (6.7 oz) excluding the 
power cord
See at the label of AC adaptor for other 
specifi cations.
Rechargeable battery pack 
Maximum  
DC 8.4V
output voltage
Output voltage 
DC 7.2V
Capacity 
4.9 wh (680 mAh)
Dimensions  
31.8  18.5  45.0 mm
(Approx.) (1 
5/16 
×
 3/4 
×
 1 13/16 in.) 
(w
×
h
×
d)
Mass (Approx.)   40 g (1.5 oz)
Operating  
0
°
C to + 40
°
C (32
°
F to 104
°
F)
temperature
Type  
Li-ion
Design and specifi cations are subject to change 
without notice.
System
Video  
MPEG2/JPEG (Still images)
compression 
format
Audio compression  DCR-DVD92/DVD602/DVD92E/
DVD602E
format
 
Dolby Digital 2ch
Dolby Digital Stereo Creator
DCR-DVD103/DVD653/DVD653E
Dolby Digital 2/5.1ch
Dolby Digital 5.1 Creator
Video signal 
NTSC color, EIA standards 
(DVD92/DVD103/DVD602/DVD653)
PAL color, EIA standards 
(DVD92E/DVD602E/DVD653E)
Usable discs 
8cm DVD-R/
DVD-RW
/
DVD+RW
Recording Movie
format DVD-R:DVD-VIDEO
DVD-RW:DVD-VIDEO 
(VIDEO mode), DVD-
VideoRecording (VR mode)
DVD+RW:DVD+RW Video
Still image
Exif 
*1 
Ver.2.2 
Recording/ 
HQ: Approx. 20 min
playback time  
SP: Approx. 30 min
LP: Approx. 60 min
Viewfi nder 
Electric viewfi nder
DCR-DVD92/DVD602/DVD92E/
DVD602E:
monochrome
DCR-DVD103/DVD653/DVD653E:
color
Image device 
3 mm (1/6 type) CCD (Charge 
Coupled Device) 
Gross: Approx. 680 000 pixels
Effective (Movie) : 
Approx. 340 000 pixels 
Effective (Still) : 
Approx. 340 000 pixels
Lens Carl 
Zeiss 
Vario-Tessar
Filter diameter:30mm (1 3/16 
in.)
Optical:20, Digital:40, 800
F=1.8-3.1
Focal length 
f=2.3 - 46 mm (3/32 - 1 13/16 
in.) 
When converted to a 35 mm 
still camera
For movies: 
44 - 880mm (1 3/4 - 34 3/4 in.)
For still images: 
44 - 880mm (1 3/4 - 34 3/4 in.)
0.286 Vp-p, 75 
 (ohoms),
unbalanced (DVD103/DVD653)
0.3 Vp-p, 75 
 (ohoms),
unbalanced (DVD653E)
• Abbreviation
CND : Canadian model
HK
: Hong Kong model
AUS : Australian model
NE
: North European model
KR
: Korea model
JE
: Tourist model
AR
: Argentina model
BR
: Brazilian model
DVD92E
AEP, NE, UK
PAL
DVD103
US, CND, E, AR
NTSC
a
Color
a
a
a
DVD92
US, CND, E, BR
NTSC
Destination
Color System
Remote
Commander
View Finder
USB Terminal
Line REC
Lens Barrier
DVD602
E, KR
NTSC
DVD653
E, JE
NTSC
Table for difference of function
DVD602E
E, AUS
PAL
DVD653E
E, HK, AUS, JE
PAL
W/B
W/B
a
Color
a
a
a
— 3 —
DCR-DVD92/DVD92E/DVD103/DVD602/DVD602E/DVD653/DVD653E
1.
Check the area of your repair for unsoldered or poorly-soldered
connections.  Check the entire board surface for solder splashes
and bridges.
2.
Check the interboard wiring to ensure that no wires are
"pinched" or contact high-wattage resistors.
3.
Look for unauthorized replacement parts, particularly
transistors, that were installed during a previous repair.  Point
them out to the customer and recommend their replacement.
4.
Look for parts which, through functioning, show obvious signs
of deterioration.  Point them out to the customer and
recommend their replacement.
5.
Check the B+ voltage to see it is at the values specified.
6.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
Unleaded solder
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
 : LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40
°
C higher than
ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350
°
C.
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow) than
ordinary solder so use caution not to let solder bridges occur such
as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
SAFETY CHECK-OUT
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 
0
 OR DOTTED LINE WITH
MARK 
0
 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 
0
 SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
CAUTION :
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type.
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer.
CAUTION
Use of controls or adjustments or performance 
procedures other than those specified herein may 
result in hazardous radiation exposure.
WARNING!!
WHEN  SERVICING,  DO  NOT  APPROACH  THE  LASER
EXIT  WITH  THE  EYE  TOO  CLOSELY.  IN  CASE  IT  IS
NECESSARY  TO  CONFIRM  LASER  BEAM  EMISSION,
BE  SURE  TO  OBSERVE  FROM  A  DISTANCE  OF MORE
THAN   30  cm  FROM  THE  SURFACE  OF  THE
OBJECTIVE  LENS  ON  THE  OPTICAL  PICK-UP  BLOCK.
CAUTION:
The use of optical instrument with this product will increase eye
hazard.
— 4 —
DCR-DVD92/DVD92E/DVD103/DVD602/DVD602E/DVD653/DVD653E
TABLE OF CONTENTS
1.
SERVICE NOTE
1-1.
SERVICE NOTE ····························································· 1-1
1.
NOTE FOR REPAIR ······················································· 1-1
2.
POWER SUPPLY DURING REPAIRS ·························· 1-2
3.
TO TAKE OUT A DISC WHEN DISC COVER DOES
NOT OPEN (FORCE OPEN) ········································· 1-2
4.
NOTES ON HANDLING THE OPTICAL PICK-UP ···· 1-2
5.
PRECAUTION FOR CHECKING EMISSION OF LASER
DIODE ············································································· 1-2
1-2.
SELF-DIAGNOSIS FUNCTION ···································· 1-3
1.
SELF-DIAGNOSIS FUNCTION ···································· 1-3
2.
SELF-DIAGNOSIS DISPLAY ······································· 1-3
3.
SELF-DIAGNOSIS CODE TABLE ································ 1-4
1-3.
PRECAUTION ON REPLACING THE MD-114/120
BOARD OR VC-395 BOARD ········································ 1-5
1.
MD BOARD TYPE CHECK ·········································· 1-5
2.
INPUT OF MD BOARD TYPE DATA ··························· 1-5
2.
DISASSEMBLY
2-1.
DISASSEMBLY ······························································ 2-1
2-2.
SERVICE POSITION ····················································· 2-5
2-3.
CIRCUIT BOARDS LOCATION ··································· 2-7
2-4.
FLEXIBLE BOARDS LOCATION ································ 2-8
3.
BLOCK DIAGRAMS
3-1.
OVERALL BLOCK DIAGRAM (1/4) ··························· 3-1
3-2.
OVERALL BLOCK DIAGRAM (2/4) ··························· 3-3
3-3.
OVERALL BLOCK DIAGRAM (3/4) ··························· 3-5
3-4.
OVERALL BLOCK DIAGRAM (4/4) ··························· 3-7
3-5.
POWER BLOCK DIAGRAM (1/3) ································ 3-9
3-6.
POWER BLOCK DIAGRAM (2/3) ······························ 3-11
3-7.
POWER BLOCK DIAGRAM (3/3) ······························ 3-13
4.
PRINTED WIRING BOARDS AND
SCHEMATIC DIAGRAMS
4-1.
SCHEMATIC DIAGRAMS
• AV-094 (AV MULTI CONN., SIRCS)
SCHEMATIC DIAGRAM ······························ 4-3
• CK-148 (FUNCTION KEY, RELAY)
SCHEMATIC DIAGRAM ······························ 4-5
• FP-128 FLEXIBLE BOARD (RELAY)
SCHEMATIC DIAGRAM ······························ 4-5
• FP-136 FLEXIBLE BOARD (RELAY)
SCHEMATIC DIAGRAM ······························ 4-5
• FP-234 FLEXIBLE BOARD (PANEL REVERSE)
SCHEMATIC DIAGRAM ······························ 4-5
• FP-125 FLEXIBLE BOARD (RELAY)
SCHEMATIC DIAGRAM ······························ 4-7
• FP-126 FLEXIBLE BOARD (RELAY)
SCHEMATIC DIAGRAM ······························ 4-7
• FP-132 FLEXIBLE BOARD (EJECT)
SCHEMATIC DIAGRAM ······························ 4-7
• FP-133 FLEXIBLE BOARD (BATTERY RELAY)
SCHEMATIC DIAGRAM ······························ 4-9
• FP-135 FLEXIBLE BOARD (USB CONNECTOR)
SCHEMATIC DIAGRAM ······························ 4-9
• PD-251 (LCD DRIVER)
SCHEMATIC DIAGRAM ···························· 4-11
• SW-442 (FUNCTION KEY)
SCHEMATIC DIAGRAM ···························· 4-13
• FFC-055 FLEXIBLE BOARD (RELAY)
SCHEMATIC DIAGRAM ···························· 4-13
• FP-211 FLEXIBLE (DEW SENSOR RELAY)
SCHEMATIC DIAGRAM ···························· 4-14
• FP-228 FLEXIBLE (DEW)
SCHEMATIC DIAGRAM ···························· 4-14
• CONTROL SWITCH BLOCK (SB9000) (FUNCTION
KEY)
SCHEMATIC DIAGRAM ···························· 4-13
• CONTROL SWITCH BLOCK (PS13300) (FUNCTION
KEY)
SCHEMATIC DIAGRAM ···························· 4-15
• MOTOR UNIT (LENS BARRIER)
SCHEMATIC DIAGRAMS ·························· 4-15
Schematic diagram of the CD-563, VF-166, MD-114,
MD-120 and VC-395 board are not shown.
Pages from 4-17 to 4-60 are not shown.
4-2.
PRINTED WIRING BOARDS
• AV-094 (AV MULTI CONN., SIRCS)
PRINTED WIRING BOARD ······················· 4-63
• CK-148 (FUNCTION KEY, RELAY)
PRINTED WIRING BOARD ······················· 4-63
• FP-125 FLEXIBLE BOARD (RELAY)
PRINTED WIRING BOARD ······················· 4-65
• FP-132 FLEXIBLE BOARD (EJECT)
PRINTED WIRING BOARD ······················· 4-67
• FP-133 FLEXIBLE BOARD (BATTERY RELAY)
PRINTED WIRING BOARD ······················· 4-67
• FP-135 FLEXIBLE BOARD (USB CONNECTOR)
PRINTED WIRING BOARD ······················· 4-68
• FP-136 FLEXIBLE BOARD (RELAY)
PRINTED WIRING BOARD ······················· 4-68
• FP-128 FLEXIBLE BOARD (RELAY)
PRINTED WIRING BOARD ······················· 4-69
• FP-234 FLEXIBLE BOARD (PANEL REVERSE)
PRINTED WIRING BOARD ······················· 4-69
• FP-211 FLEXIBLE (DEW SENSOR RELAY)
PRINTED WIRING BOARD ······················· 4-70
• FP-228 FLEXIBLE (DEW)
PRINTED WIRING BOARD ······················· 4-70
• PD-251 (LCD DRIVER)
PRINTED WIRING BOARD ······················· 4-71
• SW-442 (FUNCTION KEY)
PRINTED WIRING BOARD ······················· 4-71
Printed wiring board of the CD-563, VF-166, MD-114,
MD-120 and VC-395 board are not shown.
Pages from 4-73 to 4-90 are not shown.
4-3.
WAVEFORMS ······························································ 4-91
Waveforms of the CD-563, MD-114, MD-120, VF-166
and VC-395 board are not shown.
Page 4-92 is not shown.
4-4.
MOUNTED PARTS LOCATION ································· 4-93
Mounted parts location of the CD-563, VF-166, MD-
114, MD-120 and VC-395 board are not shown.
Pages from 4-94 to 4-97 are not shown.
Ver 1.1  2005. 05
Page of 59
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Here you can read online and download Sony DCR-DVD103 / DCR-DVD602 / DCR-DVD602E / DCR-DVD653 / DCR-DVD653E / DCR-DVD92 / DCR-DVD92E (serv.man2) Service Manual in PDF. DCR-DVD103 / DCR-DVD602 / DCR-DVD602E / DCR-DVD653 / DCR-DVD653E / DCR-DVD92 / DCR-DVD92E (serv.man2) service manual will guide through the process and help you recover, restore, fix, disassemble and repair Sony DCR-DVD103 / DCR-DVD602 / DCR-DVD602E / DCR-DVD653 / DCR-DVD653E / DCR-DVD92 / DCR-DVD92E (serv.man2) Movie. Information contained in service manuals typically includes schematics / circuit diagrams, wiring diagrams, block diagrams, printed wiring boards, exploded views, parts list, disassembly / assembly, pcb.