CCD-TRV138 - Sony Movie Service Manual (repair manual)

M2100/M2101 MECHANISM

CCD-TRV138

Brazilian Model

• For ADJUSTMENTS (SECTION 6), refer to SERVICE MANUAL, ADJ (9-

890-050

-51).

• For MECHANISM ADJUSTMENTS, refer to the “8mm Video MECHANICAL ADJUSTMENT MANUAL 

IX

 M2000 MECHANISM  ” (9-929-861-11).

• Reference No. search on printed wiring boards is available.

• Table for differences of function of each model.
• TO TAKE OUT A CASSETTE WHEN NOT EJECT (FORCE EJECT)
• HELP: Sheet attachment positions and procedures of processing the flexible boards/harnesses are shown.

NTSC MODEL: CCD-TRV138

2004K0500-1

  ©2004.11

— 2 —

CCD-TRV138

SERIES

2 rotary heads, Helical scanning FM system

Rotary heads, FM system 

Combined power zoom lens
Filter diameter: 37 mm (1 1/2 in.)
20 

× (Optical), 990 × (Digital)

F=1.6 - 2.4

2.5 - 50 mm (1/8 - 2 in.)
When converted to a 35 mm still camera
42 - 840 mm (1 11/16 - 33 1/8 in.)

Auto

1 lx (lux) (F 1.6)
0 lx (lux) (in the NightShot plus mode)*
* Objects unable to be seen due to the dark can be 

shot with infrared lighting.

CCD-TRV138:

8 mm video format cassette

Approx. 5 min

Electric viewfinder (monochrome)

AV MINIJACK
Video signal: 1 Vp-p, 75 

Ω (ohms), 

unbalanced, sync negative
Audio signal: 327 mV (at output impe dance 
more than 47 k

Ω (kilohms)), Output 

impedance with less than 2.2 k

Ω (kilohms)

Monaural minijack (ø 3.5 mm)

NTSC color, EIA standards

CCD-TRV138:

SP: Approx. 14.35 mm/s 
LP: Approx. 7.19 mm/s 

CCD-TRV138:

SP: 2 h
LP: 4 h

CCD-TRV138:

3.0 mm (1/6 type) CCD (Charge Coupled 
Device)
Gross: Approx. 320 000 pixels
Effective: Approx. 200 000 pixels

6.2 cm (2.5 type)

123 200 (560 

× 220)

DC 7.2 V (battery pack)
DC 8.4 V (AC Adaptor)

During camera recording using the viewfinder
1.8 W
During camera recording using the LCD
2.7 W

0

°C to 40°C (32°F to 104°F)

-20

°C to + 60°C (-4°F to + 140°F)

85 

× 98 × 151 mm (3 3/8 × 3 7/8 × 6 in.) (w/h/

d)

780 g (1 lb 11 oz) main unit only
890 g (1 lb 15 oz) including the 
NP-FM30 rechargeable battery pack, Hi8/
Digital8 cassette, lens cap, and shoulder strap

AC Adaptor (1)
Power cord (1)
Lens cap (1)
Shoulder strap (1)
Wireless Remote Commander (1)

A/V connecting cable (1)
Rechargeable battery pack NP-FM30 (1)
Camera Operations Guide (1)
See page 5-22.

AC 100 - 240 V, 50/60 Hz

0.35 - 0.18 A

18 W

DC 8.4 V, 1.5 A

0

°C to 40°C (32°F to 104°F)

-20

°C to + 60°C (-4°F to + 140°F)

56 

× 31 × 100 mm (2 1/4 × 1 1/4 × 4 in.) (w/h/

d) excluding the projecting parts

190 g (6.7 oz) excluding the mains lead

DC 8.4 V

DC 7.2 V

5.0 Wh (700 mAh)

38.2 

× 20.5 × 55.6 mm 

(1 9/16 

× 13/16 × 2 1/4 in.) (w/h/d)

65 g (2.3 oz)

0

°C to 40°C (32°F to 104°F)

Lithium ion

Design and specifications are subject to change 
without notice.

— 3 —

CCD-TRV138

0

0

0

1.

Check the area of your repair for unsoldered or poorly-soldered
connections.  Check the entire board surface for solder splashes
and bridges.

2.

Check the interboard wiring to ensure that no wires are
"pinched" or contact high-wattage resistors.

3.

Look for unauthorized replacement parts, particularly
transistors, that were installed during a previous repair.  Point
them out to the customer and recommend their replacement.

4.

Look for parts which, through functioning, show obvious signs
of deterioration.  Point them out to the customer and
recommend their replacement.

5.

Check the B+ voltage to see it is at the values specified.

6.

Flexible Circuit Board Repairing

• Keep the temperature of the soldering iron around 270˚C

during repairing.

• Do not touch the soldering iron on the same conductor of the

circuit board (within 3 times).

• Be careful not to apply force on the conductor when soldering

or unsoldering.

Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)

Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40

°C higher than

ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350

°C.

Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!

• Strong viscosity

Unleaded solder is more viscous (sticky, less prone to flow) than
ordinary solder so use caution not to let solder bridges occur such
as on IC pins, etc.

• Usable with ordinary solder

It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.

After correcting the original service problem, perform the following

safety checks before releasing the set to the customer.

Model CCD-TRV138 

Destination 

US, CND, E, 

AR, BR 

Remote commander ✕

Color system NTSC 

Mechanism deck M2100 

SteadyShot ✕

CAUTION

Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type.

— 4 —

CCD-TRV138

1-1.

Note for Repair ································································ 1-1

1-2.

Power Supply During Repairs ········································· 1-1

1-3.

To Take Out a Cassette when not Eject (Force Eject) ····· 1-2

1-4.

Self-diagnosis Function ··················································· 1-3

1-4-1. Self-diagnosis Function ··················································· 1-3
1-4-2. Self-diagnosis Display ····················································· 1-3
1-4-3. Service Mode Display ····················································· 1-3
1-4-4. Self-diagnosis Code Table ··············································· 1-4

2-1.

Flow Chart ······································································· 2-1

2-2.

Mechanism Deck Service Position ·································· 2-3

2-3.

LCD Service Position ······················································ 2-5

2-4.

Circuit Boards Location ·················································· 2-6

2-5.

Flexible Boards Location ················································ 2-6

3-1.

Overall Block Diagram (1/5) ··········································· 3-1

3-2.

Overall Block Diagram (2/5) ··········································· 3-3

3-3.

Overall Block Diagram (3/5) ··········································· 3-5

3-4.

Overall Block Diagram (4/5) ··········································· 3-7

3-5.

Overall Block Diagram (5/5) ··········································· 3-9

3-6.

Power Block Diagram (1/2) ··········································· 3-11

3-7.

Power Block Diagram (2/2) ··········································· 3-13

4-1.

Frame Schematic Diagram ·············································· 4-1

4-2.

Schematic Diagrams ························································ 4-5
CD-465 (CCD IMAGER) ················································ 4-7
VC-341 (1/10)
(A/D CONVERTER, TIMING GENERATOR) ·············· 4-9
VC-341 (2/10)
(CAMERA/VTR PROCESS, LENS CONTROL) ········ 4-11
VC-341 (3/10) (LENS DRIVE) ···································· 4-13
VC-341 (4/10) (REC/PB AMP) ···································· 4-15
VC-341 (5/10) (SERVO) ··············································· 4-17
VC-341 (6/10) (CAMERA/MECHA CONTROL) ······· 4-19
VC-341 (7/10) (HI CONTROL) ···································· 4-21
VC-341 (8/10) (AUDIO, VIDEO) ································· 4-23
VC-341 (9/10) (DC CONTROL) ·································· 4-25
VC-341 (10/10) (STEADYSHOT, CONNECTOR) ······ 4-27
PD-204 (LCD DRIVER, BACKLIGHT DRIVE) ········· 4-29
SI-039 (STEADYSHOT, JACK) ··································· 4-31
FP-792 FLEXIBLE ······················································· 4-31
FP-228, FP-299, FP-300, FP-301, FP-302, FP-802
FLEXIBLE ···································································· 4-33
CONTROL KEY BLOCK
(SS-5100, PR-5100, SB-9000) ······································ 4-34
CONTROL KEY BLOCK (CF-5100) ··························· 4-35

4-3.

Printed Wiring Boards ··················································· 4-39
CD-465 ·········································································· 4-41
VC-341 ·········································································· 4-43
PD-204 ··········································································· 4-47
SI-039, FP-792 FLEXIBLE ·········································· 4-49
FP-228, FP-299, FP-300, FP-301, FP-302, FP-802
FLEXIBLE ···································································· 4-51

4-4.

Waveforms ····································································· 4-53

4-5.

Mounted Parts Location ················································ 4-59

Section

Title

Page

Section

Title

Page

5-1.

Exploded Views ···························································· 5-2

5-1-1. Overall Assembly ·························································· 5-2
5-1-2. Front Panel Block ························································· 5-3
5-1-3. Lens Block ···································································· 5-4
5-1-4. LCD Block ···································································· 5-5
5-1-5. Cabinet R Block ···························································· 5-6
5-1-6. EVF Block ···································································· 5-7
5-1-7. Battery Panel Block ······················································ 5-8
5-1-8. MD Frame Block ·························································· 5-9
5-1-9. Cassette Compartment Assembly, Drum Assembly ··· 5-10
5-1-10. LS Chassis Block Assembly ······································· 5-11
5-1-11. Mechanical Chassis Block Assembly-1 ······················ 5-12
5-1-12. Mechanical Chassis Block Assembly-2 ······················ 5-13
5-2.

Electrical Parts List ····················································· 5-14