CCD-TR501E, CCD-TR502E, CCD-TR503E, CCD-TR506, CCD-TR506E, CCD-TR506PK, CCD-TR507, CCD-TR620E, CCD-TR720E, CCD-TR740E, CCD-TR86, CCD-TR916, CCD-TR96 - Sony Movie Service Manual (repair manual)

US Model

CCD-TR86/TR96/TR916(NTSC)

Canadian Model

CCD-TR86/TR96(NTSC)

AEP Model

UK Model

CCD-TR501E/TR502E/TR620E(PAL)

E Model

CCD-TR506/TR507(NTSC)

CCD-TR501E/TR502E/TR503E/

TR506E/TR720E/TR740E(PAL)

Australian Model

CCD-TR501E/TR503E(PAL)

Hong Kong Model

CCD-TR503E/TR720E(PAL)

Tourist Model

CCD-TR501E(PAL)

MICROFILM

B MECHANISM

Photo : CCD-TR506E

— Continued on next page —

• CCD-TR506PK is model that carring bag are added

in CCD-TR506.

• CCD-TR506PK is different from CCD-TR506 only

in the accessory and packing materials.

— 2 —

Signal

Destination

Viewfinder

Digital zoom

Wide mode

Steady shot

Audio

Video Light

IR

IR Reciver

NTSC

US/CND

COLOR

O (30

×

)

O

×

MONO

O

O

×

NTSC

US/CND

COLOR

O (30

×

)

O

O

MONO

O

O

×

NTSC

E

COLOR

O (180

×

)

O

×

STEREO

×
×
×

NTSC

E

COLOR

O (180

×

)

O

×

STEREO

×

O

O

NTSC

US

COLOR

O (30

×

)

O

O

MONO

O

O

×

PAL

AEP/UK/E/AUS/JE

B/W

×
×
×

MONO

×
×
×

PAL

AEP/UK/E

B/W

O (180

×

)

O

×

MONO

×
×
×

PAL

E/AUS/HK

COLOR

×
×
×

MONO

×
×
×

PAL

E

COLOR

O (180

×

)

O

×

STEREO

×
×
×

PAL

AEP/UK

B/W

O (30

×

)

O

O

MONO

×
×
×

PAL

E/HK

COLOR

O (180

×

)

O

O

STEREO

×
×
×

PAL

E

COLOR

O (180

×

)

O

O

STEREO

×

O

O

Abbreviation
CND :

Canadian model

AUS :

Australian model

HK :

Hong Kong model

JE :

Tourist model

IR :

Infrared communication

B/W :

Black and white

Video signal

Viewfinder
Electronic viewfinder

Lens
Combined power zoom lens, F1.4-2.4
Filter diameter 37mm (1 1/2inches)

Forcal distance
f=4.1-61.5mm (3/16-2 1/2inches)

Minimum illumination

Illumination range

Audio output
327mV, (at load impedance 47 kilohm),
impedance less than 2.2 kilohm

Average power consumption

Mass (Approx.)

Application

When converted to 35mm
still camera
39-585mm (1 9/16-23 1/8inches)

0.6 lux at F1.4

0.6 to 100,000 lux

3.4W

When converted to 35mm still
camera
47-705mm (1 7/8-27 7/8inches)

2 lux at F1.4

2 to 100,000 lux

3.5W

Phone jack
(2: stereo L and R)

15 

×

 (Optical),

30 

×

 (Digital)

When converted to 35mm
still camera
47-705mm (1 7/8-27 7/8inches)

2 lux at F1.4

2 to 100,000 lux

Monaural,Phone jack

3.5W

Sony battery pack NP-33(supplied),
NP-60D,NP-C65,NP-68,NP-78,
NP-80/80D,NP-98/98D

1 id 11 oz (780g)
Excluding the batter pack,
lithium battery, cassette and shoulder strap
2 id 3 oz (1kg)
Including the battery pack
NP-33,lithium battery
CR2025,cassette P6-120 and
shoulder strap

Colour

NTSC color,EIR standards

15 

× 

(Optical), 30 

× 

(Digital)

NTSC MODEL

Monaural,Phone jack

When converted to 35mm
still camera 39-585mm
(1 9/16-23 1/8inches)

0.4 lux at F1.4

0.4 to 100,000 lux

3.4W

• Table for difference of functions

Video signal

Viewfinder
Electronic viewfinder

Lens
Combined power zoom lens, F1.4-2.4
Filter diameter 37mm (1 1/2inches)

Forcal distance
f=4.1-61.5mm (3/16-2 1/2inches)

Minimum illumination

Illumination range

Audio output
327mV, (at load impedance 47 kilohm),
impedance less than 2.2 kilohm

Average power consumption

Mass (Approx.)

Application

15 

×

 (Optical)

15 

×

 (Optical),

180 

×

 (Digital)

15 

×

 (Optical)

15 

×

 (Optical),

180 

×

 (Digital)

Phone jack
(2: stereo  Land R)

3.4W

Colour

15 

×

 (Optical),180 

×

 (Digital)

Phone jack
(2:stereo L and R)

3.7W

1id 11 oz (780g)
Excluding the batter pack,
lithium battery, cassette and
shoulder strap 2 id 3 oz (1kg)
Including the battery pack
NP-33,lithium battery
CR2025,cassette P5-90 and
shoulder strap

PAL MODEL

Black and white

15 

×

 (Optical),

30 

×

 (Digital)

Monaural,
Phone jack

3.5W

Colour

PAL color, CCIR standards

Black and white

When converted to 35mm
still camera
39-585mm(1 9/16-23 1/8inches)

0.4 lux at F1.4

0.4 to 100,000 lux

3.3W

1 id 11 oz (770g)
Excluding the batter pack,
lithium battery, cassette and shoulder strap
2 id 2 oz (990g)
Including the battery pack
NP-33,lithium battery
CR2025,cassette P5-90 and
shoulder strap

Sony battery pack NP-33(supplied),
NP-55H,NP-C65,NP-66,NP-67,NP-77H,
NP-78,NP-98

Monaural,
Phone jack

When converted to 35mm
still camera
47-705mm (1 7/8-27 7/8inches)

0.7 lux at F1.4

0.7 to 100,000 lux

15 

× 

(Optical),

180 

× 

(Digital)

— 3 —

!

!

!

1.

Check the area of your repair for unsoldered or poorly-soldered
connections.  Check the entire board surface for solder splashes
and bridges.

2.

Check the interboard wiring to ensure that no wires are
"pinched" or contact high-wattage resistors.

3.

Look for unauthorized replacement parts, par-ticularly
transistors, that were installed during a previous repair.  Point
them out to the customer and recommend their replacement.

4.

Look for parts which, through functioning, show obvious signs
of deterioration.  Point them out to the customer and
recommend their replace-ment.

5.

Check the B+ voltage to see it is at the values specified.

6.

Flexible Circuit Board Repairing

• Keep the temperature of the soldering iron around 270˚C

during repairing.

• Do not touch the soldering iron on the same conductor of the

circuit board (within 3 times).

• Be careful not to apply force on the conductor when soldering

or unsoldering.

After correcting the original service problem, perform the following

safety checks before releasing the set to the customer.

— 4 —

····································································· 7

Getting started
Charging and installing the battery pack ··································· 1-1
Inserting a cassette ····································································· 1-1
Basic operations
Camera recording ······································································ 1-2
Hints for better shooting ···························································· 1-3
Checking the recorded picture ··················································· 1-3
Connections for playback ·························································· 1-3
Playing back a tape ···································································· 1-4
Advanced operations
Using alternative power sources ················································ 1-5
Changing the mode settings ······················································ 1-5
Recording with the date or time ················································ 1-6
Selecting the START/STOP mode ············································· 1-6
Fade-in and fade-out ·································································· 1-7
enjoy picture effect ···································································· 1-7
Using the wide mode function ··················································· 1-8
Using the PROGRAM AE function ·········································· 1-9
Shooting with backlighting ······················································· 1-9
Releasing the STEADY SHOT function ··································· 1-9
Superimposing a title ······························································· 1-10
Making your own titles ···························································· 1-10
Editing onto another tape ························································· 1-11
Additional information
Changing the lithium battery in the camcorder ······················· 1-11
Resetting the date and time ······················································ 1-11
Playback modes ······································································· 1-12
Tips for using the battery pack ················································ 1-12
Maintenance information and precautions ······························ 1-13
Using your camcorder abroad ················································· 1-14
Trouble check ·········································································· 1-15
Identifying the parts ································································· 1-16
Warning indicators ··································································· 1-18

2-1.

REMOVAL OF MA-295 BOARD,
F PANEL ASSEMBLY and MICROPHONE ·················· 2-1

2-2.

REMOVAL OF CABINET ASSEMBLY ························ 2-1

2-3.

REMOVAL OF CASSETTE LID ASSEMBLY, LS LID,
JK-153 and SE-60 BOARD ············································ 2-2

2-4.

REMOVAL OF DD-94 BOARD ····································· 2-2

2-5.

REMOVAL OF ZOOM LENS,
CD-163 and IR-28 BOARD ············································ 2-3

2-6.

REMOVAL OF VC-188 BOARD ··································· 2-3

2-7.

REMOVAL OF CF-44 BOARD ······································ 2-4

2-8.

REMOVAL OF EVF BLOCK ASSEMBLY ··················· 2-4

2-9.

REMOVAL OF EVF CABINET and
VF-102 BOARD (EVF B/W SECTION) ························ 2-5

2-10. REMOVAL OF EVF CABINET, VF-109, LB-49 and

VF-110 BOARD (EVF COLOR SECTION) ·················· 2-5

2-11. INTERNAL VIEWS ························································ 2-6
2-12. CIRCUIT BOARDS LOCATION ··································· 2-7

3-1.

OVERALL BLOCK DIAGRAM ···································· 3-1

3-2.

CAMERA BLOCK DIAGRAM ····································· 3-4

3-3.

VIDEO/AUDIO BLOCK DIAGRAM ···························· 3-7

3-4.

SYSTEM CONTROL BLOCK DIAGRAM ··················· 3-9

3-5.

MODE CONTROL BLOCK DIAGRAM ····················· 3-11

3-6.

EVF BLOCK DIAGRAM ············································· 3-13

3-7.

SERVO BLOCK DIAGRAM ········································ 3-15

3-8.

POWER BLOCK DIAGRAM ······································ 3-18

4-1.

FRAME SCHEMATIC DIAGRAM ······························· 4-1

4-2.

PRINTED WIRING BOARDS AND
SCHEMATIC DIAGRAMS ············································ 4-4

• VC-188 (MAIN) PRINTED WIRING BOARD ········ 4-5
• VC-188 (CAMERA 1) SCHEMATIC DIAGRAM ·· 4-13
• VC-188 (CAMERA 2) SCHEMATIC DIAGRAM ·· 4-17
• VC-188 (VIDEO) SCHEMATIC DIAGRAM ········· 4-21
• VC-188 (MODE CONTROL),

FP-249 (MODE SENSOR)

PRINTED WIRING BOARD AND
 SCHEMATIC DIAGRAM ·························· 4-25

• VC-188 (IN/OUT) SCHEMATIC DIAGRAM ········ 4-29
• VC-188 (LD) SCHEMATIC DIAGRAM ················ 4-33
• VC-188 (PJ) SCHEMATIC DIAGRAM ·················· 4-35
• VC-188 (AUDIO) SCHEMATIC DIAGRAM ········· 4-37
• CD-163 (CCD IMAGER)

PRINTED WIRING BOARD AND
SCHEMATIC DIAGRAM ··························· 4-40

• JK-153 (JACK) PRINTED WIRING BOARD AND

SCHEMATIC DIAGRAM ··························· 4-43

• MA-295 (AUDIO) PRINTED WIRING BOARD ··· 4-46
• MA-295 (AUDIO) SCHEMATIC DIAGRAM ········ 4-49
• IR-28 (INFRARED COMMUNICATION)

PRINTED WIRING BOARD AND
SCHEMATIC DIAGRAM ··························· 4-52

• MF-7800 (FOCUS) SCHEMATIC DIAGRAM ······· 4-55
• CF-44 (SYSTEM CONTROL)

PRINTED WIRING BOARD ······················ 4-58

• CF-44 (SYSTEM CONTROL)

SCHEMATIC DIAGRAM ··························· 4-61

• VF-110 (RGB DECODER), VF-109 (H AFC),

LB-49 (BACK LIGHT)

PRINTED WIRING BOARDS ··················· 4-64

• VF-110 (RGB DECODER)

SCHEMATIC DIAGRAMS ························ 4-67

• VF-109 (H AFC), LB-49 (BACK LIGHT)

SCHEMATIC DIAGRAMS ························ 4-70

• VF-102 (EVF) PRINTED WIRING BOARD AND

SCHEMATIC DIAGRAM ··························· 4-73

• DD-94 (POWER) SCHEMATIC DIAGRAM ·········· 4-76
• DD-94 (POWER) PRINTED WIRING BOARD ····· 4-81
• SE-60 (STEADY SHOT)

PRINTED WIRING BOARD ······················ 4-83

• SE-60 (STEADY SHOT)

SCHEMATIC DIAGRAM ··························· 4-85

5-1.

EXPLODED VIEWS ······················································ 5-1

5-1-1. OVERALL SECTION ····················································· 5-1
5-1-2. CABINET (L), F PANEL SECTION ······························ 5-2
5-1-3. CABINET (R) SECTION ··············································· 5-3
5-1-4. MAIN SECTION ···························································· 5-4
5-1-5. EVF SECTION (COLOR EVF MODEL) ······················· 5-5
5-1-6. EVF SECTION (B/W EVF MODEL) ····························· 5-6
5-1-7. ZOOM LENS BLOCK SECTION (LSV-510A) ············· 5-7
5-1-8. CASSETTE COMPARTMENT BLOCK SECTION ······ 5-8
5-1-9. LS CHASSIS BLOCK SECTION ·································· 5-9
5-1-10. MECHANISM CHASSIS BLOCK SECTION ·········· 5-10
5-2.

ELECTRICAL PARTS LIST ······································· 5-15

6-1.

CAMERA SECTION ADJUSTMENT ··························· 6-1

1-1.

PREPARATIONS BEFORE ADJUSTMENT ················· 6-1

1-1-1. List of service tools ························································· 6-1
1-1-2. Precautions ······································································ 6-2