DVP-S336, DVP-S345, DVP-S360, DVP-S365, DVP-S560D, DVP-S570D, DVP-S745D - Sony DVD Service Manual (repair manual)

dvp-s336, dvp-s345, dvp-s360, dvp-s365, dvp-s560d, dvp-s570d, dvp-s745d service manual
Model
DVP-S336 DVP-S345 DVP-S360 DVP-S365 DVP-S560D DVP-S570D DVP-S745D
Pages
114
Size
24.74 MB
Type
PDF
Document
Service Manual
Brand
Device
DVD
File
dvp-s336-dvp-s345-dvp-s360-dvp-s365-dvp-s560d-dvp-.pdf
Date

Read Sony DVP-S336 / DVP-S345 / DVP-S360 / DVP-S365 / DVP-S560D / DVP-S570D / DVP-S745D Service Manual online

SERVICE MANUAL
US Model
Canadian Model
DVP-S360/S560D/S570D
E Model
DVP-S360/S560D
Chinese Model
Hong Kong Model
Singapore Model
DVP-S345/S745D
Korea Model
DVP-S336/S745D
PX Model
DVP-S365
CD/DVD PLAYER
DVP-S336/S345/S360/S365/
S560D/S570D/S745D
RMT-D115E/D116A/D117A/D120A/D120E
SPECIFICATIONS
Photo:  DVP-S360
CD/DVD player
Laser
Semiconductor laser
Signal format system
NTSC (S360/S365/S560D/S570D)
NTSC/PAL (S336/S345/S745D)
Audio characteristics
Fr equency response
DVD (PCM 96 kHz): 2 Hz to 44 kHz
(
±
1 dB)*
DVD (PCM 48 kHz): 2 Hz to 22 kHz
(
±
0.5 dB)
CD: 2 Hz to 20 kHz (
±
0.5 dB)
Signal-to-noise ratio
More than 115 dB (AUDIO OUT connectors
only) (S570D/S745D)
More than 110 dB (AUDIO OUT connectors
only) (EXCEPT S570D/S745D)
Harmonic distortion
Less than 0.0025 % (S570D/S745D)
Less than 0.003 % (EXCEPT S570D/S745D)
Dynamic range
More than 100 dB (DVD)
More than 98 dB (CD) (S570D/S745D)
More than 97 dB (CD) (EXCEPT S570D/S745D)
Wow and flutter
Less than detected value
(
±
0.001 % W PEAK)
Outputs
AUDIO OUT
(1, 2)
DIGITAL OUT
 (OPTICAL)
DIGITAL OUT
(COAXIAL)
VIDEO OUT
(1, 2)
S VIDEO OUT
(1, 2)
5.1CH
OUTPUT
(S560D/S570D/
S745D)
COMPONENT
VIDEO OUT
(Y, P
B
/B-Y,
P
(S360/S365/
S560D/S570D)
R
/R-Y)
PHONES
(S560D/S570D/
S745D)
General
Power requirements
120 
CND/S570D)
220 to 240 V AC, 50/60Hz (S336/S345: HK, 
SP)
110 to 240 V AC, 50/60Hz (S345: CH/
S360: E/S365/S560D: E)
V AC, 60 Hz (S360: US, CND/S560: US, 
Power consumption
13 W (S336/S345/S360)
14 W (S365)
16 W (S560D/S570D/S745D)
Dimensions (approx.)
430 
×
 69 
×
 252 mm (17 
×
 2 
3
/
4
 
×
 10 in.) 
(w/h/d) 
(S336/S345/S360/S365)
incl. projecting parts
430 
×
 69 
×
 260 mm (17 
×
 2 
3
/
4
 
×
 10 
1
/
4
 in.)
(w/h/d) incl. projecting parts (S560D)
430 
×
 74 
×
 260 mm (17 
×
 3  
×
 10 
1
/
4
 in.)
(w/h/d) incl. projecting parts (S570D/S745D)
Mass (approx.)
2.8 kg (6 lb 6 oz) (S336/S345/S360/S365)
2.9 kg (6 lb 3 oz) (S560D)
3.1 kg (6 lb 13 oz) (S570D/S745D)
Operating temperature
• Audio/video connecting cord (1)
• S video cord (1) (S560D/S570D/S745D)
• Remote commander (remote) (1)
• Size AA (R6) batteries
• Plug adaptor (1) (S360: E/S345: HK/S365/S560D: E/
    S745D: HK)
*
The signals from AUDIO OUT connectors are measured. When you 
play PCM sound tracks with a 96 kHz sampling frequency, the
output signals from the DIGITAL OUT (OPTICAL, COAXIAL) are
converted to 48 kHz (sampling frequency).
(S336/S345/S360/S365)
Design and specifications are subject to change without notice.
˚C to 35 ˚C (41 ˚F to 95 ˚F)
Operating humidity
25 % to 80 %
Supplied accessories
Jack
type
Phono
jacks
Optical
output
connector
Phono
jack
Phono
jacks
4-pin
mini DIN
Phono
jack
Phono
jacks
Phone
jack
Output
level
2 Vrms
(at 50 kilohms)
–18 dBm
0.5 Vp-p
1.0 Vp-p
Y: 1.0 Vp-p
C: 
(PAL)
0.286 Vp-p
(NTSC)
0.3 Vp-p 
2 Vrms
(at 50 kilohms)
Y: 1.0 Vp-p
P
B
/B-Y,
P
R
/R-Y:
  0.7 Vp-p
12 mW
Load impedance
Jack
type
Output
level
Load impedance
Over 10 kilohms
Wave length: 660 nm
75 ohms terminated
75 ohms,
sync negative
75 ohms,
sync negative
75 ohms terminated
Over 10 kilohms
75 ohms,
sync negative
75 ohms
32 ohms
COMPONENT
VIDEO OUT
(Y, C
B
/B-Y,
C
(S336/S345/
S745D)
R
/R-Y)
AUDIO OUT
(WOOFER)
(S336/S345)
Phono
jacks
Phono
jack
Y: 1.0 Vp-p
C
B
/B-Y,
C
R
/R-Y:
  0.7 Vp-p
2 Vrms
(at 50 kilohms)
75 ohms,
sync negative
75 ohms
Over 10 kilohms
– 2 –
WARNING!!
WHEN  SERVICING,  DO  NOT  APPROACH  THE  LASER
EXIT  WITH  THE  EYE  TOO  CLOSELY.  IN  CASE  IT  IS
NECESSARY  TO  CONFIRM  LASER  BEAM  EMISSION,
BE  SURE  TO  OBSERVE  FROM  A  DISTANCE  OF
MORE   THAN   25  cm  FROM  THE  SURFACE  OF  THE
OBJECTIVE  LENS  ON  THE  OPTICAL  PICK-UP  BLOCK.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous ra-
diation exposure.
ATTENTION  AU  COMPOSANT  AYANT  RAPPORT
À  LA  SÉCURITÉ!
LES  COMPOSANTS  IDENTIFIÉS  PAR  UNE  MARQUE  
0
SUR  LES  DIAGRAMMES  SCHÉMATIQUES  ET  LA  LISTE
DES  PIÈCES  SONT  CRITIQUES  POUR  LA  SÉCURITÉ
DE  FONCTIONNEMENT.  NE  REMPLACER  CES  COM-
POSANTS  QUE  PAR  DES  PIÈCES  SONY  DONT  LES
NUMÉROS  SONT  DONNÉS  DANS  CE  MANUEL  OU
DANS  LES  SUPPLÉMENTS  PUBLIÉS  PAR  SONY.
SAFETY-RELATED  COMPONENT  WARNING!!
COMPONENTS  IDENTIFIED  BY  MARK  
0
  OR  DOTTED
LINE  WITH  MARK  
0
  ON  THE  SCHEMATIC  DIAGRAMS
AND  IN  THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE
OPERATION.  REPLACE  THESE  COMPONENTS  WITH
SONY  PARTS  WHOSE  PART  NUMBERS  APPEAR  AS
SHOWN  IN  THIS  MANUAL  OR  IN  SUPPLEMENTS  PUB-
LISHED  BY  SONY.
CAUTION:
The use of optical instrument with this product will increase eye
hazard.
Fig. A.
Using an AC voltmeter to check AC leakage.
1.5 k
0.15 
µ
F
AC
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground
and from all exposed metal parts to any exposed metal part having
a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A.  Follow the manufacturers' instructions to use these
instruments.
2. A battery-operated AC milliammeter.  The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter.  The “limit” indica-
tion is 0.75V, so analog meters must have an accurate low-
voltage scale.  The Simpson 250 and Sanwa SH-63Trd are ex-
amples of a passive VOM that is suitable.  Nearly all battery
operated digital multimeters that have a 2V AC range are suit-
able.  (See Fig. A)
1. Check the area of your repair for unsoldered or poorly-sol-
dered connections.  Check the entire board surface for solder
splashes and bridges.
2. Check the interboard wiring to ensure that no wires are
“pinched” or contact high-wattage resistors.
3. Look for unauthorized replacement parts, particularly transis-
tors, that were installed during a previous repair.  Point them
out to the customer and recommend their replacement.
4. Look for parts which, though functioning, show obvious signs
of deterioration.  Point them out to the customer and recom-
mend their replacement.
5. Check the line cord for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
6. Check the B+ voltage to see it is at the values specified.
7. Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:
– 3 –
TABLE  OF  CONTENTS
Section
Title
Page
Section
Title
Page
Service Note ............................................................................ 4
1.
GENERAL
Getting Started .............................................................. 1-1
Playing Discs ................................................................. 1-4
Using Various Functions with the Control Menu ........... 1-6
Settings and Adjustments ............................................. 1-10
2.
DISASSEMBLY
2-1.
Case Removal ............................................................... 2-1
2-2.
Rear Panel Removal ..................................................... 2-1
2-3.
Tray Cover Removal ...................................................... 2-1
2-4.
Front Panel Removal ..................................................... 2-1
2-5.
Power Block Removal ................................................... 2-2
2-6.
Mechanism Deck Removal ............................................ 2-2
2-7.
Tray Removal ................................................................. 2-2
2-8.
Optical Pick-up Removal ............................................... 2-2
2-9.
Belt, MB-86 Board, Loading Motor (M001),
MS-48 Board Removal .................................................. 2-3
2-10. AI-17 Board Removal .................................................... 2-3
2-11. Internal Views ................................................................ 2-4
2-12. Circuit Boards Location ................................................. 2-5
3.
BLOCK DIAGRAMS
3-1.
Overall Block Diagram .................................................. 3-1
3-2.
RF/Servo Block Diagram .............................................. 3-3
3-3.
Signal Processor Block Diagram .................................. 3-5
3-4.
System Control Block Diagram ..................................... 3-7
3-5.
Audio Block Diagram ..................................................... 3-9
3-6.
Video Block Diagram ..................................................... 3-11
3-7.
Interface Control Block Diagram ................................... 3-13
3-8.
Power Block Diagram .................................................... 3-15
4.
PRINTED WIRING BOARDS AND SCHEMATIC
DIAGRAMS
4-1.
Frame Schematic Diagrams .......................................... 4-3
4-2.
Printed Wiring Boards and Schematic Diagrams ......... 4-5
MS-48 Printed Wiring Board and
Schematic Diagram ....................................................... 4-5
MB-86 Printed Wiring Board ......................................... 4-7
MB-86 (RF AMP, SERVO) Schematic Diagram ............ 4-11
MB-86 (ARP) Schematic Diagram ................................ 4-13
MB-86 (AV DECODER) Schematic Diagram ................ 4-15
MB-86 (SDRAM) Schematic Diagram .......................... 4-17
MB-86 (VGA) Schematic Diagram ................................ 4-19
MB-86 (DRIVE) Schematic Diagram ............................ 4-21
MB-86 (SERVO DSP) Schematic Diagram ................... 4-23
MB-86 (SYSTEM CONTROL)
Schematic Diagram ....................................................... 4-25
MB-86 (MEMORY, CLOCK GENERATOR)
Schematic Diagram ....................................................... 4-27
MB-86 (FGA) Schematic Diagram ................................ 4-29
MB-86 (AUDIO DSP) Schematic Diagram .................... 4-31
AI-17 Printed Wiring Board ........................................... 4-33
AI-17 (VIDEO BUFFER) Schematic Diagram ............... 4-35
AI-17 (D/A CONVERTER, DSP) Schematic Diagram .. 4-37
AI-17 (AMP, LPF) Schematic Diagram .......................... 4-39
AI-17 (D/A CONVERTER) Schematic Diagram ............ 4-41
AI-17 (MODE CONTROL, POWER SUPPLY)
Schematic Diagram ....................................................... 4-43
AI-17 (IF CON) Schematic Diagram ............................. 4-45
HP-127 Printed Wiring Board ........................................ 4-48
HP-127 Schematic Diagram ......................................... 4-49
HS16S9E Printed Wiring Board .................................... 4-51
HS16S9E Schematic Diagram ...................................... 4-53
HS16S9F Printed Wiring Board .................................... 4-55
HS16S9F Schematic Diagram ...................................... 4-57
HS16S9U Printed Wiring Board .................................... 4-59
HS16S9U Schematic Diagram ...................................... 4-61
SRV940JUC Printed Wiring Board ............................... 4-63
SRV940JUC Schematic Diagram ................................. 4-65
5.
IC PIN FUNCTION DESCRIPTION
5-1.
System Control Pin Function
(MB-86 Board IC102) .................................................... 5-1
6.
TEST MODE
6-1.
General Description ...................................................... 6-1
6-2.
Starting Test Mode ........................................................ 6-1
6-3.
Syscon Diagnosis .......................................................... 6-1
6-4.
Drive Auto Adjustment .................................................. 6-5
6-5.
Drive Manual Operation ................................................ 6-7
6-6.
Mecha Aging ................................................................. 6-9
6-7.
Emergency History ........................................................ 6-9
6-8.
Version Information ....................................................... 6-10
6-9.
Video Level Adjustment ................................................ 6-10
6-10. If Con Self Diagnostic Function .................................... 6-11
7.
ELECTRICAL ADJUSTMENT
7-1.
Power Supply Adjustment ............................................. 7-1
1.
Power Supply Check ..................................................... 7-1
2.
+3.3 V Adjustment ......................................................... 7-1
7-2.
Adjustment of Video System ......................................... 7-2
1.
Video Level Adjustment ................................................ 7-2
2.
S-terminal Output Check ............................................... 7-2
3.
Checking Component Video Output B-Y ...................... 7-2
4.
Checking Component Video Output R-Y ...................... 7-2
5.
Checking Component Video Output Y .......................... 7-3
6.
Checking S Video Output S-C ....................................... 7-3
7-3.
Adjustment Related Parts Arrangement ....................... 7-4
8.
REPAIR PARTS LIST
8-1.
Exploded Views ............................................................. 8-1
8-1-1. Case Assembly (S336/S345/S360/S365/S560D) ... 8-1
8-1-2. Case Assembly (S570D/S745D) ............................. 8-3
8-1-3. Chassis Assembly .................................................... 8-4
8-1-4. Mechanism Deck Section ........................................ 8-6
8-2.
Electrical Parts List ....................................................... 8-7
– 4 –
SERVICE NOTE
1.
DISASSEMBLY
• This set can be disassembled in the order shown below.
Set
Case
(Page 2-1)
Power 
Block
(Page 2-2)
AI-17 Board
(Page 2-3)
Mechanism
Deck
(Page 2-2)
Front Panel
(Page 2-1)
Rear Panel
(Page 2-1)
Tray Cover
(Page 2-1)
Optical Pick-up
(Page 2-2)
MB-86 Board
(Page 2-3)
Belt
(Page 2-3)
Loading Motor (M001),
MS-48 Board
(Page 2-3)
Tray
(Page 2-2)
Page of 114
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Here you can read online and download Sony DVP-S336 / DVP-S345 / DVP-S360 / DVP-S365 / DVP-S560D / DVP-S570D / DVP-S745D Service Manual in PDF. DVP-S336 / DVP-S345 / DVP-S360 / DVP-S365 / DVP-S560D / DVP-S570D / DVP-S745D service manual will guide through the process and help you recover, restore, fix, disassemble and repair Sony DVP-S336 / DVP-S345 / DVP-S360 / DVP-S365 / DVP-S560D / DVP-S570D / DVP-S745D DVD. Information contained in service manuals typically includes schematics / circuit diagrams, wiring diagrams, block diagrams, printed wiring boards, exploded views, parts list, disassembly / assembly, pcb.