DVP-NS900V - Sony DVD Service Manual (repair manual)

dvp-ns900v service manual
Model
DVP-NS900V
Pages
127
Size
41.32 MB
Type
PDF
Document
Service Manual
Brand
Device
DVD
File
dvp-ns900v.pdf
Date

Read Sony DVP-NS900V Service Manual online

SERVICE MANUAL
US Model
Canadian Model
AEP Model
UK Model
Russian Model
Mexico Model
Hong Kong Model
Korea Model
SACD/DVD PLAYER
DVP-NS900V
RMT-D139P/D140A/D140E/D140P
SPECIFICATIONS
Photo: Titanium gray type
System
Laser
Semiconductor laser
Signal format system
NTSC/PAL
Audio characteristics
Frequency response 
DVD (PCM 96 kHz): 2 Hz to 44 kHz (–2 dB 
±
 1 dB at 44 kHz)
SACD: 2 Hz to 100 kHz (–3 dB 
±
 1 dB at 50 kHz)
CD: 2 Hz to 20 kHz (
±
0.5 dB)
Signal-to-noise ratio (S/N ratio)
115 dB (DVD VIDEO) (AUDIO OUT L/R 1/2 jacks only)
Harmonic distortion
0.002 %
Dynamic range
DVD VIDEO/SACD: 103 dB
CD: 99 dB
Wow and flutter
Less than detected value (
±
0.001% W PEAK)
Outputs
General
Power requirements
120 V AC, 60 Hz (US, CND, MX)
220 to 240 V AC, 50/60 Hz (AEP, UK, RUS)
220 V AC, 60 Hz (HK, KR)
See page 2 for further information.
Power consumption
25 W (AEP, UK, RUS)
26 W (EXCEPT AEP, UK, RUS)
Dimensions (approx.)
430 
×
 113 
×
 343 mm (w/h/d) incl. projecting parts
Mass (approx.)
5.3 kg
Operating temperature
5
 °
C to 35 
°
C
Operating humidity
25 % to 80 %
Supplied accessories
Specifications and design are subject to change without notice.
Jack name
Jack type
Output level
Load impedance
AUDIO OUT L/R
Phono jack
2 Vrms (at 50 kilohms)
Over 10 kilohms
DIGITAL OUT (OPTICAL)
Optical output jack
–18 dBm
Wave length: 660 nm
DIGITAL OUT (COAXIAL) Phono jack
0.5 Vp-p
75 ohms terminated
5.1CH OUTPUT
Phono jack
2 Vrms (50 kilohms)
Over 10 kilohms
COMPONENT VIDEO 
OUT(Y, P
B
/C
B
, P
R
/C
R
)
Phono jack
Y: 1.0 Vp-p
P
B
/C
B
, P
R
/C
R
: 0.7 Vp-p
75 ohms, sync negative
75 ohms
VIDEO OUT
Phono jack
1.0 Vp-p
75 ohms, sync negative
S VIDEO OUT
4-pin mini DIN
Y: 1.0 Vp-p
C: 0.3 Vp-p (PAL)
0.286 Vp-p (NTSC)
75 ohms, sync negative
75 ohms terminated
PHONES
Phone jack
12mW
32 ohms
Check that you have the following items:
Audio/video cord (pinplug 
×
 3 y pinplug 
×
 3) (1)
S VIDEO cord (1)
Remote commander (remote) RMT-D139P (1) (AEP1, AEP3, UK1, RUS)
Remote commander (remote) RMT-D140A (1) (US, CND, MX)
Remote commander (remote) RMT-D140E (1) (HK, KR)
Remote commander (remote) RMT-D140P (1) (AEP2, UK2)
Size R6 (AA) batteries (2)
Abbreviation
CND
HK
KR
MX
RUS
: Canadian
: Hong Kong
: Korea
: Mexican
: Russian
– 2 –
WARNING!!
WHEN  SERVICING,  DO  NOT  APPROACH  THE  LASER
EXIT  WITH  THE  EYE  TOO  CLOSELY.  IN  CASE  IT  IS
NECESSARY  TO  CONFIRM  LASER  BEAM  EMISSION,
BE  SURE  TO  OBSERVE  FROM  A  DISTANCE  OF
MORE   THAN   25  cm  FROM  THE  SURFACE  OF  THE
OBJECTIVE  LENS  ON  THE  OPTICAL  PICK-UP  BLOCK.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous ra-
diation exposure.
ATTENTION  AU  COMPOSANT  AYANT  RAPPORT
À  LA  SÉCURITÉ!
LES  COMPOSANTS  IDENTIFIÉS  PAR  UNE  MARQUE  
0
SUR  LES  DIAGRAMMES  SCHÉMATIQUES  ET  LA  LISTE
DES  PIÈCES  SONT  CRITIQUES  POUR  LA  SÉCURITÉ
DE  FONCTIONNEMENT.  NE  REMPLACER  CES  COM-
POSANTS  QUE  PAR  DES  PIÈCES  SONY  DONT  LES
NUMÉROS  SONT  DONNÉS  DANS  CE  MANUEL  OU
DANS  LES  SUPPLÉMENTS  PUBLIÉS  PAR  SONY.
SAFETY-RELATED  COMPONENT  WARNING!!
COMPONENTS  IDENTIFIED  BY  MARK  
0
  OR  DOTTED
LINE  WITH  MARK  
0
  ON  THE  SCHEMATIC  DIAGRAMS
AND  IN  THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE
OPERATION.  REPLACE  THESE  COMPONENTS  WITH
SONY  PARTS  WHOSE  PART  NUMBERS  APPEAR  AS
SHOWN  IN  THIS  MANUAL  OR  IN  SUPPLEMENTS  PUB-
LISHED  BY  SONY.
CAUTION:
The use of optical instrument with this product will increase eye
hazard.
Fig. A.
Using an AC voltmeter to check AC leakage.
1.5 k
0.15 
µ
F
AC
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground
and from all exposed metal parts to any exposed metal part having
a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A.  Follow the manufacturers' instructions to use these
instruments.
2. A battery-operated AC milliammeter.  The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter.  The “limit” indica-
tion is 0.75V, so analog meters must have an accurate low-
voltage scale.  The Simpson 250 and Sanwa SH-63Trd are ex-
amples of a passive VOM that is suitable.  Nearly all battery
operated digital multimeters that have a 2V AC range are suit-
able.  (See Fig. A)
1. Check the area of your repair for unsoldered or poorly-sol-
dered connections.  Check the entire board surface for solder
splashes and bridges.
2. Check the interboard wiring to ensure that no wires are
“pinched” or contact high-wattage resistors.
3. Look for unauthorized replacement parts, particularly transis-
tors, that were installed during a previous repair.  Point them
out to the customer and recommend their replacement.
4. Look for parts which, though functioning, show obvious signs
of deterioration.  Point them out to the customer and recom-
mend their replacement.
5. Check the line cord for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
6. Check the B+ voltage to see it is at the values specified.
7. Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
SAFETY CHECK-OUT
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:
– 3 –
TABLE  OF  CONTENTS
Section
Title
Page
Section
Title
Page
Service Note ............................................................................ 5
1.
GENERAL
Getting Started .............................................................. 1-3
Hookups ........................................................................ 1-4
Playing Discs ................................................................. 1-8
Searching for a Scene ................................................... 1-11
Viewing Information About the Disc .............................. 1-13
Sound Adjustments ....................................................... 1-14
Enjoying Movies ............................................................ 1-15
Using Various Additional Functions .............................. 1-17
Settings and Adjustments ............................................. 1-19
Additional Information ................................................... 1-23
2.
DISASSEMBLY
2-1.
Top Case Removal ........................................................ 2-1
2-2.
Tray Panel Assy Removal .............................................. 2-1
2-3.
Front Panel Block Assy Removal .................................. 2-1
2-4.
FL-125 Board Removal ................................................. 2-1
2-5.
FR-182 Board Removal ................................................. 2-2
2-6.
HP-134 Board Removal ................................................ 2-2
2-7.
IF-87 Board Removal .................................................... 2-2
2-8.
Front Sub Panel Block Removal ................................... 2-2
2-9.
Power Block Removal ................................................... 2-3
2-10. MB-101 Board Removal ................................................ 2-3
2-11. AU-230 Board Removal ................................................ 2-3
2-12. RY-13 Board Removal ................................................... 2-3
2-13. VP-57 Board Removal (EXCEPT AEP, UK, Russian) .. 2-4
2-14. EV-14 Board Removal (AEP, UK, Russian) .................. 2-4
2-15. Mechanism Deck Removal ............................................ 2-4
2-16. Optical Pick-up Removal ............................................... 2-4
2-17. Internal Views ................................................................ 2-5
2-18. Circuit Boards Location ................................................. 2-6
3.
BLOCK DIAGRAMS
3-1.
Overall Block Diagram ................................................... 3-1
3-2.
RF/Servo Block Diagram ............................................... 3-3
3-3.
Signal Process Block Diagram ...................................... 3-5
3-4.
System Control Block Diagram ..................................... 3-7
3-5.
Video (1) Block Diagram ............................................... 3-9
3-6.
Video (2) Block Diagram ............................................... 3-11
3-7.
Video (3) Block Diagram ............................................... 3-13
3-8.
Audio (1) Block Diagram ............................................... 3-15
3-9.
Audio (2) Block Diagram ............................................... 3-17
3-10. Interface Control Block Diagram ................................... 3-19
3-11. Power (1) Block Diagram .............................................. 3-21
3-12. Power (2) Block Diagram .............................................. 3-23
4.
PRINTED WIRING BOARDS AND SCHEMATIC
DIAGRAMS
4-1.
Frame Schematic Diagram ............................................ 4-3
Frame (1) ....................................................................... 4-3
Frame (2) ....................................................................... 4-5
4-2.
Printed Wiring Boards and Schematic Diagrams ......... 4-7
MB-101 Printed Wiring Board ....................................... 4-7
MB-101 (RF AMP, SERVO) Schematic Diagram .......... 4-11
MB-101 (ARP, SERVO DSP) Schematic Diagram ........ 4-13
MB-101 (AV DECODER) Schematic Diagram .............. 4-15
MB-101 (BNR) Schematic Diagram .............................. 4-17
MB-101 (DRIVE) Schematic Diagram .......................... 4-19
MB-101 (SYSTEM CONTROL)
Schematic Diagram ....................................................... 4-21
MB-101 (CLOCK GENERATOR)
Schematic Diagram ....................................................... 4-23
MB-101 (FLASH MEMORY, OTP)
Schematic Diagram ....................................................... 4-25
MB-101 (AUDIO DSP) Schematic Diagram .................. 4-27
MB-101 (2ch/6ch DAC) Schematic Diagram ................ 4-29
MB-101 (H3GA) Schematic Diagram ............................ 4-31
MB-101 (SACD DECODER) Schematic Diagram ........ 4-33
MB-101 (DSD DSP) Schematic Diagram ..................... 4-35
MS-81 (LOADING)
Printed Wiring Board and Schematic Diagram ............. 4-37
FR-182 Printed Wiring Board ........................................ 4-39
FR-182 (FUNCTION SWITCH) Schematic Diagram .... 4-41
AU-230 Printed Wiring Board ........................................ 4-43
AU-230 (AUDIO) Schematic Diagram ........................... 4-45
AU-230 (DIGITAL OUT COAXIAL)
Schematic Diagram ....................................................... 4-47
HP-134 (HEADPHONE)
Printed Wiring Board and Schematic Diagram ............. 4-49
IF-87 Printed Wiring Board ........................................... 4-51
IF-87 (INTERFACE CONTROL) Schematic Diagram ... 4-53
FL-125 Printed Wiring Board ........................................ 4-55
FL-125 (IF CON) Schematic Diagram .......................... 4-57
VP-57 Printed Wiring Board .......................................... 4-59
VP-57 (PROGRESSIVE) Schematic Diagram .............. 4-63
VP-57 (VIDEO ENCODER) Schematic Diagram .......... 4-65
VP-57 (I/P CONVERTER) Schematic Diagram ............ 4-67
VP-57 (D/A CONVERTER) Schematic Diagram .......... 4-69
VP-57 (VIDEO BUFFER) Schematic Diagram ............. 4-71
RY-13 (RELAY)
Printed Wiring Board and Schematic Diagram ............. 4-73
EV-14 Printed Wiring Board .......................................... 4-75
EV-14 (VIDEO ENCODER) Schematic Diagram .......... 4-77
EV-14 (VIDEO BUFFER) Schematic Diagram .............. 4-79
EV-14 (EURO AV) Schematic Diagram ........................ 4-81
HS15S1E Printed Wiring Board
(AEP, UK, HK, KR, RUS) ............................................... 4-83
HS15S1E Schematic Diagram
(AEP, UK, HK, KR, RUS) ............................................... 4-85
HS15S1U Printed Wiring Board (US, CND, MX) .......... 4-87
HS15S1U Schematic Diagram (US, CND, MX) ............ 4-89
5.
IC PIN FUNCTION DESCRIPTION
5-1.
System Control Pin Function
(MB-101 Board IC104) .................................................. 5-1
6.
TEST MODE
6-1.
General Description ...................................................... 6-1
6-2.
Starting Test Mode ........................................................ 6-1
6-3.
Syscon Diagnosis .......................................................... 6-1
6-4.
Drive Auto Adjustment .................................................. 6-5
6-5.
Drive Manual Operation ................................................ 6-7
6-6.
Mecha Aging ................................................................. 6-10
6-7.
Emergency History ........................................................ 6-10
6-8.
Version Information ....................................................... 6-11
6-9.
Video Level Adjustment ................................................ 6-11
6-10. IF CON Self Diagnostic Function .................................. 6-11
6-11. Troubleshooting ............................................................. 6-18
7.
ELECTRICAL ADJUSTMENT
7-1.
Power Supply Check ..................................................... 7-1
1.
HS15S1E/HS15S1U ...................................................... 7-1
7-2.
Adjustment of Video System ......................................... 7-2
1.
Video Level Adjustment ................................................ 7-2
2.
Checking S Video Output S-Y ....................................... 7-2
3.
Checking S Video Output S-C ....................................... 7-2
4.
Checking Component Video Output Y .......................... 7-2
5.
Checking Component Video Output B-Y ...................... 7-3
6.
Checking Component Video Output R-Y ...................... 7-3
7.
Checking RGB Output R ............................................... 7-3
8.
Checking RGB Output G ............................................... 7-3
9.
Checking RGB Output B ............................................... 7-4
7-3.
Adjustment Related Parts Arrangement ....................... 7-6
– 4 –
Section
Title
Page
8.
REPAIR PARTS LIST
8-1.
Exploded Views ............................................................. 8-1
8-1-1. Main Assembly ......................................................... 8-1
8-1-2. Chassis Assembly .................................................... 8-3
8-1-3. Mechanism Deck Assembly ..................................... 8-5
8-2.
Electrical Parts List ....................................................... 8-6
Abbreviation
CND : Canadian
HK
: Hong Kong
KR
: Korea
MX
: Mexican
RUS : Russian
Page of 127
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