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RMT-D197P
SERVICE MANUAL
DVP-NS648P
RMT-D197P
Singapore Model
Saudi Arabia Model
System
Laser: Semiconductor laser
Outputs
(Jack name:
Jack type/Output level/Load impedance)
LINE OUT (AUDIO):
Phono jack/2 Vrms/10 kilohms
DIGITAL OUT (COAXIAL):
Phono jack/0.5 Vp-p/75 ohms
COMPONENT VIDEO OUT (Y, P
B
, P
R
):
Phono jack/Y: 1.0 Vp-p, P
B
, P
R
:
0.7 Vp-p/75ohms
LINE OUT(VIDEO):
Phono jack/1.0 Vp-p/75 ohms
USB :
USB :
USB jack Type A, maximum current
500mA (For connecting USB device)
500mA (For connecting USB device)
General
Power requirements:
110 – 240 V AC, 50/60Hz
Power consumption: 10 W
Dimensions (approx.):
Dimensions (approx.):
430 ×43 ×207 mm (width/height/depth)
incl. projecting parts
incl. projecting parts
Mass (approx.):
Operating temperature: 5 °C to 35 °C
Operating humidity: 25 % to 80 %
Operating temperature: 5 °C to 35 °C
Operating humidity: 25 % to 80 %
SPECIFICATIONS
RMT-D197P
Supplied accessories
•
Audio/Video cable (phono plug × 3
phono plug × 3) (1)
•
Remote commander (remote) (1)
•
R6 (size AA) batteries (2)
Specifications and design are subject to change
without notice.
without notice.
CD/DVD PLAYER
Middle East Model
Ver. 1.0 2011.05
Sony Corporation
Home Entertainment Business Group
9-890-753-11
2011E6900-1
© 2011.05
Published by Document Design Dept.
1.6 kg
– 2 –
DVP-NS648P
SAFETY CHECK-OUT
1. Check the area of your repair for unsoldered or poorly-soldered
connections. Check the entire board surface for solder splashes
and bridges.
2. Check the interboard wiring to ensure that no wires are “pinched”
or contact high-wattage resistors.
3. Look for unauthorized replacement parts, particularly transis-
tors, that were installed during a previous repair. Point them out
to the customer and recommend their replacement.
4. Look for parts which, though functioning, show obvious signs
of deterioration. Point them out to the customer and recommend
their replacement.
5. Check the line cord for cracks and abrasion.
Recommend the replacement of any such line cord to the
customer.
6. Check the B+ voltage to see it is at the values specified.
7. Check the antenna terminals, metal trim, “metallized” knobs,
7. Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage. Check
leakage as described below.
WARNING!!
WHEN SERVICING, DO NOT APPROACH THE LASER EXIT WITH
THE EYE TOO CLOSELY. IN CASE IT IS NECESSARY TO
CONFIRM LASER BEAM EMISSION, BE SURE TO OBSERVE
FROM A DISTANCE OF MORE THAN 25 cm FROM THE SURFACE OF
THE OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK.
THE EYE TOO CLOSELY. IN CASE IT IS NECESSARY TO
CONFIRM LASER BEAM EMISSION, BE SURE TO OBSERVE
FROM A DISTANCE OF MORE THAN 25 cm FROM THE SURFACE OF
THE OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK.
CAUTION:
The use of optical instrument with this product will increase eye
hazard.
CAUTION
Use of controls or adjustments or performance ofprocedures other
than those specified herein may result in hazardous radiation
exposure.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK OR DOTTED LINE WITH
MARK ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART
NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLE-
MENTS PUBLISHED BY SONY.
After correcting the original service problem, perform the following safety
checks before releasing the set to the customer:
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5mA (500 microamperes). Leak-
age current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
TW-540A. Follow the manufacturers’ instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM
or battery-operated AC volmeter. The “limit” indication is 0.75V,
so analog meters must have an accurate low voltage scale. The
Simpson 250 and Sanwa SH-63Trd are examples of a passive
VOM that is suitable. Nearly all battery operated digital
multimeters that have a 2V AC range are suitable. (See Fig. A)
Unleaded solder
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40°C highter than
ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to about
350°C
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow) than
ordinary solder so use caution not to let solder bridges occur such
as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may also
be added to ordinary solder.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE
SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
To Exposed Metal
Parts on Set
0.15 F
AC
Voltmeter
(0.75 V)
Earth Ground
Fig.A. Using an Ac Voltmeter to check AC leakage.
1.5k
Ω
– 3 –
DVP-NS648P
TABLE OF CONTENTS
SERVICE NOTE
1.
USB Harness Dressing
............................................................... 4
2.
Disc Removal Procedure (at POWER OFF) ............................. 4
3.
Child Lock Disabled Procedure
...................................................5
4.
Board Replaced Procedure
.........................................................5
2.
DISASSEMBLY
2-1. Upper Case ..................................................................................... 2-1
2-2. Front Panel Assembly
................................. 2-1
2-3. Loading Assembly ....................................................................... 2-2
2-4.
2-4.
Optical Pick-Up
(Device, Optical KHM-313CAA/C2RP)
.......................... 2-3
2-5. Rear Panel, MV-061,IF-163 ........................................................ 2-4
2-6. Switching Regulator ................................................................... 2-5
2-7. Internal Views ................................................................................ 2-6
2-8. Circuit Boards Location ...............................................................2-7E
2-7. Internal Views ................................................................................ 2-6
2-8. Circuit Boards Location ...............................................................2-7E
3.
BLOCK DIAGRAMS
3-1. Overall Block Diagram .............................................................. 3-1
3-2. Power Line Block Diagram
..................................................... 3-2
3-3. System Control/Signal Processor Block Diagram .............. 3-3
3-4. RF/Servo Block Diagram
......................................................... 3-4
3-5. Audio Block Diagram .................................................................. 3-5
3-7. Interface Control Block Diagram
..........................................3-6
4.
PRINTED WIRING BOARDS AND
SCHEMATIC DIAGRAMS
4-1. Frame Schematic Diagram ......................................................... 4-1
4-2. Printed Wiring Boards and Schematic Diagrams ............... 4-2
4-2. Printed Wiring Boards and Schematic Diagrams ............... 4-2
• Waveform
• IF-163 Printed Wiring Board ........................................... 4-3
• IF-163 Printed Wiring Board ........................................... 4-3
• IF-163 (Interface) Schematic Diagram ........................... 4-4
• FB-224 Printed Wiring Board
....................................... 4-5
• FB-224 Schematic Diagram ................................................. 4-5
• MS-203 Printed Wiring Board
.........................................4-6
• MS-203 Schematic Diagram
• MV-061 Printed Wiring Board ................................................ 4-7
• MV-061 (System) Schematic Diagram
..........................4-8
• MV-061 (Servo) Schematic Diagram ..............................4-9
• MV-061 (Video) Schematic Diagram ..............................4-10
• MV-061 (Audio) Schematic Diagram ..............................4-11
• MV-061 (Power) Schematic Diagram .............................4-12
• Switching Regulator Block (SRV2184WW)
Printed Wiring Board .........................................................4-13
• Switching Regulator Block (SRV2184WW)
Schematic Diagram ............................................................4-14
5.
IC PIN FUNCTION DESCRIPTION
5-1. System Control Pin Function (CXD9970R - L CHIP)
......... 5-1
.........................................4-6
6.
TEST MODE
6-1. Executing IOP Measurement
.................................................. 6-1
6-2. Emergency History Check
............................................................. 6-1
6-3. Initializing Setup Data ...................................................................... 6-2
6-4. Version Information ........................................................................... 6-3
6-5. If Con Self Diagnostic Function
.................................................. 6-3
7.
ELECTRICAL ADJUSTMENT
7-1. Switching Regulator Output Voltage Check
........................ 7-1
7-2. Adjustment of Video System .......................................................... 7-2
8.
REPAIR PARTS LIST
8-1. Exploded Views .................................................................................... 8-1
8-1-1. Main Section ................................................................................... 8-1
8-1-2. Mechanism Deck Assembly
.................................................. 8-3
8-2. Electrical Parts List
............................................................................ 8-4
– 4 –
DVP-NS648P
SERVICE NOTE
1. USB HARNESS DRESSING
1) Please ensure USB-005 dressing as shown in Fig. 1.
2) Please ensure IB-001 dressing as shown in Fig. 1a.
Fig. 1.
Fig. 1a.
Lead Pin L101
USB-005
IB-001
Lead Pin L101
Tray
A
D
B
C
The lever of a chuck cam
Hole
Fig. 2.
2. DISC REMOVAL PROCEDURE (at POWER OFF)
1) Remove dust cover sticker to access a hole at the bottom.
2) Insert a tapering driver or a tweezer into the aperture and move the lever of chuck cam in the direction of the arrow A. (See Fig. 2)
3) Draw out the tray in the direction of the arrow B, and remove a disc. (See Fig. 2)
4) After removing the disc, push in the direction of arrow C until the tray fully in.
5) Move the lever of chuck cam in the direction of arrow D.
Note:
MUST replace a new dust cover sticker once its removed.