DVP-M20P - Sony DVD Service Manual (repair manual)

dvp-m20p service manual
Model
DVP-M20P
Pages
70
Size
5.64 MB
Type
PDF
Document
Service Manual
Brand
Device
DVD
File
dvp-m20p.pdf
Date

Read Sony DVP-M20P Service Manual online

CD/DVD PLAYER
System
Laser:
 Semiconductor laser
Signal format system: PAL/NTSC
(See page 15 to switch)
Audio characteristics
Frequency response:
 DVD VIDEO (PCM
96 kHz): 2 Hz to 44 kHz (±1.0 dB)/
DVD VIDEO (PCM 48 kHz): 2 Hz to
22 kHz (±0.5 dB)/CD: 2 Hz to 20 kHz
(±0.5 dB)
Signal-to-noise ratio (S/N ratio): 115 dB
(LINE OUT L/R (AUDIO) jacks only)
Harmonic distortion: 0.003%
Dynamic range: DVD VIDEO: 103 dB/
CD: 99 dB
Wow and flutter: Less than detected value
(±0.001% W PEAK)
Outputs
(Jack name: 
Jack type/Output level/
Load impedance)
LINE OUT (AUDIO): Phono jack/
2 Vrms/ 10 kilohms
DIGITAL OUT (OPTICAL):
Optical output jack/–18 dBM
(wave length 660 nm)
DIGITAL OUT (COAXIAL): Phono jack/
0.5 Vp-p/75 ohms
COMPONENT VIDEO OUT
(Y, P
B
/C
B
, P
R
/C
R
)
Phono jack/Y: 1.0 Vp-p,
P
B
/C
B
, P
R
/C
R
: 0.7 Vp-p/75 ohms
LINE OUT (VIDEO): Phono jack/
1.0 Vp-p/75 ohms
S VIDEO OUT
4-pin mini DIN/Y: 1.0 Vp-p,
C: 0.3 Vp-p (PAL),
0.286 Vp-p (NTSC)/75 ohms
SPECIFICATIONS
General
Power requirements:
110–240 V AC, 50/60 Hz
Power consumption: 9 W
Dimensions (approx.):
280 
× 45.5 × 285 mm
(width/height/depth)
incl. projecting parts
Mass (approx.): 1.7 kg
Operating temperature: 5°C to 35°C
Operating humidity: 25% to 80%
Supplied accessories
See page 13.
Specifications and design are subject to
change without notice.
DVP-M20P
RMT-D175P
SERVICE MANUAL
Hong Kong Model
IND, PAK, MAR Model
Middle East Model
Singapore Model
Photo : DVP-M20P
RMT-D175P
– 2 –
DVP-M20P
SAFETY CHECK-OUT
1. Check the area of your repair for unsoldered or poorly-soldered
connections. Check the entire board surface for solder splashes
and bridges.
2. Check the interboard wiring to ensure that no wires are “pinched”
or contact high-wattage resistors.
3. Look for unauthorized replacement parts, particularly transis-
tors, that were installed during a previous repair.  Point them out
to the customer and recommend their replacement.
4. Look for parts which, though functioning, show obvious signs
of deterioration. Point them out to the customer and recommend
their replacement.
5. Check the line cord for cracks and abrasion.
Recommend the replacement of any such line cord to the cus-
tomer.
6. Check the B+ voltage to see it is at the values specified.
7. Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage. Check
leakage as described below.
WARNING!!
WHEN SERVICING, DO NOT APPROACH THE LASER EXIT
WITH THE EYE TOO CLOSELY. IN CASE IT IS NECESSARY TO
CONFIRM LASER BEAM EMISSION, BE SURE TO OBSERVE
FROM A DISTANCE OF MORE THAN 25 cm FROM THE SURFACE
OF THE OBJECTIVE LENS ON THE OPTICAL PICK-UP BLOCK.
CAUTION:
The use of optical instrument with this product will increase eye
hazard.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
SAFETY-RELATED  COMPONENT  WARNING!!
COMPONENTS  IDENTIFIED  BY  MARK 
 OR  DOTTED  LINE
WITH  MARK 
 ON  THE  SCHEMATIC  DIAGRAMS  AND  IN
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS
WHOSE  PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS
MANUAL  OR  IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5mA (500 microampers).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
TW-540A. Follow the manufacturers’ instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC volmeter. The “limit” indication
is 0.75V, so analog meters must have an accurate low voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples of
a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a  2V AC range are suitable. (See
Fig. A)
Unleaded solder
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
 : LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40°C highter than
ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350°C
Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky, less prone to flow) than
ordinary solder so use caution not to let solder bridges occur such
as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may also
be added to ordinary solder.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE 
 SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES
SONT CRITIQUES POUR LA SÉCURITÉ DE
FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS
QUE PAR DES PIÈSES SONY DONT LES NUMÉROS SONT
DONNÉS DANS CE MANUEL OU DANS LES SUPPÉMENTS
PUBLIÉS PAR SONY.
To Exposed Metal
Parts on Set
0.15    F 
1.5k 
AC 
Voltmeter
(0.75 V)
Earth Ground
Fig.A. Using an Acvoltmeter to check AC leakage.
– 3 –
DVP-M20P
TABLE  OF  CONTENTS
SERVICE NOTE
1.
Disc Removal Procedure (at POWER OFF) .............. 4
1.
GENERAL
Warning .......................................................................... 1-1
Notes About the Discs .................................................. 1-1
Precautions .................................................................... 1-1
About this Manual .......................................................... 1-1
This Player Can Play the Following Discs ................... 1-1
Index to Parts and Controls ......................................... 1-2
Guide to the Control Menu Display .............................. 1-2
Hookups ................................................................................ 1-3
Hooking Up the Player .................................................. 1-3
Step 1: Unpacking ......................................................... 1-3
Step 2: Inserting Batteries into the Remote ................. 1-3
Step 3: Connecting the Video Cords ............................ 1-3
Step 4: Connecting the Audio Cords ............................ 1-4
Step 5: Connecting the Mains Lead ............................. 1-5
Step 6: Quick Setup ...................................................... 1-5
Playing Discs ......................................................................... 1-5
Playing Discs ................................................................. 1-5
Resuming Playback from the Point Where You
Stopped the Disc (Multi-disc Resume) .................. 1-6
Using the DVD's Menu .................................................. 1-6
Selecting “ORIGINAL” or “PLAY LIST” on a
DVD-RW ................................................................... 1-6
Playing VIDEO CDs With PBC Functions
(PBC Playback) ........................................................ 1-6
Various Play Mode Functions (Programme Play,
Shuffle Play, Repeat Play, A-B Repeat Play ........... 1-6
Searching for a Scene .......................................................... 1-7
Searching for a Particular Point on a Disc (Search,
Scan, Slow-motion Play, Freeze Frame) ............... 1-7
Searching for a Title/Chapter/Track/Scene, etc. ......... 1-8
Searching by Scene (PICTURE NAVIGATION) ......... 1-8
Viewing Information About the Disc ..................................... 1-8
Checking the Playing Time and Remaining Time ........ 1-8
Sound Adjustments ............................................................... 1-9
Changing the Sound ...................................................... 1-9
TV Virtual Surround Settings (TVS) ............................. 1-9
Enjoying Movies .................................................................... 1-10
Changing the Angles ..................................................... 1-10
Displaying the Subtitles ................................................. 1-10
Adjusting the Playback Picture
(CUSTOM PICTURE MODE) ................................. 1-10
Sharpening the Pictures (SHARPNESS) ..................... 1-10
Enjoying MP3 Audio and JPEG Images .............................. 1-11
About MP3 Audio Tracks and JPEG Image Files ....... 1-11
Playing MP3 Audio Tracks or JPEG Image Files ........ 1-11
Enjoying JPEG Images as a Slide Show ..................... 1-12
Using Various Additional Functions ...................................... 1-12
Locking Discs (CUSTOM PARENTAL CONTROL,
PARENTAL CONTROL) .......................................... 1-12
Controlling Your TV with the Supplied Remote ............. 1-13
Settings and Adjustments ..................................................... 1-13
Using the Setup Display ............................................... 1-13
Setting the Display or Sound Track Language
(LANGUAGE SETUP) ............................................. 1-13
Settings for the Display (SCREEN SETUP) ................ 1-14
Custom Settings (CUSTOM SETUP) .......................... 1-14
Settings for the Sound (AUDIO SETUP) ..................... 1-14
Additional Information ............................................................ 1-15
Troubleshooting ............................................................. 1-15
Self-diagnosis Function (When letters/
numbers appear in the display ................................ 1-16
Glossary ........................................................................ 1-16
Specifications ................................................................. 1-16
2.
DISASSEMBLY
2-1.
Upper Case, Cover Tray .............................................. 2-1
2-2.
Front Panel Assembly and PL-040 Board ................... 2-1
2-3.
Rear Panel ..................................................................... 2-2
2-4.
Loading Assembly ......................................................... 2-2
2-5.
Optical Device
(Device, Optical KHM-310CAA/C2RP) .................. 2-3
2-6.
Switching Regulator ...................................................... 2-4
2-7.
MV-045 and IF-132 Boards .......................................... 2-4
2-8.
Interval Views ................................................................. 2-5
2-9.
Circuit Boards Location ................................................. 2-6
3.
BLOCK DIAGRAMS
3-1.
Overall Block Diagram .................................................. 3-1
3-2.
Power  Line Block Diagram ........................................... 3-3
3-3.
System Control/Signal Processor Block Diagram ...... 3-5
3-4.
RF/Servo Block Diagram .............................................. 3-7
3-5.
Audio Block Diagram ..................................................... 3-9
3-6.
Video Block Diagram ..................................................... 3-11
3-7.
Interface Control Block Diagram .................................. 3-13
4.
PRINTED WIRING  BOARDS  AND
SCHEMATIC DIAGRAMS
4-1.
Frame Schematic Diagram ........................................... 4-1
4-2.
Printed Wiring Boards and Schematic Diagrams ........ 4-3
Waveform ...................................................................... 4-4
MV-045 Printed Wiring Board .................................. 4-5
MV-045 (CPU, Servo-DSP, AVDEC)
Schematic Diagram ............................................ 4-7
MV-045 (Drive) Schematic Diagram ....................... 4-9
MV-045 (Video) Schematic Diagram ....................... 4-11
MV-045 (Audio) Schematic Diagram ....................... 4-13
MV-045 (Power) Schematic Diagram ...................... 4-15
IF-132 Printed Wiring Board .................................... 4-17
IF-132 (Interface) Schematic Diagram .................. 4-19
PL-040 Printed Wiring Board ................................... 4-21
PL-040 (Power Switch) Schematic Diagram .......... 4-21
Power Block Printed Wiring Board .......................... 4-23
Power Block Schematic Diagram ............................ 4-25
5.
IC PIN FUNCTION DESCRIPTION
5-1.
System Control-Video Pin Function
(MV-045 BOARD IC101) .............................................. 5-1
6.
TEST MODE
6-1.
Executing  IOP Measurement ....................................... 6-1
6-2.
Emergency History Check ........................................... 6-1
6-3.
Initializing Setup Data .................................................... 6-2
6-4.
Version Information ....................................................... 6-3
7.
ELECTRICAL ADJUSTMENT
7-1.
Power Supply Adjustment ............................................. 7-1
7-2.
Adjustment of Video System ......................................... 7-2
8.
REPAIR PARTS LIST
8-1.
Exploded Views ............................................................. 8-1
8-1-1. Main Section ............................................................. 8-1
8-1-2. Mechanism Deck Assembly .................................... 8-3
8-2.
Electrical Parts List ....................................................... 8-4
– 4 –
DVP-M20P
– 4E –
SERVICE NOTE
1. DISC REMOVAL PROCEDURE (at POWER OFF)
1) Open dust cover to access to a hole insert a tapering driver into the aperture of the unit bottom, and move the lever of chuck can in the
direction of the arrow A. (See Fig. 1)
2) Draw out the tray in the direction of the arrow B, and remove a disc. (See Fig. 1)
The lever of a zipper cam
Hold
Tray
B
A
Fig. 1.
Page of 70
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