Read Sony DAV-DZ150K / DAV-DZ151KB / HCD-DZ150K / HCD-DZ151KB Service Manual online
SERVICE MANUAL
Sony Corporation
Audio&Video Business Group
Published by Sony Techno Create Corporation
Published by Sony Techno Create Corporation
Russian Model
E Model
HCD-DZ150K/DZ151KB
Australian Model
HCD-DZ150K
DVD RECEIVER
9-887-566-05
2008K16-1
© 2008.11
© 2008.11
Ver. 1.4 2008.11
HCD-DZ150K/DZ151KB
HCD-DZ150K/DZ151KB are the amplifier, DVD/CD and
tuner section in DAV-DZ150K/DZ151KB.
tuner section in DAV-DZ150K/DZ151KB.
SPECIFICATIONS
Model Name Using Similar Mechanism
HCD-DZ110
Mechanism Type
CDM85-DVBU102
Optical Pick-up Name
KHM-313CAA
This system incorporates with Dolby* Digital and Dolby Pro Logic (II)
adaptive matrix surround decoder and the DTS** Digital Surround System.
*
adaptive matrix surround decoder and the DTS** Digital Surround System.
*
Manufactured under license from Dolby Laboratories.
“Dolby”, “Pro Logic”, and the double-D symbol are trademarks of
Dolby Laboratories.
“Dolby”, “Pro Logic”, and the double-D symbol are trademarks of
Dolby Laboratories.
** Manufactured under license from DTS, Inc.
“DTS” and “DTS Digital Surround” are registered trademarks of DTS,
Inc.
Inc.
Photo : HCD-DZ150K
Amplifier section
Stereo mode (rated)
108 W + 108 W (at 3 ohms,
1 kHz, 1 % THD)
1 kHz, 1 % THD)
Surround mode (reference) RMS output power
FL/FR/C/SL/SR*: 142 watts
(per channel at 3 ohms,
1 kHz, 10 % THD)
Subwoofer*: 140 watts (at
3 ohms, 80 Hz, 10 % THD)
(per channel at 3 ohms,
1 kHz, 10 % THD)
Subwoofer*: 140 watts (at
3 ohms, 80 Hz, 10 % THD)
* Depending on the sound field settings and the source,
there may be no sound output.
Inputs (Analog)
TV/VIDEO (AUDIO IN) Sensitivity: 450/250 mV
AUDIO IN/MIC 1
TV/VIDEO (AUDIO IN) Sensitivity: 450/250 mV
AUDIO IN/MIC 1
Sensitivity:
AUDIO IN 250/125 mV/
MIC 1 1 mV
AUDIO IN 250/125 mV/
MIC 1 1 mV
MIC 2
Sensitivity: 1 mV
DVD system
Laser
Semiconductor
laser
(DVD:
λ
= 650 nm)
(CD:
λ
= 790 nm)
Emission duration:
continuous
continuous
Signal format system
Mexican and Latin American models:
Mexican and Latin American models:
NTSC
Other models:
NTSC/PAL
Tuner section
System
PLL quartz-locked digital
synthesizer
synthesizer
FM tuner section
Tuning range
Tuning range
87.5-108.0 MHz (50 kHz
step)
step)
Antenna (aerial)
FM wire antenna (aerial)
Antenna (aerial) terminals 75 ohms, unbalanced
Intermediate frequency
Intermediate frequency
10.7 MHz
AM tuner section
Tuning range
Tuning range
Mexican and Latin American models:
530 – 1,710 kHz (with the
interval set at 10 kHz)
531 – 1,710 kHz (with the
interval set at 9 kHz)
interval set at 10 kHz)
531 – 1,710 kHz (with the
interval set at 9 kHz)
Russian and Middle Eastern models:
531 – 1,602 kHz (with the
interval set at 9 kHz)
interval set at 9 kHz)
Other models:
531 – 1,602 kHz (with the
interval set at 9 kHz)
530 – 1,610 kHz (with the
530 – 1,610 kHz (with the
interval set at 10 kHz)
Australian and New Zealand models:
531 – 1,710 kHz (with the
interval set at 9 kHz)
530 – 1,710 kHz (with the
interval set at 10 kHz)
interval set at 9 kHz)
530 – 1,710 kHz (with the
interval set at 10 kHz)
Antenna (aerial)
AM loop antenna (aerial)
Intermediate frequency
450 kHz
Video section
Outputs
VIDEO: 1 Vp-p 75 ohms
S VIDEO:
Y: 1 Vp-p 75 ohms
C: 0.286 Vp-p 75 ohms
COMPONENT:
Y: 1 Vp-p 75 ohms
S VIDEO:
Y: 1 Vp-p 75 ohms
C: 0.286 Vp-p 75 ohms
COMPONENT:
Y: 1 Vp-p 75 ohms
P
B
/C
B
, P
R
/C
R
: 0.7 Vp-p
75 ohms
General
Power requirements
Mexican models:
Mexican models:
120 V AC, 60 Hz
Saudi Arabian models:
127 - 240 V AC, 50/60 Hz
Other models:
120V AC, 50/60 Hz
Argentine models:
Latin American models (except forArgentine models):
Latin American models (except forArgentine models):
Taiwan models:
220 - 240 V AC, 50/60 Hz
220 - 240 V AC, 50/60 Hz
110 - 240 V AC, 50/60 Hz
Power consumption
Latin American and Saudi Arabian models:
Latin American and Saudi Arabian models:
On: 160 W
Standby: 0.3 W (at the
Power Saving mode)
Standby: 0.3 W (at the
Power Saving mode)
Other models:
On: 140 W
Standby: 0.3 W (at the
Power Saving mode)
Standby: 0.3 W (at the
Power Saving mode)
Dimensions (approx.)
430
×
63
×
380 mm (w/h/d)
incl. projecting parts
Mass (approx.)
4.1 kg
Design and specifications are subject to change
without notice.
without notice.
2
HCD-DZ150K/DZ151KB
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
•
Unleaded solder melts at a temperature about 40
°
C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350
°
C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
•
Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
•
Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
Notes on chip component replacement
•
Never reuse a disconnected chip component.
•
Notice that the minus side of a tantalum capacitor may be
damaged by heat.
damaged by heat.
Flexible Circuit Board Repairing
•
Keep the temperature of the soldering iron around 270
°
C
during repairing.
•
Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
circuit board (within 3 times).
•
Be careful not to apply force on the conductor when soldering
or unsoldering.
or unsoldering.
Laser component in this product is capable of emitting radiation
exceeding the limit for Class 1.
exceeding the limit for Class 1.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
other than those specified herein may result in hazardous radiation
exposure.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK
0
OR DOTTED LINE
WITH MARK
0
ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE
PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR
IN SUPPLEMENTS PUBLISHED BY SONY.
MODEL IDENTIFICATION
– Rear Panel –
– Rear Panel –
•
Abbreviation
AR
AR
: Argentine model
AUS
: Australian model
E3
: 240V AC area in E model
E12
: 220 – 240V AC area in E model
E32
: 110 – 240V AC area in E model
EA
: Saudi Arabia model
KR
: Korean model
MX_C : Mexican model (Model Part No. 3-094-633-2[])
MX_X : Mexican model (Model Part No. 2-889-997-9[])
RU
MX_X : Mexican model (Model Part No. 2-889-997-9[])
RU
: Russian model
SP_C : Singapore model (Model Part No. 2-896-162-1[])
SP_M : Singapore model (Model Part No. 3-095-152-0[])
TH
SP_M : Singapore model (Model Part No. 3-095-152-0[])
TH
: Thai model
TW
: Taiwan model
FRONT R
CENTER
WOOFER
FRONT L
SUR R
SUR L
TV /
VIDEO
MONITOR OUT
SPEAKER
D-LIGHT SYNC OUT
SPEAKER
COMPONENT VIDEO OUT
COAXIAL
AM
FM75
R
L
AUDIO IN
(DVD ONLY)
Y
P
B
/C
B
P
R
/C
R
VIDEO
(DVD ONLY)
S VIDEO
DIR-TC1
Parts No.
Ver. 1.4
Special Component Notice
The components identified by mark 9 contain confidential
information.
Strictly follow the instructions whenever the components are repaired
and/or replaced.
information.
Strictly follow the instructions whenever the components are repaired
and/or replaced.
This appliance is classified as
a CLASS 1 LASER product.
This marking is located on
the rear exterior.
(Except for Korean model)
a CLASS 1 LASER product.
This marking is located on
the rear exterior.
(Except for Korean model)
As for MAIN board and POWER board, the suffix of a board
has been changed with running change.
has been changed with running change.
MAIN board
: 11
t
12
POWER board : 12
t
13
Please see SUPPLEMENT-1 about the information on
MAIN board suffix -12.
POWER board suffix -13 doesn’t change pattern.
It is described in parallel in this original service manual.
MAIN board suffix -12.
POWER board suffix -13 doesn’t change pattern.
It is described in parallel in this original service manual.
Model
Part No.
DZ150K: RU model
2-896-162-0
[]
DZ150K: SP_C model
2-896-162-1
[]
DZ150K: E32 model
2-896-162-2
[]
DZ150K: AUS model
2-896-162-3
[]
DZ150K: E3 model
2-896-162-4
[]
DZ150K: E12 model
2-896-162-5
[]
DZ150K: AR model
2-896-162-6
[]
DZ150K: TW model
2-896-162-7
[]
DZ150K: KR model
2-896-162-8
[]
DZ150K: SP_M model
3-095-152-0
[]
DZ150K: EA model
3-095-152-1
[]
DZ150K: TH model
3-095-152-8
[]
DZ151KB: MX_X model
2-889-997-9
[]
DZ151KB: E12 model
3-094-633-0
[]
DZ151KB: MX_C model
3-094-633-2
[]
DZ151KB: RU model
3-094-633-8
[]
DZ151KB: E32 model
3-094-633-9
[]
DZ151KB: E3 model
3-215-699-6
[]
3
HCD-DZ150K/DZ151KB
When the self-diagnosis function is activated to
prevent the system from malfunctioning, a 5-
character service number (e.g., C 13 50) with a
combination of a letter and 4 digits appears on
the screen and the front panel display. In this
case, check the following table.
prevent the system from malfunctioning, a 5-
character service number (e.g., C 13 50) with a
combination of a letter and 4 digits appears on
the screen and the front panel display. In this
case, check the following table.
When displaying the version
number on the screen
number on the screen
When you turn on the system, the version
number [VER.X.XX] (X is a number) may
appear on the screen. Although this is not a
malfunction and for Sony service use only,
normal system operation will not be possible.
Turn off the system, and then turn on the system
again to operate.
number [VER.X.XX] (X is a number) may
appear on the screen. Although this is not a
malfunction and for Sony service use only,
normal system operation will not be possible.
Turn off the system, and then turn on the system
again to operate.
Self-diagnosis Function
(When letters/numbers appear in the
display)
display)
First 3
characters of
the service
number
characters of
the service
number
Cause and/or corrective action
C 13
The disc is dirty.
,Clean the disc with a soft cloth
C 31
The disc is not inserted correctly.
,Restart the system, then re-insert
the disc correctly.
E XX
(xx is a number)
To prevent a malfunction, the
system has performed the self-
diagnosis function.
system has performed the self-
diagnosis function.
,Contact your nearest Sony
dealer or local authorized Sony
service facility and give the 5-
character service number.
service facility and give the 5-
character service number.
Example: E 61 10
C:13:50
VER.X.XX
4
HCD-DZ150K/DZ151KB
TABLE OF CONTENTS
1.
SERVICING NOTE
...................................................
5
2.
GENERAL
...................................................................
9
3.
DISASSEMBLY
3-1.
Disassembly Flow ........................................................... 12
3-2.
Case (DS), Front Panel Assy ........................................... 13
3-3.
FL Board .......................................................................... 14
3-4.
JACK Board, P-SW Board .............................................. 15
3-5.
Tuner (FM/AM) ............................................................... 15
3-6.
DIAT-CON Board (Except RU) ....................................... 16
3-7.
IO-S-OUT Board ............................................................. 16
3-8.
POWER Board ................................................................ 17
3-9.
SPEAKER Board, D.C. Fan ............................................ 17
3-10. MAIN Board .................................................................... 18
3-11. DVD Mechanism Deck (CDM85-DVBU102) ................ 19
3-12. Tray .................................................................................. 19
3-13. Belt, MS-203 Board ........................................................ 20
3-14. Optical Pick-up (KHM-313CAA) ................................... 21
3-11. DVD Mechanism Deck (CDM85-DVBU102) ................ 19
3-12. Tray .................................................................................. 19
3-13. Belt, MS-203 Board ........................................................ 20
3-14. Optical Pick-up (KHM-313CAA) ................................... 21
4.
TEST MODE
............................................................... 22
5.
ELECTRICAL ADJUSTMENT
............................. 26
6.
DIAGRAMS
6-1.
Block Diagram – RF/VIDEO Section – ......................... 28
6-2.
Block Diagram – AUDIO/AMP Section – ..................... 29
6-3.
Block Diagram – POWER Section – .............................. 30
6-4.
Printed Wiring Board – MAIN Board (Side A) – ........... 31
6-5.
Printed Wiring Board – MAIN Board (Side B) – ........... 32
6-6.
Schematic Diagram – MAIN Board (1/9) – ................... 33
6-7.
Schematic Diagram – MAIN Board (2/9) – ................... 34
6-8.
Schematic Diagram – MAIN Board (3/9) – ................... 35
6-9.
Schematic Diagram – MAIN Board (4/9) – ................... 36
6-10. Schematic Diagram – MAIN Board (5/9) – ................... 37
6-11. Schematic Diagram – MAIN Board (6/9) – ................... 38
6-12. Schematic Diagram – MAIN Board (7/9) – ................... 39
6-13. Schematic Diagram – MAIN Board (8/9) – ................... 40
6-14. Schematic Diagram – MAIN Board (9/9) – ................... 41
6-15. Printed Wiring Board – IO-S-OUT Board – .................. 42
6-16. Schematic Diagram – IO-S-OUT Board – ..................... 43
6-17. Printed Wiring Board
6-11. Schematic Diagram – MAIN Board (6/9) – ................... 38
6-12. Schematic Diagram – MAIN Board (7/9) – ................... 39
6-13. Schematic Diagram – MAIN Board (8/9) – ................... 40
6-14. Schematic Diagram – MAIN Board (9/9) – ................... 41
6-15. Printed Wiring Board – IO-S-OUT Board – .................. 42
6-16. Schematic Diagram – IO-S-OUT Board – ..................... 43
6-17. Printed Wiring Board
– DIAT-CON Board (Except RU) – ................................. 44
6-18. Schematic Diagram – DIAT-CON Board (Except RU) – 44
6-19. Printed Wiring Boards – FL, JACK Board – .................. 45
6-20. Schematic Diagram – FL Board – .................................. 46
6-21. Schematic Diagram – JACK Board – ............................. 47
6-22. Printed Wiring Boards – SPEAKER, P-SW Board – ..... 48
6-23. Schematic Diagram – SPEAKER, P-SW Board – ......... 48
6-24. Printed Wiring Board – MS-203 Board – ....................... 49
6-25. Schematic Diagram – MS-203 Board – ......................... 49
6-26. Printed Wiring Board – POWER Board – ...................... 50
6-27. Schematic Diagram – POWER Board – ......................... 51
6-19. Printed Wiring Boards – FL, JACK Board – .................. 45
6-20. Schematic Diagram – FL Board – .................................. 46
6-21. Schematic Diagram – JACK Board – ............................. 47
6-22. Printed Wiring Boards – SPEAKER, P-SW Board – ..... 48
6-23. Schematic Diagram – SPEAKER, P-SW Board – ......... 48
6-24. Printed Wiring Board – MS-203 Board – ....................... 49
6-25. Schematic Diagram – MS-203 Board – ......................... 49
6-26. Printed Wiring Board – POWER Board – ...................... 50
6-27. Schematic Diagram – POWER Board – ......................... 51
7.
EXPLODED VIEWS
7-1.
Overall Section ................................................................ 65
7-2.
Front Panel Section ......................................................... 66
7-3.
Chassis Section ................................................................ 67
7-4.
DVD Mechanism Deck Section (CDM85-DVBU102) ... 68
8.
ELECTRICAL PARTS LIST
.................................. 69
•
Abbreviation
RU
RU
: Russian model
Ver. 1.1
