DAV-C770, HCD-C770, HCD-C990 - Sony DVD Service Manual (repair manual)

dav-c770, hcd-c770, hcd-c990 service manual
Model
DAV-C770 HCD-C770 HCD-C990
Pages
127
Size
11.23 MB
Type
PDF
Document
Service Manual
Brand
Device
DVD
File
dav-c770-hcd-c770-hcd-c990.pdf
Date

Read Sony DAV-C770 / HCD-C770 / HCD-C990 Service Manual online

SERVICE MANUAL
SACD/DVD RECEIVER
US Model
Canadian Model
HCD-C770/C990
AEP Model
Australian Model
HCD-C770
HCD-C770/C990
Ver 1.6  2004.09
9-874-059-07
Sony Corporation
2004I05-1
Audio Group
© 2004.09
Published by Sony Engineering Corporation
SPECIFICATIONS
HCD-C770/C990 is the amplifier, DVD/CD
player and tuner section in DAV-C770/C990.
Model Name Using Similar Mechanism
NEW
Mechanism Type
CDM69-DVBU16
Base Unit Name
DVBU16
Optical Traverse Unit Name
DBU-1
AUDIO POWER SPECIFICATIONS (C770: US model)
POWER OUTPUT AND TOTAL HARMONIC DISTORTION:
With 3 ohm loads, both channels driven, from 150 – 10,000 Hz; rated
70 watts per channel minimum RMS power, with no more than 1 %
total harmonic distortion from 250 milliwatts to rated output.
Amplifier section
Stereo mode (C770)
90 W + 90 W (3 ohms at 1 kHz, THD 10 %)
Surround mode (C770)
Front: 90 W + 90 W
Center*: 90 W
Rear*: 90 W + 90 W (3 ohms at 1 kHz, THD 10 %)
Subwoofer*: 100 W (3 ohms at 100 Hz, THD 10 %)
Depending on the sound field settings and the source, there may be no sound output.
Inputs (Analog)
VIDEO 1, 2:
Sensitivity: 150 mV
Impedance: 50 kilohms
Inputs (Digital)
VIDEO 2 (optical):
Sensitivity: –
Outputs (Analog)
VIDEO 1 (AUDIO OUT):
Voltage: 2 V
Impedance: 1 kilohms
PHONES:
Accepts low- and high-impedance headphones
AUDIO POWER SPECIFICATIONS (C990: US model)
POWER OUTPUT AND TOTAL HARMONIC DISTORTION:
With 3 ohm loads, both channels driven, from 150 – 10,000 Hz; rated
75 watts per channel minimum RMS power, with no more than 1 %
total harmonic distortion from 250 milliwatts to rated output.
Stereo mode (C990)
100 W + 100 W (3 ohms at 1 kHz, THD 10 %)
Surround mode (C990)
Front: 100 W + 100 W
Center*: 100 W
Rear*: 100 W + 100 W (3 ohms at 1 kHz, THD 10 %)
Subwoofer*: 100 W (3 ohms at 100 Hz, THD 10 %)
 – Continued on next page –
Photo: HCD-C770
HCD-C770/C990
2
Note:
 Refer to the “5. TEST MODE” (page 22) for another self-diagnosis
function.
Self-diagnosis Function
(When letters/numbers appear in the
display)
When the self-diagnosis function is
activated to prevent the system from
malfunctioning. In this case a five-character
service number (e.g., C 13 00) with a
combination of a letter and digits appears on
the screen and the front panel display. Refer
to the following table.
First three
characters of
the service
number
C 13
C 31
E XX
(xx is a number)
Cause and/or Corrective
Action
The disc is dirty.
, Clean the disc with a soft
cloth. 
The disc is not inserted
correctly.
, Re-insert the disc
correctly.
To prevent a malfunction, the
system has performed the self-
diagnosis function.
, Contact your nearest Sony
dealer or local authorized
Sony service facility and
give the 5-character
service number.
Example: E 61 10
C:13:00
SELF  DIAGNOSIS  FUNCTION
Super Audio CD/DVD system
Laser
Semiconductor laser
(Super Audio CD/DVD: 
λ = 650 nm)
(CD: 
λ = 780 nm)
Emission duration: continuous
Signal format system
NTSC or NTSC/PAL
Frequency response (at 2 CH STEREO mode)
DVD (PCM): 2 Hz to 22 kHz (
±1.0 dB)
CD: 2 Hz to 20 kHz (
±1.0 dB)
Signal-to-noise ratio
More than 80 dB (VIDEO 1 (AUDIO) connectors only)
Harmonic distortion
Less than 0.03 %
FM tuner section
System
PLL quartz-locked digital synthesizer system
Tuning range
North American model:
87.5 – 108.0 MHz (100 kHz step)
Other models:
87.5 – 108.0 MHz (50 kHz step)
Antenna
FM wire antenna
Antenna terminals
75 ohms, unbalanced
Intermediate frequency
10.7 MHz
AM tuner section
System
PLL quartz-locked digital synthesizer system
Tuning range
North American model:
530 – 1,710 kHz (with the interval set at 10 kHz)
531 – 1,710 kHz (with the interval set at 9 kHz)
European model:
531 – 1,602 kHz (with the interval set at 9 kHz)
Other models:
531 – 1,602 kHz (with the interval set at 9 kHz)
530 – 1,710 kHz (with the interval set at 10 kHz)
Antenna
Loop antenna
Intermediate frequency
450 kHz
Video section
Inputs
Video: 1 Vp-p 75 ohms
Outputs
Video: 1 Vp-p 75 ohms
S video:
Y: 1 Vp-p 75 ohms
C: 0.286 Vp-p 75 ohms
COMPONENT:
Y: 1 Vp-p 75 ohms
P
B
/C
B
, P
R
/C
R
: 0.7 Vp-p 75 ohms
General
Power requirements
North American model:
120 V AC, 60 Hz
European model:
230 V AC, 50/60 Hz
Australian model:
220 – 240 V AC, 50/60 Hz
Power consumption (C770)
135 W (120 V AC) 135 W (230 V AC)
1 W  (120 V AC) 2 W (230 V AC) 
Dimensions (approx.)
× 70 × 335 mm (14 × 2 
7
/
8
 
× 13 
1
/
4
 inches) (w/h/d) 
incl. projecting parts
Mass (approx.)
4.4 kg (9 lb 12 oz)
Operating temperature
5˚C to 35˚C (41˚F to 95˚F)
Operating humidity
5 % to 90 %
Design and specifications are subject to change without notice.
355 
Power consumption (C990)
140 W (120 V AC)
1 W  (120 V AC) (at the Power Saving Mode)
(at the Power Saving Mode)
HCD-C770/C990
3
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C dur-
ing repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous ra-
diation exposure.
ATTENTION  AU  COMPOSANT  AYANT  RAPPORT
À  LA  SÉCURITÉ!
LES  COMPOSANTS  IDENTIFIÉS  PAR  UNE  MARQUE  
0
SUR  LES  DIAGRAMMES  SCHÉMATIQUES  ET  LA  LISTE
DES  PIÈCES  SONT  CRITIQUES  POUR  LA  SÉCURITÉ
DE  FONCTIONNEMENT.  NE  REMPLACER  CES  COM-
POSANTS  QUE  PAR  DES  PIÈCES  SONY  DONT  LES
NUMÉROS  SONT  DONNÉS  DANS  CE  MANUEL  OU
DANS  LES  SUPPLÉMENTS  PUBLIÉS  PAR  SONY.
SAFETY-RELATED  COMPONENT  WARNING!!
COMPONENTS  IDENTIFIED  BY  MARK  
0
  OR  DOTTED
LINE  WITH  MARK  
0
  ON  THE  SCHEMATIC  DIAGRAMS
AND  IN  THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE
OPERATION.  REPLACE  THESE  COMPONENTS  WITH
SONY  PARTS  WHOSE  PART  NUMBERS  APPEAR  AS
SHOWN  IN  THIS  MANUAL  OR  IN  SUPPLEMENTS  PUB-
LISHED  BY  SONY.
This appliance is classified as a
CLASS 1 LASER product. The label
is located on the bottom exterior.
This label is located on the bottom
exterior.
SAFETY  CHECK-OUT
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE  TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM
or battery-operated AC voltmeter. The “limit” indication is 0.75
V, so analog meters must have an accurate low-voltage scale.
The Simpson 250 and Sanwa SH-63Trd are examples of a pas-
sive VOM that is suitable. Nearly all battery operated digital
multimeters that have a 2 V AC range are suitable.  (See Fig. A)
Fig. A.
Using an AC voltmeter to check AC leakage.
1.5 k
0.15 
µ
F
AC
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
HCD-C770/C990
4
TABLE  OF  CONTENTS
SELF DIAGNOSIS FUNCTION
....................................
2
1.
SERVICING NOTES
...............................................
5
2.
GENERAL
Location of Controls ......................................................
6
3.
DISASSEMBLY
3-1. Disassembly Flow ..........................................................
9
3-2. Front Panel (AL) Section, Side Panel (L)/(R) ............... 10
3-3. Mechanism Deck (CDM69-DVBU16) .......................... 10
3-4. POWER SW Board ........................................................ 11
3-5. AUDIO Board, VIDEO Board ....................................... 11
3-6. AMP Board .................................................................... 12
3-7. POWER Board ............................................................... 12
3-8. DVD Board ..................................................................... 13
3-9. Optical Pick-up (DVBU16) ........................................... 13
3-10. Pick-up Unit (TDP022W) .............................................. 14
3-11. SW Board, Bracket (Top) assy ...................................... 14
3-12. RELAY Board ................................................................ 15
3-13. Motor (Stocker) Assy (Stocker) (M781) ....................... 15
3-14. Motor (Stocker) Assy (Roller) (M771) ......................... 16
3-15. Motor (Stocker) Assy (Mode) (M761) .......................... 16
3-16. Rubber Roller (Slider) Assy .......................................... 17
3-17. Timing Belt (Front/Rear) ............................................... 17
3-18. Cam (Gear) ..................................................................... 18
3-19. SENSOR Board .............................................................. 18
4.
ASSEMBLY
4-1. How to Install the Cam (Eject Lock) ............................. 19
4-2. How to Install the Cam (Gear) ....................................... 19
4-3. How to Install the Gear (Mode 2) .................................. 20
4-4. How to Install the Gear (Mode Cam) ............................ 20
4-5. How to Install the Rotary Encoder (S702),
Gear (Stocker Communication) ..................................... 21
4-6. How to Install the Cam (Stocker U/D) .......................... 21
4-7. How to Install the Stocker Assy ..................................... 22
4-8. Phase Adjustment Between Pinions (Slider)
And Slider-1 to 5 (L/R) .................................................. 23
5.
TEST  MODE
............................................................. 24
6.
ELECTRICAL  ADJUSTMENT
........................... 31
7.
DIAGRAMS
7-1. Block Diagram  – RF SERVO Section – ....................... 32
7-2. Block Diagram  – AUDIO (DSP) Section – .................. 33
7-3. Block Diagram  – AUDIO OUT, PANEL Section – ..... 34
7-4. Block Diagram  – VIDEO Section – ............................. 35
7-5. Block Diagram
– CHANGER, POWER SUPPLY Section – ................. 36
7-6. Note for Printed Wiring Boards and
Schematic Diagrams ...................................................... 37
7-7. Printed Wiring Boards  – RF Section – ......................... 38
7-8. Schematic Diagram  – RF Section – .............................. 39
7-9. Printed Wiring Boards  – CHANGER Section – ........... 40
7-10. Schematic Diagram  – CHANGER Section – ............... 41
7-11. Printed Wiring Board
– DVD Board (Component Side) – ............................... 42
7-12. Printed Wiring Board
– DVD Board (Conductor Side) – ................................. 43
7-13. Schematic Diagram  – DVD Board (1/10) – ................. 44
7-14. Schematic Diagram  – DVD Board (2/10) – ................. 45
7-15. Schematic Diagram  – DVD Board (3/10) – ................. 46
7-16. Schematic Diagram  – DVD Board (4/10) – ................. 47
7-17. Schematic Diagram  – DVD Board (5/10) – ................. 48
7-18. Schematic Diagram  – DVD Board (6/10) – ................. 49
7-19. Schematic Diagram  – DVD Board (7/10) – ................. 50
7-20. Schematic Diagram  – DVD Board (8/10) – ................. 51
7-21. Schematic Diagram  – DVD Board (9/10) – ................. 52
7-22. Schematic Diagram  – DVD Board (10/10) – ............... 53
7-23. Printed Wiring Board  – AMP Section (1/2) – .............. 54
7-24. Printed Wiring Boards  – AMP Section (2/2) – ............. 55
7-25. Schematic Diagram  – AMP Section (1/2) – ................. 56
7-26. Schematic Diagram  – AMP Section (2/2) – ................. 57
7-27. Printed Wiring Boards  – AUDIO Section – ................. 58
7-28. Schematic Diagram  – AUDIO Section – ...................... 59
7-29. Printed Wiring Board  – VIDEO Section – ................... 60
7-30. Schematic Diagram  – VIDEO Section – ...................... 61
7-31. Printed Wiring Boards
– DC-DC CONVERTER Section – ............................... 62
7-32. Schematic Diagram
– DC-DC CONVERTER Section – ............................... 63
7-33. Printed Wiring Boards  – CONTROL Section – ........... 64
7-34. Schematic Diagram  – CONTROL Section – ................ 65
7-35. Printed Wiring Board  – FL Board – ............................. 66
7-36. Schematic Diagram  – FL Board – ................................ 67
7-37. Printed Wiring Boards  – POWER Section (1/2) – ....... 68
7-38. Printed Wiring Boards  – POWER Section (2/2) – ....... 69
7-39. Schematic Diagram  – POWER Section – .................... 70
7-40. IC Pin Function Description .......................................... 88
8.
EXPLODED  VIEWS
8-1. General Section ............................................................. 107
8-2. Front Panel Section-1 .................................................... 108
8-3. Front Panel Section-2 .................................................... 109
8-4. Chassis Section-1 .......................................................... 110
8-5. Chassis Section-2 .......................................................... 111
8-6. Chassis Section-3 .......................................................... 112
8-7. Mechanism Deck Section-1 (CDM69-DVBU16) ........ 113
8-8. Mechanism Deck Section-2 (CDM69-DVBU16) ........ 114
8-9. Mechanism Deck Section-3 (CDM69-DVBU16) ........ 115
8-10. Mechanism Deck Section-4 (CDM69-DVBU16) ........ 116
8-11. Mechanism Deck Section-5 (CDM69-DVBU16) ........ 117
8-12. Mechanism Deck Section-6 (CDM69-DVBU16) ........ 118
8-13. Optical Pick-up Section (DVBU16) ............................. 119
9.
ELECTRICAL  PARTS  LIST
............................. 120
Ver 1.5
Page of 127
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