BDP-S560 - Sony DVD Service Manual (repair manual). Page 2

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BDP-S560
SAFETY  CHECK-OUT
LEAKAGE  TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1.  A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers' instructions to use these
instruments.
2.  A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3.  Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples of a
passive VOM that is suitable. Nearly all battery operated digital
multimeters that have a 2V AC range are suitable. (See Fig. A)
1.  Check the area of your repair for unsoldered or poorly-soldered
connections. Check the entire board surface for solder splashes
and bridges.
2.  Check the interboard wiring to ensure that no wires are “pinched”
or contact high-wattage resistors.
3.  Look for unauthorized replacement parts, particularly transistors,
that were installed during a previous repair. Point them out to
the customer and recommend their replacement.
4.  Look for parts which, though functioning, show obvious signs
of deterioration. Point them out to the customer and recommend
their replacement.
5.  Check the line cord for cracks and abrasion. Recommend the
replacement of any such line cord to the customer.
6.  Check the B+ voltage to see it is at the values specified.
7.  Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage. Check
leakage as described below.
After correcting the original service problem, perform the following 
safety checks before releasing the set to the customer:
1.5 k
0.15 
µ
F
AC
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
Fig. A.  Using an AC voltmeter to check AC leakage.
Unleaded solder
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size.)
 : LEAD  FREE  MARK
Unleaded solder has the following characteristics.
•  Unleaded solder melts at a temperature about 40°C higher than
ordinary solder.
 Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
 Soldering irons using a temperature regulator should be set to
about 350°C.
 Caution: The printed pattern (copper foil) may peel away if the
heated tip is applied for too long, so be careful!
•  Strong viscosity
 Unleaded solder is more viscous (sticky, less prone to flow) than
ordinary solder so use caution not to let solder bridges occur such
as on IC pins, etc.
•  Usable with ordinary solder
 It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
CAUTION:
The use of optical instrument with this product will increase eye
hazard.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radia-
tion exposure.
2
WARNING
To reduce the risk of fire or electric 
shock, do not expose this apparatus 
to rain or moisture.
To avoid electrical shock, do not 
open the cabinet. Refer servicing to 
qualified personnel only.
Batteries or batteries installed 
apparatus shall not be exposed to 
excessive heat such as sunshine, 
fire or the like.
CAUTION
The use of optical instruments with 
this product will increase eye 
hazard. As the laser beam used in 
this Blu-ray Disc/DVD player is 
harmful to eyes, do not attempt to 
disassemble the cabinet.
Refer servicing to qualified 
personnel only.
This label is located on the laser 
protective housing inside the 
enclosure.
This appliance is classified as a 
CLASS 1 LASER product. The 
CLASS 1 LASER PRODUCT 
MARKING is located on the laser 
protective housing inside the 
enclosure. 
(Except US, Canadian, E)
Notice for customers in the 
United Kingdom and 
Republic of Ireland
A molded plug complying with 
BS1363 is fitted to this equipment 
for your safety and convenience.
Should the fuse in the plug 
supplied need to be replaced, a 5 
AMP fuse approved by AST A or 
BSI to BS1362, (i.e., marked with 
 or 
 mark) must be used.
If the plug supplied with this 
equipment has a detachable fuse 
cover, be sure to attach the fuse 
cover after you change the fuse. 
Never use the plug without the fuse 
cover. If you should lose the fuse 
cover, please contact your nearest 
Sony service station.
Disposal of Old Electrical 
& Electronic Equipment 
(Applicable in the 
European Union and 
other European countries 
with separate collection 
systems)
This symbol on the product or on 
its packaging indicates that this 
product shall not be treated as 
household waste. Instead it shall be 
handed over to the applicable 
collection point for the recycling of 
electrical and electronic 
equipment. By ensuring this 
product is disposed of correctly, 
you will help prevent potential 
negative consequences for the 
environment and human health, 
which could otherwise be caused 
by inappropriate waste handling of 
this product. The recycling of 
materials will help to conserve 
natural resources. For more 
detailed information about 
recycling of this product, please 
contact your local Civic Office, 
your household waste disposal 
service or the shop where you 
purchased the product.
Disposal of waste 
batteries (applicable in 
the European Union and 
other European countries 
with separate collection 
systems)
This symbol on the battery or on 
the packaging indicates that the 
battery provided with this product 
shall not be treated as household 
waste.
By ensuring these batteries are 
disposed of correctly, you will help 
prevent potentially negative 
consequences for the environment 
and human health which could 
otherwise be caused by 
inappropriate waste handling of the 
battery. The recycling of the 
materials will help to conserve 
natural resources.
In case of products that for safety, 
performance or data integrity 
reasons require a permanent 
connection with an incorporated 
battery, this battery should be 
replaced by qualified service staff 
only.
To ensure that the battery will be 
treated properly, hand over the 
product at end-of-life to the 
applicable collection point for the 
recycling of electrical and 
electronic equipment.
For all other batteries, please view 
the section on how to remove the 
battery from the product safely. 
Hand the battery over to the 
applicable collection point for the 
recycling of waste batteries.
For more detailed information 
about recycling of this product or 
battery, please contact your local 
Civic Office, your household 
waste disposal service or the shop 
where you purchased the product.
WARNING!!
WHEN  SERVICING,  DO  NOT  APPROACH  THE  LASER 
EXIT  WITH  THE  EYE  TOO  CLOSELY.  IN  CASE  IT  IS 
NECESSARY  TO  CONFIRM  LASER  BEAM  EMISSION, 
BE  SURE  TO  OBSERVE  FROM  A  DISTANCE  OF MORE   
THAN   25  cm  FROM  THE  SURFACE  OF  THE OBJEC-
TIVE  LENS  ON  THE  OPTICAL  PICK-UP  BLOCK.
SAFETY-RELATED  COMPONENT  WARNING!!
COMPONENTS  IDENTIFIED  BY  MARK  0  OR  DOTTED  LINE  
WITH  MARK  
0  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN  
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.  RE-
PLACE  THESE  COMPONENTS  WITH  SONY  PARTS  WHOSE  
PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  MANUAL  OR  
IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
ATTENTION  AU  COMPOSANT  AYANT  RAPPORT  
À  LA  SÉCURITÉ!
LES    COMPOSANTS    IDENTIFIÉS    PAR    UNE    MARQUE    0  
SUR    LES    DIAGRAMMES    SCHÉMATIQUES    ET    LA    LISTE  
DES   PIÈCES  SONT  CRITIQUES  POUR   LA  SÉCURITÉ   DE  
FONCTIONNEMENT.    NE    REMPLACER    CES    COMPOSANTS  
QUE  PAR  DES  PIÈCES  SONY  DONT  LES  NUMÉROS  SONT  
DONNÉS    DANS    CE    MANUEL    OU    DANS    LES    SUPPLÉ-
MENTS  PUBLIÉS  PAR  SONY.
This appliance is classified as a 
CLASS 1 LASER product. The 
CLASS 1 LASER PRODUCT 
MARKING is located on the laser 
protective housing inside the 
enclosure. (EC1, EC2, CEK, 
Australian)
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