BDP-BX510, BDP-S4100, BDP-S5100 - Sony DVD Service Manual (repair manual). Page 61

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BDP-S4100/BX510/S5100
6-9
6-8. Drive fl owchart
Optical Block Unit (BU) IOP check flow (zz) ~ [Before BU Replacem
Optical Block unit (BU) OP Data Write Flow (yy) ~ [After BU/MB Replacement]
nt]
e
BDP-S4100/BX510/S5100 
can play the BD-disc
BLX-104
Check Drive Power Supply
Check 
PS301, PS302
Replace PS when open
Check / replace the FFC cable, then check
BDP-
S4100/BX510/S5100
operates normally
OPT-005 FFC cable (1-839-540-11) @
OPT-1002 FFC cable (1-846-561-11)
Check the Optical Block Unit (BU) by 
service mode. (Flowchart zz)
BU IOP is OK?
Replace the Optical Block Unit (BU)
Optical Block Unit (BU) replace 
(Flowchart yy)
OK
Optical Block or BU no problem
DVD: HLX-513
CD: HLX-A1
NO
YES
NO
YES
YES
NO
NO
YES
NO
YES
Enter Service Mode
Press 
<OPEN/CLOSE>., <PLAY>,<STOP>
and plug in AC Power
Inside *Service Mode Menu
Select [8] Drive
Inside *Drive
Select [7] OP Check Menu
Inside *OP Check Menu
Select [3] dIOP then  press 'ENTER'
Specification dIOP
BD:
6mA
DVD, CD: 
9mA
IOP out of specification need BU
replacement
Optical Block Unit (BU) replace 
(Flowchart yy)
AC Power OFF
NO
YES
Remove the defective BU from Loading 
Assy and also remove BU insulator (4pcs)
Unpack new BU and take OP Data
Barcode photo by camera
Assemble BU with Insulators to Loading
Assy (tighten screw with  2kgf)
Decode the OP Data Barcode photo using
BDPRdec.exe
and save the test data to 
USB memory
(File Name: BuData.txt)
Enter Service Mode and insert USB 
memory to USB connector
Select [8] Drive --> 
Select [1] Drive OP data Write 
Press ENTER
After Finishing  ReWrite OP data
--> Turn AC Power OFF
And confirm dIOP by select [7] OP Check 
Menu to verify IOP in specification
IOP in specification --> Turn AC Power
OFF
Turn Power ON and check playback 
performance using BD, DVD and CD
BLX-104
DVD: HLX-513
CD: HLX-A1
The following cases need OP Data Write:
(1) Replace BU (MB is original)
(2) Replace MB (BU is original)
(3) Replace both BU and MB
JIG requirement
Digital camera (with macro mode)
Barcode decoder (BDPRdec.exe)
installed in jig
PC's (jig purpose)
USB memory
ESD free work bench
-
+
-
+
Q311 Pin 6: 12V
Q302 Pin 6: 5V
Select Mode : 1 or 2
on:
ti
Explana
t
e 1: BDV se
Mod
Mode 2: BDP set
BDP-S4100/BX510/S5100 
can play the DVD/CD-disc
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