BDP-BX18, BDP-S185, BDP-S186 (serv.man2) - Sony DVD Service Manual (repair manual)

bdp-bx18, bdp-s185, bdp-s186 (serv.man2) service manual
Model
BDP-BX18 BDP-S185 BDP-S186 (serv.man2)
Pages
106
Size
7.65 MB
Type
PDF
Document
Service Manual
Brand
Device
DVD
File
bdp-bx18-bdp-s185-bdp-s186-sm2.pdf
Date

Read Sony BDP-BX18 / BDP-S185 / BDP-S186 (serv.man2) Service Manual online

Sony Corporation
Home Entertainment Business Group
SERVICE MANUAL
9-890-789-13
L6
Published by Manual Design Dept.
BLU-RAY DISC / DVD PLAYER
BDP-BX18/S185/S186
RMT-B120P/B119A/B109C
SPECIFICATIONS
General
Power requirements:
120V AC, 60Hz (BDP-S185:US, CND/BX18)
220 – 240V AC, 50/60Hz (AEP,UK, AUS, RUS, CH)
Power consumption:
10 W 
Operating humidity:
25 % to 80 %
Specifications and design are subject to change 
without notice.
Supplied accessories
• Audio/video cable (phono plug ×3) (1)(AUS,RUS,US,CND) 
• Remote commander (remote) (1)
• Size AA (R6) batteries (2)
• HDMI cable (1)  ( BDP-S185:CN/BX18 )
(BDP-S185:US/BX18:US)
ENERGY STAR and the ENERGY STAR mark 
are registered U.S. marks. ENERGY STAR is a 
registered mark owned by the U.S. government.
Operating temperature:
5 ºC to 35 ºC(41  F to 95  F) 
º
º
TM
Ver. 2.2  2013.12
Dimensions (approx.):
290mm × 196mm × 43mm
(width/depth/height) incl. projecting parts
(11
1/2
 in. × 7 
3/4
 in. × 1 
3/4
 in.)
Mass (approx.):
1.1kg (2 lb 6 
3 / 4
 oz)
System
Laser:  Semiconductor laser
Inputs and outputs
(Jack name:
Jack type/Output level/Load impedance)
HDMI OUT:
HDMI 19-pin standard connector
LINE OUT VIDEO:
Phono jack/1.0 Vp-p/75 ohms
LAN (100):
100BASE-TX Terminal
USB:
USB jack Type A maximum current 500mA 
LINE OUT R-AUDIO-L:
Phone jack/2 Vrms/10 kilohms
DIGITAL OUT (COAXIAL):
Phono jack/0.5 Vp-p/75 ohms
(For connecting USB device)
US
***BDP-S185 (S/N)
CND
US
***BDP-BX18 (S/N)
CND
*BDP-S185 (S/N)
1,200,001 ~ 1,499,999 
**BDP-S185 (S/N)
**BDP-S186 (S/N)
AEP (Black)
AEP (Silver)
IMPORTANT INFORMATION
Note : 
Use only for serial number (S/N) listed
4000001 ~ 4499999 
3300001 ~ 3499999 
4500001 ~ 4999999 
3600001 ~ 3999999 
7400001 ~ 8499999 
5200001 ~ 5999999 
2000001 ~ 4999999 
8700001 ~ 9999999 
2000001 ~ 4999999 
8700001 ~ 9999999 
UK/AUS
RUS
CH
5,300,001 ~
 
5,499,999 
4,200,001 ~
 
4,399,999 
***US Model
***Canadian Model
*Australian/NZ Model
 *Chinese Model
  *Russian Model
 **AEP Model
*UK Model
BDP-BX18/S185/S186
– 2 –
SAFETY  CHECK-OUT
LEAKAGE  TEST
The AC leakage from any exposed metal part to earth ground and 
from all exposed metal parts to any exposed metal part having a 
return to chassis, must not exceed 0.5 mA (500 microamperes). 
Leakage current can be measured by any one of three methods.
1.  A commercial leakage tester, such as the Simpson 229 or RCA 
WT-540A. Follow the manufacturers' instructions to use these 
instruments.
2.  A battery-operated AC milliammeter. The Data Precision 245 
digital multimeter is suitable for this job.
3.  Measuring the voltage drop across a resistor by means of a 
VOM or battery-operated AC voltmeter. The “limit” indication 
is 0.75V, so analog meters must have an accurate low-voltage 
scale. The Simpson 250 and Sanwa SH-63Trd are examples of a 
passive VOM that is suitable. Nearly all battery operated digital 
multimeters that have a 2V AC range are suitable. (See Fig. A)
1.  Check the area of your repair for unsoldered or poorly-soldered 
connections. Check the entire board surface for solder splashes 
and bridges.
2.  Check the interboard wiring to ensure that no wires are “pinched” 
or contact high-wattage resistors.
3.  Look for unauthorized replacement parts, particularly transistors, 
that were installed during a previous repair. Point them out to 
the customer and recommend their replacement.
4.  Look for parts which, though functioning, show obvious signs 
of deterioration. Point them out to the customer and recommend 
their replacement.
5.  Check the line cord for cracks and abrasion. Recommend the 
replacement of any such line cord to the customer.
6.  Check the B+ voltage to see it is at the values specified.
7.  Check the antenna terminals, metal trim, “metallized” knobs, 
screws, and all other exposed metal parts for AC leakage. Check 
leakage as described below.
After correcting the original service problem, perform the following 
safety checks before releasing the set to the customer:
Ω
μ
Fig. A.  Using an AC voltmeter to check AC leakage.
Unleaded solder
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with 
the lead free mark due to their particular size.)
 : LEAD  FREE  MARK
Unleaded solder has the following characteristics.
•  Unleaded solder melts at a temperature about 40°C higher than 
ordinary solder.
  Ordinary soldering irons can be used but the iron tip has to be 
applied to the solder joint for a slightly longer time.
  Soldering irons using a temperature regulator should be set to 
about 350°C.
  Caution: The printed pattern (copper foil) may peel away if the 
heated tip is applied for too long, so be careful!
•  Strong viscosity
  Unleaded solder is more viscous (sticky, less prone to flow) than 
ordinary solder so use caution not to let solder bridges occur such 
as on IC pins, etc.
•  Usable with ordinary solder
  It is best to use only unleaded solder but unleaded solder may 
also be added to ordinary solder.
CAUTION:
The use of optical instrument with this product will increase eye 
hazard.
CAUTION
Use of controls or adjustments or performance of procedures 
other than those specified herein may result in hazardous radia-
tion exposure.
This label is located on the laser 
protective housing inside the 
enclosure.
WARNING!!
WHEN  SERVICING,  DO  NOT  APPROACH  THE  LASER 
EXIT  WITH  THE  EYE  TOO  CLOSELY.  IN  CASE  IT  IS 
NECESSARY  TO  CONFIRM  LASER  BEAM  EMISSION, 
BE  SURE  TO  OBSERVE  FROM  A  DISTANCE  OF MORE 
THAN   25  cm  FROM  THE  SURFACE  OF  THE OBJEC-
TIVE  LENS  ON  THE  OPTICAL  PICK-UP  BLOCK.
For customers in European countries
product. The CLASS 1 LASER PRODUCT 
MARKING is located on the rear exterior.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK
OR DOTTED LINE WITH
MARK
ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS  WITH  SONY  PARTS  WHOSE  PART
NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLE-
MENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFÉS PAR UNE MARQUE   SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT
CRITIQUES  POUR  LA  SÉCURITÉ  DE  FONCTIONNEMENT.  NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈSES SONY
DONT  LES  NUMÉROS  SONT  DONNÉS  DANS  CE  MANUEL  OU
DANS LES SUPPÉMENTS PUBLIÉS PAR SONY.
For customers in Taiwan
BDP-BX18/S185/S186
– 3 –
TABLE  OF  CONTENTS
1.
SERVICE NOTE
1-1.  Disc Removal Procedure If  The Tray Cannot Be 
 
Ejected (Forced Ejection)  ................................................................  1-1
1-2. Work when optical device are replaced
 ...............................  1-1
1-3. Test Disc  ....................................................................... 
 1-2
  1-3-1.  Operation and Display  ............................................................  1-2
1-4.  Drive Repairing......................................................................................  1-15
  1-4-1.  Preparation ......................................................................................  1-15
  1-4-2.  Checking Flow ~ Drive (BU) section ~ ...................................  1-15
  1-4-3.  BU Check Flow [zz] ~ ....................................................................  1-16
  1-4-4.  BU (Optical Block) Repair Guide 
......................................  1-16
  1-4-5.  BU Adjustment Flow [yy] ~ ........................................................  1-17
  1-4-6.  KEM480AAA/C2RP1 Packing Spec ..................................... . . 1-17
  1-4-7.  KEM480AAA/C2RP1 Packing ..................................
1- 9
1
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1
  
  1-4-9.  Loading For Service      .................................................................. 1-20
  1-4-10.  Laser Caution Label .......................................................................  1-22
2.   DISASSEMBLY
1
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-2
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2
2-3.
Side Panel   ............................................................................................
2-4. Top Panel .............................................................................................. 2-2
2-5.
Switching Regulator .........................................................................
2-3
.
4
-7
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2
2
2-8
 
 
Drive.......................................................................................................... 2-4
3.   BLOCK  DIAGRAMS
1
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5
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3-5E
5. 
PRINTED  WIRING  BOARDS
5-1.  This Note Is Common For Printed Wiring Boards ....................  5-1
5-2.  FR-316 Board (FRONT RIGHT) 
 
5-3.  MB-144 Board(MAIN)
 
Printed Wiring Board (Side A)   ...................................................   5-3
5-4.  MB-144 Board (MAIN) 
 
Printed Wiring Board (Side B) ........................................................  5-4E
6. 
IC  PIN  FUNCTION  DESCRIPTION
......................................   6-1
7. 
SE RVICE  MODE  ...............................................................................  7-1
8. 
ERROR  LOG  LIST  ...........................................................................  8-1
9. 
TROUBLESHOOTING
 
...........................................................  9-1
10.   RE PAIR   PARTS  LIST
10-1.  Exploded Views .................................................................................  10-1
  10-1-1.  Case Section .................................................................................  10-1
2
0-2-1.
-
1
........
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.................... .......... 10
  10-1-3. 
Main Chassis Section .............
...............................................................................  10-3
  10-1-4. 
BD Section
  ..........................................................................  10-4
Accessories
10-2.  Electrical Parts List ............................................................................  10-5
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1-23
  1-3-2.  Main functions
 
............................................................................  1-9
Tray Cover Assy ...................................................................................
FR-316 Board .......................................................................................
MB-144 Board .......................................................................................
Circuit Board Location .......................................................................  2-5E
2-9
Printed Wiring Board (Side A and B)   ....................................... 5-2
4.
 
SCHEMATIC DIAGRAM
1
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4
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4-2.  
Frame Schematic Diagram.............................................
4-2
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6
1
3
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4
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4
MB-144 Board (DDR 3 A) 
Schematic Diagram (1/12) ............................................
4-5.
MB-144 Board (DDR 3 B) 
Schematic Diagram (2/12) ............................................
MB-144 Board (AUDIO/VIDEO) 
Schematic Diagram (9/12) ..........................................
4-13
4-14
MB-144 Board (GPIO/JTAG) 
Schematic Diagram (10/12) .........................................
MB-144 Board (FE_POWER/OP) 
Schematic Diagram (11/12) .........................................
4-15
MB-144 Board (FE_POWER/MOTOR DRIVE)
Waveforms ...................................................................
4-17E
Schematic Diagram (12/12) .........................................
4-16
MB-144 Board (USB)
4-8
MB-144 Board (HDMI/VIDEO) 
Schematic Diagram (7/12) ..........................................
4-11
MB-144 Board (ETHERNET) 
Schematic Diagram (8/12) ..........................................
4-12
4-7.
MB-144 Board (CLK/POWER2) 
Schematic Diagram (4/12) ............................................
4-6
4-8.
MB-144 Board (FLASH/HOST) 
Schematic Diagram (5/12) ............................................
4-7
4-6.
MB-144 Board (POWER) 
Schematic Diagram (3/12) ............................................
4-5
4-9
4-10
4-10.
4-9.
Schematic Diagram (6/12) ............................................
4-11.
4-12.
4-13.
4-14.
4-15.
4-16.
4-17.
1-18
Notice
Title
Page
Notice
Title
Page
2-6.
2-2
2-3
1-6.   Exchange “BUTTON FUNCTION”  
          for “PANEL ASSY TOP”
 ................................................  1-24
BDP-BX18/S185/S186
1-1
SECTION  1
SERVICE  NOTE
1-1.  DISC  REMOVAL  PROCEDURE  IF  THE  TRAY  CANNOT  BE  EJECTED (FORCED  EJECTION)
1.  Remove the side panel left. (Refer to page 2-1)
2.  Insert a clip in the hole of a drive and open a tray. 
1-2.  Work when optical device is replaced
Note: Please do the following work when you replace the optical device. 
1.  Install it in PC after downloading two set of software from following URL. 
 
(Refer to “1-4-8. BU Data Decode Jig” on page 1-19)
 
STEP 1
 
Microsoft .NET Framework Version 2.0 Redistributable Package (x86)
http://www.microsoft.com/downloads/details.aspx?displaylang=en&FamilyID=0856eacb-4362-4b0d-8edd-aab15c5e04f5
 
STEP 2
 
Microsoft .NET Framework 2.0 Service Pack 1 (x86)
http://www.microsoft.com/downloads/details.aspx?displaylang=en&FamilyID=79bc3b77-e02c-4ad3-aacf-a7633f706ba5
2.  Take a photograph of the bar code on the optical device. The valid bar code photo as shown in  Fig.2
3.  Drag-and-drop the bar code photograph to the icon of decode software (BDPRdec). 
*  The decode software is a complete set of “BDPRdec”,  “Tasman.Bars.dll”, and “SavePath”. 
*  Because decode software cannot be attached, it separately distributes it.
4.  Input the password when you start decode software.
*  Inquire of each service headquarters because the password cannot be disclosed. 
5.  Write the decode data to the set. 
 
(Refer to “1-4-4. BU (Optical Block) Repair Guide” on page 1-16 and “1-4-5. BU Adjustment Flow [yy]” on page 1-17)
Fig.2
1 Insert paper clip inside hole
tray
3   Tray cover assy
2
Page of 106
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Download Sony BDP-BX18 / BDP-S185 / BDP-S186 (serv.man2) Service Manual (Repair Manual)

Here you can read online and download Sony BDP-BX18 / BDP-S185 / BDP-S186 (serv.man2) Service Manual in PDF. BDP-BX18 / BDP-S185 / BDP-S186 (serv.man2) service manual will guide through the process and help you recover, restore, fix, disassemble and repair Sony BDP-BX18 / BDP-S185 / BDP-S186 (serv.man2) DVD. Information contained in service manuals typically includes schematics / circuit diagrams, wiring diagrams, block diagrams, printed wiring boards, exploded views, parts list, disassembly / assembly, pcb.