SAL135F18Z - Sony Digital Camera Service Manual (repair manual). Page 33

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3-1
SAL135F18Z (Sonnar 1.8/135 ZA) (Sonnar T
*
 135mm F1.8 ZA)
A
A
1
2
3
3
3
4
4
5
4
6
7
8
9
10
10
11
7
7
12
13
14
15
16
17
8
18 10
10
19
20 21
22
7
7
23
24
24
7
(Note 2)
(Note 1)
(Note 2)
(Note 3)
ns
ns
ns
ns
ns
(See Page 3-2.) 
(Note 1)
Be sure avoiding replacement of screw filter frame assy
(Ref. No. 1) as far as possible. If replacement of it should
be need, you convey the message to your user that chang-
ing of the “Carl Zeiss Serial No.” is needed, and then
you may obtain user's agreement, and it replace.
3. REPAIR PARTS LIST
3-1.
EXPLODED VIEWS
3-1-1. OUTER BARREL BLOCK, MOUNT BLOCK AND LIGHT SHIELD RING BLOCK
DISASSEMBLY
Ref. No.
Part No.
Description
1
A-1223-858-A FRAME ASSY,SCREW FILTER (Note 1)
2
A-1224-100-A RING ASSY,DRAW
3
2-897-789-01 PIN,GUIDE
4
2-897-980-01 SCREW (1P 1.7X3.5 C3C)
5
2-897-981-01 RING, FOCUS
6
2-898-026-01 BARREL BLOCK, FOCUS HOLD
7
2-898-004-01 SCREW (1P 2X5.5 C3C)
8
2-897-887-01 SCREW (2P 1.7X4 BNI)
9
A-1226-230-A ASSY, PWB FLEXIBLE MAIN
10
2-898-117-01 SCREW (2P 1.7X2.2 BNI)
11
A-1224-099-A RING ASSY, REAR
12
2-695-839-01 LABEL, MODEL NAME
NOTE:
-XX and -X mean standardized parts, so they may
have some difference from the original one.
Items marked “*” are not stocked since they are
seldom required for routine service. Some delay
should be anticipated when ordering these items.
The mechanical parts with no reference number in
the exploded views are not supplied.
(Note 2)
The number or type of these parts need to be selected
according to adjustment etc..
Select the part referring to page 3-3.
Ref. No.
Part No.
Description
13
Selection parts RING (A-C), PRESET (Note 2)
14
2-898-008-01 LEVER, FUNCTION
15
2-897-949-01 SCREW (3ULR-F M1.7X1.6 C3C) (Note 3)
16
2-898-009-01 SPRING, MAIN
17
2-898-010-01 GUIDE, MAIN SPRING
18
2-898-011-01 GUIDE, CONTACT FLEXIBLE
19
Selection parts WASHER (A, B, D, F), FB ADJUSTMENT (Note 2)
20
2-898-016-01 COUPLER
21
2-886-787-01 COUPLER RECEIVE
22
2-898-017-01 BLOCK, MOUNT
23
2-898-020-01 RING BLOCK, LIGHT SHIELD
24
2-898-024-01 SCREW (2P 1.4X2.2 BNI)
ns: not supplied
(Note 3)
Remove the screw (Ref. No. 15) using the
special driver.
3-2
SAL135F18Z (Sonnar 1.8/135 ZA) (Sonnar T
*
 135mm F1.8 ZA)
A
A
B
B
C
C
51
52
53
54
58
55
62
64
64
64
68
68
68
68
66
67
(Note 1)
67
(Note 1)
67
(Note 1)
67
(Note 1)
67
(Note 1)
65
61
69
61
66
(Note 1)
(Note 3)
(Note 3)
65
(Note 1)
65
66
(Note 1)
(Note 1)
62
(Note 1)
62
(Note 1)
ns
ns
63
68
60
(Note 2)
(Note 3)
61
59
59
59
70
3-1-2. 1, 2, 3 AND 4 LENS BLOCK
DISASSEMBLY
Ref. No.
Part No.
Description
51
A-1223-863-A LENS BLOCK, 1
52
2-897-794-01 LENS, G01
53
2-897-805-01 SHEET,ORNAMENTAL 2
54
A-1223-877-A LENS BLOCK, 2
55
2-897-892-01 BLOCK, IRIS
58
A-1224-031-A LENS BLOCK, 3
59
2-897-950-01 SCREW (HEXAGONAL M2X5.5 C3C)
60
X-2177-204-1 LENGTH GROVE BARREL ASSY (Note 2)
61
2-897-949-01 SCREW (3ULR-F M1.7X1.6 C3C) (Note 3)
Ref. No.
Part No.
Description
(Note 2)
Refer to page 3-3 for detail of parts of the length grove
barrel assy (Ref. No. 60).
62
Selection parts WASHER (A, B, D), TILT ADJUSTMENT (Note 1)
63
A-1224-069-A LENS BLOCK, 4
64
2-897-887-01 SCREW (2P 1.7X4 BNI)
65
Selection parts ROLLER (C, K, L) , 2 (Note 1)
66
2-897-891-01 SCREW, 2 ROLLER
67
Selection parts ROLLER (A, D), 3 (Note 1)
68
2-897-898-01 SCREW, ROLLER 3
69
2-897-972-01 SHEET, SCALE FOCUS
70
2-897-971-01 BRUSH, ZOOM
(Note 1)
The number or type of these parts need to be selected
according to adjustment etc..
Select the part referring to page 3-3.
(Note 3)
Remove the screw (Ref. No. 61) using the special driver.
3-3
SAL135F18Z (Sonnar 1.8/135 ZA) (Sonnar T
*
 135mm F1.8 ZA)
D2
D3
D1
D2
D3
D1
3-1-3. SELECTION PARTS
Ref. No.13
These washers are provided for coupler height adjustment.
Change the thickness (t) according to result of adjustment.
Part No.
Description
2-898-007-01 RING, PRESET A
2-898-007-11 RING, PRESET B
2-898-007-21 RING, PRESET C
Ref. No.19
These washers are provided flange back adjustment.
Change the thickness (t) according to result of adjustment.
Part No.
Description
2-898-012-01 WASHER, FB ADJUSTMENT A (t=0.02)
2-898-013-01 WASHER, FB ADJUSTMENT B (t=0.03)
2-898-014-01 WASHER, FB ADJUSTMENT D (t=0.1)
2-898-015-01 WASHER, FB ADJUSTMENT F (t=0.2)
Ref. No.62
These washers are provided projective resolving power adjustment.
Change the thickness (t) according to result of adjustment.
Part No.
Description
2-897-850-01 WASHER, TILT ADJUSTMENT A (t=0.02)
2-897-851-01 WASHER, TILT ADJUSTMENT B (t=0.03)
2-897-852-01 WASHER, TILT ADJUSTMENT D (t=0.1)
Ref. No.65
Select the type of part according to operation load of the associated parts.
Part No.
Description
2-897-888-01 ROLLER, 2 C (D1=3.99,D2=4.50,D3=3.50)
2-897-889-01 ROLLER, 2 K (D1=4.00,D2=4.52,D3=3.50)
2-897-890-01 ROLLER, 2 L (D1=4.01,D2=4.53,D3=3.50)
Ref. No.67
Select the type of part according to operation load of the associated parts.
Part No.
Description
2-897-899-01 ROLLER, 3 A (D1=3.99,D2=4.50,D3=3.48)
2-897-900-01 ROLLER, 3 D (D1=3.99,D2=4.51,D3=3.48)
3-113-316-01 ROLLER, 3 K (D1=3.99,D2=4.51,D3=3.50)
3-113-317-01 ROLLER, 3 L (D1=3.99,D2=4.51,D3=3.52)
3-113-318-01 ROLLER, 3 M (D1=3.99,D2=4.51,D3=3.54)
1
 Length Grove Barrel
2
 F-ECD Flexible Board
3
 Focus 1 Cam Ring Assy 
4
 Focus 2 Cam Ring Block
5
 Focus Joint Plate
6
 Cam Ring 2 Retainer 
7
 Screw (2P 1.7x3 C3C)
(Note 2)   Length grove barrel assy consists of follows, do not disassemble
                the length grove barrel assy to make the most of the function.
1
3
4
5
5
7
7
7
7
6
2
3-4
SAL135F18Z (Sonnar 1.8/135 ZA) (Sonnar T
*
 135mm F1.8 ZA)
3-2.
SUPPLIED ACCESSORIES
Checking supplied accessories.
Other accessories
2-685-145-01 MANUAL, INSTRUCTION (JAPANESE, ENGLISH, FRENCH,
 SPANISH, SIMPLIFIED CHINESE)
2-685-145-11 MANUAL, INSTRUCTION
(GERMAN, DUTCH, SWEDISH, ITALIAN) (AEP)
2-685-145-21 MANUAL, INSTRUCTION (PORTUGUESE, RUSSIAN,
ARABIC, TRADITIONAL CHINESE, KOREAN) (AEP)
X-2176-984-1
Rear Lens Cap
2-683-615-01
Lens Case
2-694-834-01
Lens Hood (SH0003)
2-687-326-01
Front Lens Cap
4-1
SAL135F18Z (Sonnar 1.8/135 ZA) (Sonnar T
*
 135mm F1.8 ZA)
Note:
After the service repair, perform the adjustments referring to this section.
4-1.
PREPARATIONS
4-1-1. List of Service Tools and Equipments
• Variable Transformer (Output voltage: AC 100 V) (Note 3)
• Camera DSLR-A100
• Compact Flash (CF) Card (For image saving)
• Screen (Art paper)
• Tape Measure
• Plane Mirror (For SLRs)
• Adhesive bond (B-10): J-6082-612-A
• Lens Adjustment Program (ActuatorChecker.zip)
• PC Card Setup File (InstaCal.zip)
• Color Calculator 2
Note:
Color Calculator 2 and ActuatorChecker is downloadable from the ESI homepage.
Fig.4-1-1
4. ADJUSTMENTS
J-1
J-10
J-13
J-16
J-11
J-9
J-12
J-15
J-7
J-2
J-4
J-5
J-14
J-8
J-3
J-6
20
30
40
50
60
70
80
90
0
10
Personal computer
(Note 1)
AE master lens
J-6082-597-A
Flange back gauge
(43.50mm)
J-6082-608-A
Flange back tester
J-6082-606-A
A-mount 
attachment
J-6082-607-A
Lens test projector
J-6082-605-A
(Note 3)
1000 mm Collimator
110V: J-6082-604-A
240V: J-6082-604-B
(Note 2)
Luminance box
J-6082-581-A
Aberration
measuring cap
77mm
(SAL35F18Z)
J-6082-648-A
Finished
Inspection
JIG
J-6082-645-A
(Note 4)
Special driver
(D3LUF 88H)
J-6082-654-A
Open JIG
J-6082-655-A
Universal wrench
J-6082-609-A
Filter screw
frame removing tool
J-6082-649-A
Chip-A for
universal wrench
J-6082-609-1
Chip-B for
universal wrench
J-6082-609-2
Ver 1.2  2007.05
4-2
SAL135F18Z (Sonnar 1.8/135 ZA) (Sonnar T
*
 135mm F1.8 ZA)
Note 1:
Personal Computer (PC)
(Color Calculator 2 installed)
OS:
Windows XP
MEMORY:
40 M Byte or more recommended
Hard disk free area: 15 M Byte or more recommended
USB terminal:
Standard equipment
Graphics:
32,000 colors or more recommended VGA monitor
Note 2:
Attach the chart to the 1000 mm collimator as shown in Fig. 4-1-2.
Fig.4-1-2
Note 3:
Connect the variable transformer (Output voltage: AC 100 V) to the lens test projector.
Note 4:
Finished Inspection JIG is AC 100 V only.
Align the marks
1000 mm collimator
Chart
4-3
SAL135F18Z (Sonnar 1.8/135 ZA) (Sonnar T
*
 135mm F1.8 ZA)
4-1-2. Lens Adjustment Program (ActuatorChecker)
The lens adjustment program is required for the following check/adjustment.
4-5. FOCUS-SHIFT CHECK/ADJUSTMENT (APERTURE)
4-7. LENS ROM CHECK
4-8. FOCUS BRUSH POSITION CHECK/ADJUSTMENT AND PATTERN CHECK
4-9. FOCUS HOLD BUTTON CHECK (FOCUS HOLD BUTTON)
4-10. FOCUS HOLD BUTTON CHECK (FOCUS HOLD BUTTON SHORT)
4-11. Write dSB
Prepare/start the lens adjustment program with the following steps.
Equipment used
• Personal Computer
• Lens Adjustment Program (ActuatorChecker Ver. x.x.x.x.zip)
• PC Card Setup File (InstaCal.zip)
Note 1:
Lap top PC with PC card slot on which Windows XP runs
Note 2:
Obtain the PC card setup file (InstaCal.exe) from the ESI homepage.
Note 3:
Obtain the lens adjustment program (ActuatorChecker Ver. x.x.x.x.zip) from the ESI homepage.
1. Download of PC card setup file (InstaCal.zip)
1)
Create the “MCC”folder in the C drive.
Fig.4-1-3
2)
Download the file from Service Fixture and Software of ESI homepage, and save it in “C:\MCC”.
3)
Double-click the downloaded file “InstaCal.zip”to extract it.
4)
The window to specify the extract destination folder appears. Click 
[Browse...]
.
Fig.4-1-4
4-4
SAL135F18Z (Sonnar 1.8/135 ZA) (Sonnar T
*
 135mm F1.8 ZA)
5)
Specify “C:\MCC” for the extract destination folder.
Fig.4-1-5
6)
The window returns to the menu to specify the extract destination folder. Click 
[Unzip]
.
Fig.4-1-6
7)
When the window below appears, click [OK].
Fig.4-1-7
8)
Return to the menu to specify the extract destination folder. Then, click 
[Close]
 to close the window.
4-5
SAL135F18Z (Sonnar 1.8/135 ZA) (Sonnar T
*
 135mm F1.8 ZA)
2. Setup of PC Card
1)
Double-click “InstaCal.msi” in “C:\MCC” folder to begin the installation.
Fig.4-1-8
2)
The menu to begin the installation appears. Click 
[Next>]
.
Fig.4-1-9
3)
Specify the install destination folder. As the default is used for it, click 
[Next>]
.
Fig.4-1-10
4-6
SAL135F18Z (Sonnar 1.8/135 ZA) (Sonnar T
*
 135mm F1.8 ZA)
4)
The menu to tell that the wizard is ready to install appears. Click 
[Install]
.
Fig.4-1-11
5)
The installation is completed. Click 
[Finish]
.
Note:
To refer to the “readme” file, check the “Show the readme file” and click 
[Finish]
.
Fig.4-1-12
6)
To make the configuration installed effective, the window to prompt the restart appears.
Click “Yes” to restart the PC.
Note:
If a device is connected without restarting, the program may not work properly.
Fig.4-1-13

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