SAL135F18Z - Sony Digital Camera Service Manual (repair manual). Page 29

View Sony SAL135F18Z Service Manual online

HELP
SAL135F18Z (Sonnar 1.8/135 ZA) (Sonnar T
*
 135mm F1.8 ZA)
HELP16
Adhesive bond (B-40): J-6082-614-A
1.
Rotate the focus cam ring assy to allowed direction, set to the near position.
2.
Install the 2 lens block to the length grove barrel assy side. Apply the adhesive bond (B-40) to the screwed portions of 2 roller screws.
Then, fix the 2 group lens block with the 2 roller and the 2 roller screws at three locations.
Note:
Select the 2 roller with a play of 0 to 0.010mm with respect to the groove width of length grove barrel assy.
Part Code
Part Name
Diameter
D1
D2
D3
2-897-888-01
2 C roller
3.99
4.50
3.50
2-897-889-01
2 K roller
4.00
4.52
3.50
2-897-890-01
2 L roller
4.01
4.53
3.50
3.
Confirm that the focus 1 cam ring assy rotates smoothly.
D2
D3
D1
2 Lens Block
2 Roller 
(3 places)
Focus 1 Cam Ring Assy
2 Roller Screw
(Apply the adhesive bond (B-40) (3 places))
HELP
SAL135F18Z (Sonnar 1.8/135 ZA) (Sonnar T
*
 135mm F1.8 ZA)
HELP17
Adhesive bond (B-40): J-6082-614-A
1.
Rotate the focus cam ring assy to allowed direction, align it to the roller 3 hole in the vicinity of infinity end.
2.
While inserting the iris control lever in the oblong hole of length grove barrel assy, install the iris block. Apply the adhesive bond (B-
40) to the screwed portions of 3-roller screws. Then, fix the iris block with the 3 roller and the 3-roller screws at three locations.
Note:
• When assembling, do not touch the iris blades.
• Select the 3 roller with diameter (0 to 0.010mm) that is a little larger than the diameter of a hole of length grove barrel
assy. And press and fit it in the hole.
Part Code
Part Name
Diameter
D1
D2
D3
2-897-899-01
3 A roller
3.99
4.50
3.48
2-897-900-01
3 D roller
3.99
4.51
3.48
3.
Confirm that the focus 1 cam ring assy rotates smoothly.
Iris Control Lever
Iris Block
Focus 1 Cam Ring Assy
3 Roller (3 places)
Roller 3 Screw
(Apply the adhesive bond (B-40) (3 places))
D2
D3
D1
HELP
SAL135F18Z (Sonnar 1.8/135 ZA) (Sonnar T
*
 135mm F1.8 ZA)
F-ECD Flexible
Gear
D2
D3
D1
HELP18
Adhesive bond (B-40): J-6082-614-A
1.
Rotate the focus 2 cam ring block so that the position of relationship between the F-ECD flexible and the gear is as shown in figure.
2.
Install the 3 group lens block to the length grove barrel assy. Apply the adhesive bond (B-40) to the screwed portions of 3-roller
screws. Then, fix the 3 group lens block with the 3 roller and the 3-roller screws at three locations.
Note:
• When assembling, do not touch the lens.
• Use the 3 roller with a play of 0 to 0.010mm with respect to the groove width of length grove barrel assy.
Part Code
Part Name
Diameter
D1
D2
D3
2-897-899-01
3 A roller
3.99
4.50
3.48
2-897-900-01
3 D roller
3.99
4.51
3.48
3.
Confirm that the focus cam 2 ring block rotates smoothly.
3 Lens Block
3 Roller (3 places)
F-ECD Flexible
Gear
3 Roller Screw
(Apply the adhesive bond (B-40) (3 places)
Focus 2 Cam Ring Block
HELP
SAL135F18Z (Sonnar 1.8/135 ZA) (Sonnar T
*
 135mm F1.8 ZA)
HELP19
1.
After removing the tilt adjustment washers, they should reinstall the replaced positions.
Note:
After replacing the lens block 4, install the three tilt adjustment washers D (0.1mm) as shown in figure.
2.
Install the 4 lens block, aligning it with positioning pins at three locations of length grove barrel assy. Then, tighten three screws to
fix the 4 lens block.
HELP20
Adhesive bond (B-10): J-6082-612-A
Special driver:
J-6082-654-A
1.
Affix the focus scale to meet the length grove barrel assy (vertical, horizontal).
Note:
• Confirm that the focus scale is not floated.
• Confirm that the surface of focus scale is clean.
2.
Expose both ends of focus scale by peeling off the protection tape so that screws can be tightened.
3.
Fix the focus scale with two screws. (Use the special driver: J-6082-654-A)
4.
Apply the adhesive bond (B-10) to the heads of screws.
Length Grove Barrel Assy
Positioning Pins
Positioning Pins
4 Lens Block
Screws
Positionaing Pins
Tilt Adjustment Washer D
Tilt Adjustment Washer D
Focus Scale
Pasted standard
Horizontal
Pasted standard
Vertical
Screws
(Apply the adhesive bond (B-10))
Length Grove Barrel Assy
3-1
SAL135F18Z (Sonnar 1.8/135 ZA) (Sonnar T
*
 135mm F1.8 ZA)
A
A
1
2
3
3
3
4
4
5
4
6
7
8
9
10
10
11
7
7
12
13
14
15
16
17
8
18 10
10
19
20 21
22
7
7
23
24
24
7
(Note 2)
(Note 1)
(Note 2)
(Note 3)
ns
ns
ns
ns
ns
(See Page 3-2.) 
(Note 1)
Be sure avoiding replacement of screw filter frame assy
(Ref. No. 1) as far as possible. If replacement of it should
be need, you convey the message to your user that chang-
ing of the “Carl Zeiss Serial No.” is needed, and then
you may obtain user's agreement, and it replace.
3. REPAIR PARTS LIST
3-1.
EXPLODED VIEWS
3-1-1. OUTER BARREL BLOCK, MOUNT BLOCK AND LIGHT SHIELD RING BLOCK
DISASSEMBLY
Ref. No.
Part No.
Description
1
A-1223-858-A FRAME ASSY,SCREW FILTER (Note 1)
2
A-1224-100-A RING ASSY,DRAW
3
2-897-789-01 PIN,GUIDE
4
2-897-980-01 SCREW (1P 1.7X3.5 C3C)
5
2-897-981-01 RING, FOCUS
6
2-898-026-01 BARREL BLOCK, FOCUS HOLD
7
2-898-004-01 SCREW (1P 2X5.5 C3C)
8
2-897-887-01 SCREW (2P 1.7X4 BNI)
9
A-1226-230-A ASSY, PWB FLEXIBLE MAIN
10
2-898-117-01 SCREW (2P 1.7X2.2 BNI)
11
A-1224-099-A RING ASSY, REAR
12
2-695-839-01 LABEL, MODEL NAME
NOTE:
-XX and -X mean standardized parts, so they may
have some difference from the original one.
Items marked “*” are not stocked since they are
seldom required for routine service. Some delay
should be anticipated when ordering these items.
The mechanical parts with no reference number in
the exploded views are not supplied.
(Note 2)
The number or type of these parts need to be selected
according to adjustment etc..
Select the part referring to page 3-3.
Ref. No.
Part No.
Description
13
Selection parts RING (A-C), PRESET (Note 2)
14
2-898-008-01 LEVER, FUNCTION
15
2-897-949-01 SCREW (3ULR-F M1.7X1.6 C3C) (Note 3)
16
2-898-009-01 SPRING, MAIN
17
2-898-010-01 GUIDE, MAIN SPRING
18
2-898-011-01 GUIDE, CONTACT FLEXIBLE
19
Selection parts WASHER (A, B, D, F), FB ADJUSTMENT (Note 2)
20
2-898-016-01 COUPLER
21
2-886-787-01 COUPLER RECEIVE
22
2-898-017-01 BLOCK, MOUNT
23
2-898-020-01 RING BLOCK, LIGHT SHIELD
24
2-898-024-01 SCREW (2P 1.4X2.2 BNI)
ns: not supplied
(Note 3)
Remove the screw (Ref. No. 15) using the
special driver.
3-2
SAL135F18Z (Sonnar 1.8/135 ZA) (Sonnar T
*
 135mm F1.8 ZA)
A
A
B
B
C
C
51
52
53
54
58
55
62
64
64
64
68
68
68
68
66
67
(Note 1)
67
(Note 1)
67
(Note 1)
67
(Note 1)
67
(Note 1)
65
61
69
61
66
(Note 1)
(Note 3)
(Note 3)
65
(Note 1)
65
66
(Note 1)
(Note 1)
62
(Note 1)
62
(Note 1)
ns
ns
63
68
60
(Note 2)
(Note 3)
61
59
59
59
70
3-1-2. 1, 2, 3 AND 4 LENS BLOCK
DISASSEMBLY
Ref. No.
Part No.
Description
51
A-1223-863-A LENS BLOCK, 1
52
2-897-794-01 LENS, G01
53
2-897-805-01 SHEET,ORNAMENTAL 2
54
A-1223-877-A LENS BLOCK, 2
55
2-897-892-01 BLOCK, IRIS
58
A-1224-031-A LENS BLOCK, 3
59
2-897-950-01 SCREW (HEXAGONAL M2X5.5 C3C)
60
X-2177-204-1 LENGTH GROVE BARREL ASSY (Note 2)
61
2-897-949-01 SCREW (3ULR-F M1.7X1.6 C3C) (Note 3)
Ref. No.
Part No.
Description
(Note 2)
Refer to page 3-3 for detail of parts of the length grove
barrel assy (Ref. No. 60).
62
Selection parts WASHER (A, B, D), TILT ADJUSTMENT (Note 1)
63
A-1224-069-A LENS BLOCK, 4
64
2-897-887-01 SCREW (2P 1.7X4 BNI)
65
Selection parts ROLLER (C, K, L) , 2 (Note 1)
66
2-897-891-01 SCREW, 2 ROLLER
67
Selection parts ROLLER (A, D), 3 (Note 1)
68
2-897-898-01 SCREW, ROLLER 3
69
2-897-972-01 SHEET, SCALE FOCUS
70
2-897-971-01 BRUSH, ZOOM
(Note 1)
The number or type of these parts need to be selected
according to adjustment etc..
Select the part referring to page 3-3.
(Note 3)
Remove the screw (Ref. No. 61) using the special driver.
3-3
SAL135F18Z (Sonnar 1.8/135 ZA) (Sonnar T
*
 135mm F1.8 ZA)
D2
D3
D1
D2
D3
D1
3-1-3. SELECTION PARTS
Ref. No.13
These washers are provided for coupler height adjustment.
Change the thickness (t) according to result of adjustment.
Part No.
Description
2-898-007-01 RING, PRESET A
2-898-007-11 RING, PRESET B
2-898-007-21 RING, PRESET C
Ref. No.19
These washers are provided flange back adjustment.
Change the thickness (t) according to result of adjustment.
Part No.
Description
2-898-012-01 WASHER, FB ADJUSTMENT A (t=0.02)
2-898-013-01 WASHER, FB ADJUSTMENT B (t=0.03)
2-898-014-01 WASHER, FB ADJUSTMENT D (t=0.1)
2-898-015-01 WASHER, FB ADJUSTMENT F (t=0.2)
Ref. No.62
These washers are provided projective resolving power adjustment.
Change the thickness (t) according to result of adjustment.
Part No.
Description
2-897-850-01 WASHER, TILT ADJUSTMENT A (t=0.02)
2-897-851-01 WASHER, TILT ADJUSTMENT B (t=0.03)
2-897-852-01 WASHER, TILT ADJUSTMENT D (t=0.1)
Ref. No.65
Select the type of part according to operation load of the associated parts.
Part No.
Description
2-897-888-01 ROLLER, 2 C (D1=3.99,D2=4.50,D3=3.50)
2-897-889-01 ROLLER, 2 K (D1=4.00,D2=4.52,D3=3.50)
2-897-890-01 ROLLER, 2 L (D1=4.01,D2=4.53,D3=3.50)
Ref. No.67
Select the type of part according to operation load of the associated parts.
Part No.
Description
2-897-899-01 ROLLER, 3 A (D1=3.99,D2=4.50,D3=3.48)
2-897-900-01 ROLLER, 3 D (D1=3.99,D2=4.51,D3=3.48)
3-113-316-01 ROLLER, 3 K (D1=3.99,D2=4.51,D3=3.50)
3-113-317-01 ROLLER, 3 L (D1=3.99,D2=4.51,D3=3.52)
3-113-318-01 ROLLER, 3 M (D1=3.99,D2=4.51,D3=3.54)
1
 Length Grove Barrel
2
 F-ECD Flexible Board
3
 Focus 1 Cam Ring Assy 
4
 Focus 2 Cam Ring Block
5
 Focus Joint Plate
6
 Cam Ring 2 Retainer 
7
 Screw (2P 1.7x3 C3C)
(Note 2)   Length grove barrel assy consists of follows, do not disassemble
                the length grove barrel assy to make the most of the function.
1
3
4
5
5
7
7
7
7
6
2
3-4
SAL135F18Z (Sonnar 1.8/135 ZA) (Sonnar T
*
 135mm F1.8 ZA)
3-2.
SUPPLIED ACCESSORIES
Checking supplied accessories.
Other accessories
2-685-145-01 MANUAL, INSTRUCTION (JAPANESE, ENGLISH, FRENCH,
 SPANISH, SIMPLIFIED CHINESE)
2-685-145-11 MANUAL, INSTRUCTION
(GERMAN, DUTCH, SWEDISH, ITALIAN) (AEP)
2-685-145-21 MANUAL, INSTRUCTION (PORTUGUESE, RUSSIAN,
ARABIC, TRADITIONAL CHINESE, KOREAN) (AEP)
X-2176-984-1
Rear Lens Cap
2-683-615-01
Lens Case
2-694-834-01
Lens Hood (SH0003)
2-687-326-01
Front Lens Cap
4-1
SAL135F18Z (Sonnar 1.8/135 ZA) (Sonnar T
*
 135mm F1.8 ZA)
Note:
After the service repair, perform the adjustments referring to this section.
4-1.
PREPARATIONS
4-1-1. List of Service Tools and Equipments
• Variable Transformer (Output voltage: AC 100 V) (Note 3)
• Camera DSLR-A100
• Compact Flash (CF) Card (For image saving)
• Screen (Art paper)
• Tape Measure
• Plane Mirror (For SLRs)
• Adhesive bond (B-10): J-6082-612-A
• Lens Adjustment Program (ActuatorChecker.zip)
• PC Card Setup File (InstaCal.zip)
• Color Calculator 2
Note:
Color Calculator 2 and ActuatorChecker is downloadable from the ESI homepage.
Fig.4-1-1
4. ADJUSTMENTS
J-1
J-10
J-13
J-16
J-11
J-9
J-12
J-15
J-7
J-2
J-4
J-5
J-14
J-8
J-3
J-6
20
30
40
50
60
70
80
90
0
10
Personal computer
(Note 1)
AE master lens
J-6082-597-A
Flange back gauge
(43.50mm)
J-6082-608-A
Flange back tester
J-6082-606-A
A-mount 
attachment
J-6082-607-A
Lens test projector
J-6082-605-A
(Note 3)
1000 mm Collimator
110V: J-6082-604-A
240V: J-6082-604-B
(Note 2)
Luminance box
J-6082-581-A
Aberration
measuring cap
77mm
(SAL35F18Z)
J-6082-648-A
Finished
Inspection
JIG
J-6082-645-A
(Note 4)
Special driver
(D3LUF 88H)
J-6082-654-A
Open JIG
J-6082-655-A
Universal wrench
J-6082-609-A
Filter screw
frame removing tool
J-6082-649-A
Chip-A for
universal wrench
J-6082-609-1
Chip-B for
universal wrench
J-6082-609-2
Ver 1.2  2007.05
4-2
SAL135F18Z (Sonnar 1.8/135 ZA) (Sonnar T
*
 135mm F1.8 ZA)
Note 1:
Personal Computer (PC)
(Color Calculator 2 installed)
OS:
Windows XP
MEMORY:
40 M Byte or more recommended
Hard disk free area: 15 M Byte or more recommended
USB terminal:
Standard equipment
Graphics:
32,000 colors or more recommended VGA monitor
Note 2:
Attach the chart to the 1000 mm collimator as shown in Fig. 4-1-2.
Fig.4-1-2
Note 3:
Connect the variable transformer (Output voltage: AC 100 V) to the lens test projector.
Note 4:
Finished Inspection JIG is AC 100 V only.
Align the marks
1000 mm collimator
Chart

Click on the first or last page to see other SAL135F18Z service manuals if exist.