DSC-W510 (serv.man2) - Sony Digital Camera Service Manual (repair manual)

dsc-w510 (serv.man2) service manual
Model
DSC-W510 (serv.man2)
Pages
9
Size
1.72 MB
Type
PDF
Document
Service Manual
Brand
Device
Digital Camera / ADJUSTMENT MANUAL
File
dsc-w510-sm2.pdf
Date

Read Sony DSC-W510 (serv.man2) Service Manual online

DSC-W510_ADJ
Sony Corporation
Revision History
SECTION 5
ADJUSTMENT
ADJ
983454551.pdf
2011A29-1
© 2011.01
Published by Sony Techno Create Corporation
Ver. 1.0  2011.01
9-834-545-51
DSC-W510
Link
•  PREPARATIONS
•  Adjustment Items When Replacing Lens 
Assy (Complete Assy (1380E)), CCD Block 
Assy, Main Board and ST Board
•  List of Service Tools and Equipment
•  Keys and Functions
•  Connecting the Equipment
•  Setting the Adjustment Mode
•  Enabling the Adjustment
•  MB/LCD FUNCTION CHECK
•  CAMERA SECTION ADJUSTMENTS
•  Focus Adjustment
•  OB Adjustment
•  WB/AGC Adjustment
•  MeShut80 Adjustment
•  Dark DP Adjustment
•  Light/S.S Adjustment
•  Flash WB Adjustment
•  Lens Option
•  Set Language Destination
Ver.
Date
History
Contents
S.M. Rev.
issued
1.0
2011.01
Official Release
DSC-W510_ADJ
5-2
5. ADJUSTMENT
5-1.  PREPARATIONS
5-1-1. Adjustment Items When Replacing Lens Assy (Complete Assy (1380E)), CCD Block Assy, Main Board and 
ST Board
When replacing these parts, adjust the items indicated by “ z ” in the following table.
Adjustment item
Replaced parts 
Lens Assy 
(Complete Assy (1380E))
CCD Block Assy
Main Board
ST Board
Focus Adjustment
z
z
z
OB Adjustment
z
z
z
WB/AGC Adjustment
z
z
z
MeShut80 Adjustment
z
z
z
Dark DP Adjustment
z
z
z
Light/S.S Adjustment
z
z
z
Flash WB Adjustment
z
z
z
z
Lens Option
z
Set Language Destination
z
5-1-2. List of Service Tools and Equipment
5-1-3. Keys and Functions
Following are keys and functions used in adjustment. (Fig. 5-1-2)
Note:
Personal computer
OS  : Windows2000/XP  Home/XP  Pro/Vista/7
RAM  : 256 MB (1 GB: Vista/7) or more recommended
USB  : 2.0 recommended (also compatible with 1.1)
5-1-4. Connecting the Equipment
Insert the SD-Card or Memory Stick Duo and the Battery pack as shown below. (Fig. 5-1-3)
Note:
Use the fully charged Battery pack in adjustment.
z button (OK Key)
b button (Left Key)
v button (Up Key)
B button
(Right Key)
V button (Down Key)
Control button
Fig. 5-1-2
(Playback) button
W/T (Zoom) button
ON/OFF (Power) button
Ensure the notched corner faces correctly.
Eject lever
Fig. 5-1-3
Set the camera on the Camera table. (Fig. 5-1-4)
Personal computer
(Note)
J-1
J-3
J-5
J-4
Clear chart
J-6082-560-A
J-6
9 colors chart
J-6082-562-A
J-7
Mini flange back jig
J-6082-719-A
or
Flange back
adjustment jig
J-6082-563-A
J-2
Small pattern box
PTB-1450
J-6082-557-A
J-9
Camera table
J-6082-384-A
Fig. 5-1-1
J-8
Dedicated USB cable
1-834-311-51
Rechargeable
battery pack
NP-BN1
J-10
Background paper
J-2501-130-A
SD-Card or
SONY Memory Stick Duo
Camera table
(J-6082-384-A)
Fig. 5-1-4
DSC-W510_ADJ
5-3
5-1-6. Enabling the Adjustment
The item that has been adjusted may be disabled to be readjusted. 
If the readjustment is required, or when replacing Lens Assy (Complete Assy (1380E)), CCD Block Assy and ST Board, it is necessary to enable 
the adjustment upon the following procedure.
1)  Press the Control button “ b ” “ B ” and “ v ” “ V ” to choose an adjustment item.
2)  Press the “   (Playback)” button.
3)  Press the Control button “ b ”.
 
(Disable “00001” → Disable “00000”) (Fig. 5-1-7)
Example: For MB/LCD
5-2. MB/LCD FUNCTION CHECK
The MB (Main Board)/LCD Function Check order is as follows.
If NG appears for more than one check item, confirm the adjusting 
environment and recheck. (Fig. 5-2-4)
Fig. 5-2-4
Example: NG appears for 
                Iris and MSHUT.
1)
Check that the camera is on the adjustment mode.
 
Note:
 
For the setting procedure of the adjustment mode, refer to “5-1-5. Setting the Adjustment Mode” (Page 5-3).
2)  Place the camera in front of the Small pattern box (PTB-1450). (Fig. 5-2-2)
3)  Press the Control button “ b ” “ B ” and “ v ” “ V ” to change selected item. Choose “MB/LCD”, 
 
press the Control button “ z ”, select “OK”, and press the Control button “ z ” to start.
 
Note:
 
If the check is disabled, refer to “5-1-6. Enabling the Adjustment” to enable the check. (Page 5-3)
4)  Confirm the indication on the screen.
 
If OK appears for all check items, press the “   (Playback)” button 
to return to adjustment menu. (Fig. 5-2-3)
Function check items
Item
Description
RTC
Compare Crystal RTC time and OS time. If Crystal RTC time and OS time are the same, conform to spec.
Iris
Change difference aperture to check their luminance value. If it has different luminance value, conform to spec.
MSHUT
Change difference Mechanical Shutter ON/OFF to check their luminance value. If it has different luminance value,  
conform to spec.
ZOOM
Change difference Lens ZOOM IN/OUT position to check their zoom position value. If it has different zoom position
value, conform to spec.
STROB
Strobe board flash function, check if it can be triggered or not.
CARD
Check Memory card socket can be read/written.
Mem
Check Internal memory size, conform to spec.
AUDIO
REC/PLAY audio file, check Microphone and Speaker are working.
Handling of 9 Colors Chart
When performing adjustments using the 9 colors chart, insert the 
transparent window in the lower right position. (Fig. 5-2-1)
5-1-5. Setting the Adjustment Mode
1)  Download the adjustment tool “ADJ_Tool_W510_Ver[][][].zip” from the ESI homepage.
 
Uncompress the “ADJ_Tool_W510_Ver[][][].zip”, then confirm that it includes the following items.
•  EnableTest.txt
•  USB Driver (Folder)
•  Service Tool (Folder)
 
The above two folders “USB Driver” and “Service Tool” are used in “5-3-9. Set Language Destination”. (Page 5-8)
2)  Save the uncompressed file “EnableTest.txt” in the root directory of the SD-Card or Memory Stick Duo after formatting the it.
 
Note:
  Saving it in other directories causes a malfunction of program.
  Save the SD-Card or Memory Stick Duo after confirming that the “EnableTest.txt” is empty.
  Be sure to format the SD-Card or Memory Stick Duo on the camera.
  If “EnableTest.txt” is still remained after the adjustment, delete it.
3)  With the camera turned off, insert the SD-Card or Memory Stick Duo with the “EnableTest.txt” into the Memory card slot of the camera.
4)  Press the “   (Playback)” button while pressing the “T (W/T)” button and the Control button “ z ”.
5)  After a few seconds, the Adjustment mode screen will appear on the LCD display. (Fig. 5-1-5)
6)  Press the “   (Playback)” button, the initial screen for the adjustment mode will appear. (Fig. 5-1-6)
Small pattern box
9 colors chart
Transparent window
Fig. 5-2-1
Fig. 5-2-3
Disabled
Enabled
Fig. 5-1-7
Fig. 5-1-5
Fig. 5-1-6
Equipment required: Small pattern box (PTB-1450)
9 colors chart
Fig. 5-2-2
Small pattern box
(PTB-1450)
5 mm
or less
Camera
DSC-W510_ADJ
5-4
5-3. CAMERA SECTION ADJUSTMENTS
5-3-1. Focus Adjustment
The Focus Adjustment order is as follows.
Note: 
When using the Flange back adjustment jig, take care of the following points:
•  For the illumination, use a light source such as an incandescent lamp or inverter type fluorescent light free from flickering.
•  Do not make an adjustment in the environment where fluorescent lamp flickering occurs even if the illuminance can be ensured with the room illumination only.
•  Use an incandescent lamp or inverter type fluorescent light at a place free from the influence of room illumination.
1)  Install the Flange back adjustment jig so that the distance between 
it and the front of lens of camera is 10 mm or less.
Note:
Take care not to hit the Flange back adjustment jig when extending the lens.
2)  Make the height of Flange back adjustment jig and the camera equal.
3)  Check that the center of chart meets the center of shot image screen.
Illuminance = 1000 ± 200 lx
Adjustment order
Screen display
The adjustment is finished normally.
Fig. 5-3-2
The adjustment is complete.
The adjustment is finished abnormally.
Fig. 5-3-3
Malfunction of Focus 
adjustment result
The adjustment is finished normally.
Fig. 5-3-5
The adjustment is complete.
Adjustment order
Screen display
5-3-2. OB Adjustment
The OB (Optically Black) Adjustment order is as follows.
Check that the camera is on the adjustment mode.
* For the setting procedure of the adjustment mode, refer to “5-1-5. Setting the Adjustment Mode” (Page 5-3).
Place the camera in front of the Flange back adjustment jig. (Fig. 5-3-1)
In case of the adjustment is finished abnormally,
the following indication appears on the screen.
(Fig. 5-3-3)
In this case, confirm the adjusting environment
and readjust.
Press the Control button “ b ” “ B ” and “ v ” “ V ” to change selected item. Choose “FOCUS (Infinity)”,
press the Control button “ z ”, select “OK”, and press the Control button “ z ” to start.
* If the adjustment is disabled, refer to “5-1-6. Enabling the Adjustment” to enable the adjustment. (Page 5-3)
In case of the adjustment is finished normally,
the adjustment completion indication appears
on the screen. (Fig. 5-3-2)
Press the “
(Playback)” button to return to
adjustment menu.
Finished normally.
Finished abnormally.
Confirm the indication
on the screen.
Flange back adjustment jig
10 mm or less
Camera
Equipment required: Flange back adjustment jig
Fig. 5-3-1
Fig. 5-3-4
Camera
Equipment required: Cover camera lens
(All black)
Black cloth
Check that the camera is on the adjustment mode.
* For the setting procedure of the adjustment mode, refer to “5-1-5. Setting the Adjustment Mode” (Page 5-3).
Cover camera lens (All black). (Fig. 5-3-4)
Press the Control button “ b ” “ B ” and “ v ” “ V ” to change selected item. Choose “OB CLBT (BLACK)”,
press the Control button “ z ”, select “OK”, and press the Control button “ z ” to start.
* If the adjustment is disabled, refer to “5-1-6. Enabling the Adjustment” to enable the adjustment. (Page 5-3)
In case of the adjustment is finished normally,
the adjustment completion indication appears
on the screen. (Fig. 5-3-5)
Press the “
(Playback)” button to return to
adjustment menu.
Finished normally.
Finished abnormally.
In case of the indication other than that shown in
Fig. 5-3-5 appears on the screen, confirm the
adjusting environment and readjust.
Confirm the indication
on the screen.
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