XR-C7500R, XR-C7500RX - Sony Car Audio Service Manual (repair manual)

xr-c7500r, xr-c7500rx service manual
Model
XR-C7500R XR-C7500RX
Pages
52
Size
4.72 MB
Type
PDF
Document
Service Manual
Brand
Device
Car Audio
File
xr-c7500r-xr-c7500rx.pdf
Date

Read Sony XR-C7500R / XR-C7500RX Service Manual online

SERVICE MANUAL
FM/MW/LW CASSETTE CAR STEREO
AEP Model
UK Model
XR-C7500R/C7500RX
E Model
XR-C7500RX
Model Name Using Similar Mechanism XR-C7300/C5300R
Tape Transport Mechanism Type
MG-25G-136
SPECIFICATIONS
XR-C7500R/C7500RX
Dolby noise reduction manufactured under license
from Dolby Laboratories Licensing Corporation.
“DOLBY” and the double-D symbol 
;
 are trade-
marks of Dolby Laboratories Licensing Corporation.
Photo: XR-C7500R
General
Outputs
Audio output
Power aerial relay control
lead
Power amplifier control
lead
Telephone ATT control
lead
Power requirements
12 V DC car battery
(negative earth)
Dimensions
Approx. 178 
×
 50 
×
 183 mm
(w/h/d)
Mounting dimensions
Approx. 182 
×
 53 
×
 162 mm
(w/h/d)
Mass
Approx. 1.2 kg
Supplied accessories
Parts for installation and
connections (1 set)
Front panel case (1)
Rotary commander
RM-X4S (XR-C7500R/
XR-C7500RX: AEP, UK)
Card remote commander
RM-X91 (XR-C7500RX: E)
Design and specifications are subject to change
without notice.
Cassette player section
Tape track
4-track 2-channel stereo
Wow and flutter
0.08 % (WRMS)
Frequency response
30 – 18,000 Hz
Signal-to-noise ratio
Tuner section
FM
Tuning range
87.5 – 108.0 MHz
Aerial terminal
External aerial connector
Intermediate frequency
10.7 MHz/450 kHz
Usable sensitivity
8 dBf
Selectivity
75 dB at 400 kHz
Signal-to-noise ratio
66 dB (stereo),
72 dB (mono)
Harmonic distortion at 1 kHz
0.6 % (stereo),
0.3 % (mono)
Separation
35 dB at 1 kHz
Frequency response
30 – 15,000 Hz
MW/LW
Tuning range
MW: 531 – 1,602 kHz
LW: 153 – 279 kHz
Aerial terminal
External aerial connector
Intermediate frequency
10.7 MHz/450 kHz
Sensitivity
MW: 30 
µ
V
LW:  40 
µ
V
Power amplifier section
Outputs
Speaker outputs
(sure seal connectors)
Speaker impedance
4 – 8 ohms
Maximum power output 50 W 
×
 4 (at 4 ohms)
Cassette type
TYPE II, IV
TYPE I
Dolby NR off
61 dB
58 dB
Dolby B NR
67 dB
64 dB
(XR-C7500R/C7500RX: AEP, UK)
For RM-X4S (Remote Commander),
please refer to RM-X4S Service Manual
(9-925-698-
S
) previously issued.
Ver 1.1  2001.05
9-870-124-12
Sony Corporation
2001E0500-1
e Vehicle Company
C
 2001.5
Shinagawa Tec Service Manual Production Group
2
TABLE  OF  CONTENTS
1.
SERVICING  NOTES
...............................................
2
2.
GENERAL
Location of Controls .......................................................
3
Setting the Clock .............................................................
3
Installation .......................................................................
4
Connections .....................................................................
6
3.
DISASSEMBLY
......................................................... 10
4.
ASSEMBLY  OF  MECHANISM  DECK
........... 12
5.
MECHANICAL  ADJUSTMENTS
....................... 15
6.
ELECTRICAL  ADJUSTMENTS
Test Mode ........................................................................ 15
Tape Deck Section .......................................................... 16
Tuner Section .................................................................. 16
7.
DIAGRAMS
7-1. Block Diagram – TUNER/TAPE Section – ................... 17
7-2. Block Diagram – MAIN Section – ................................. 18
7-3. Block Diagram
– DISPLAY/KEY CONTROL Section – ........................ 19
7-4. Block Diagram
– BUS CONTROL/POWER SUPPLY Section – ........... 20
7-5. Note for Printed Wiring Boards and
Schematic Diagrams ....................................................... 21
7-6. Printed Wiring Board
– Main Board (Component Side) – ................................ 22
7-7. Printed Wiring Board
– Main Board (Conductor Side) – .................................. 23
7-8. Schematic Diagram – Main Board (1/4) – ..................... 24
7-9. Schematic Diagram – Main Board (2/4) – ..................... 25
7-10. Schematic Diagram – Main Board (3/4) – ..................... 26
7-11. Schematic Diagram – Main Board (4/4) – ..................... 27
7-12. Printed Wiring Board  – SUB Board – ........................... 28
7-13. Schematic Diagram – SUB Board – ............................... 28
7-14. Printed Wiring Board  – KEY Board – ........................... 30
7-15. Schematic Diagram – KEY Board – .............................. 31
7-16. IC Pin Function Description ........................................... 34
8.
EXPLODED  VIEWS
................................................ 40
9.
ELECTRICAL  PARTS  LIST
............................... 43
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C dur-
ing repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
SECTION  1
SERVICING  NOTES
MODEL IDENTIFICATION
The XR-C7500R and XR-C7500RX have three types of MAIN
boards respectively.
TUX1
R606
R607
CN201
– MAIN BOARD (Conductor Side) –
TYPE A TYPE B TYPE C
R606
×
a
a
R607
a
×
a
3
SECTION  2
GENERAL
This section is extracted from
instruction manual.
5
Location of controls
MENU button
9, 11, 12, 13, 15, 17, 18, 20, 21, 23, 24,
26, 27, 30, 31, 33, 34, 35
Volume control dial
SOURCE (TUNER/TAPE/CD/MD) button
6, 8, 10, 12, 13, 19, 20, 24, 25, 26, 27, 31,
34
PRST/DISC +/– (cursor up/down) buttons
8, 9, 11, 12, 13, 15, 17, 18, 19, 20, 21, 22,
23, 24, 26, 27, 30, 31, 32, 33, 34, 35
During radio reception:
Preset stations select  13
During CD/MD playback:
Disc change  32
DSPL/PTY (display mode change/
programme type) button
11, 18, 23, 31, 33
LIST button
Disc memo  33
List-up  22, 34
Display window
8 Z (eject) button (located on the front side
of the unit behind the front panel)  10
OPEN button  7, 10, 36
q; DSO button  26
qa SOUND button  24, 25, 26
qs OFF button*  6, 7, 8, 10
qd Reset button (located on the front side
of the unit behind the front panel)  7
qf SEEK/AMS –/+ (cursor left/right) buttons
8, 9, 10, 11, 12, 13, 15, 17, 18, 19, 21, 23,
24, 25, 26, 27, 30, 31, 32, 33, 35
Seek  13, 15, 19
Automatic Music Sensor  10, 32
Manual search  13, 32
XR-C7500RX/XR-C7500R
D I SC
+
PR
S
T
+
D IS C
PR
ST
-
SOURCE
DSPL
LIST
AF
OFF
PTY
ENTER
MENU
SOUND
1
2
3
4
5
6
-SEEK/AMS
REP
SHUF
TA
OPEN
MODE
DSO
qg ENTER button
9, 11, 12, 13, 15, 17, 18, 20, 21, 22, 23,
24, 26, 27, 30, 31, 33, 34, 35
qh MODE button  10, 11, 12, 13, 19, 20, 31,
34
During tape playback:
Playback direction change  10
During radio reception:
BAND select  12, 13
During CD/MD playback:
CD/MD unit select  31
qj Receptor for the card remote
commander
qk Number buttons
During radio reception:
Preset number select
12, 13, 16, 17, 20, 21
During tape playback:
(1) REP  11
During CD/MD playback:
(1) REP  32
(2) SHUF  32
ql AF button  15, 17
w; TA button  16, 17
Warning when installing in a car
without ACC (accessory) position on
the ignition key switch
Be sure to press 
(OFF) on the unit for two
seconds to turn off the clock display after
turning off the engine.
When you press (OFF) only momentarily,
the clock display does not turn off and this
causes battery wear.
Refer to the pages listed for details.
2
  Press (ENTER).
The clock starts.
After the clock setting is complete, the
display returns to normal playback mode.
Tips
• You can use the convenient CT function to set
the clock automatically (page 18).
• When the D.Info mode is set to on, the time is
always displayed (page 30).
Setting the clock
The clock uses a 24-hour digital indication.
Example: To set the clock to 10:08
1
Press (MENU), then press either side of
(PRST/DISC) repeatedly until “Clock”
appears.
1
 Press (ENTER).
The hour indication flashes.
2
 Press either side of (PRST/DISC) to set
the hour.
3
 Press (+) side of (SEEK/AMS).
The minute indication flashes.
4
 Press either side of (PRST/DISC) to set
the minute.
A unit turned off by pressing (OFF) for two seconds cannot be operated with the card remote
commander unless (SOURCE) on the unit is pressed or a casette is inserted to activate the unit first.
Card remote commander RM-X91
The corresponding buttons of the card
remote commander control the same
functions as those on this unit.
OFF button
MENU button
SOURCE button
SEEK/AMS (cursor </,) buttons
SOUND button
DSPL/PTY button
ATT button
LIST button
DISC/PRST (cursor M/m) buttons
q; ENTER button
qa MODE button
qs VOL buttons
OFF
SEEK
SEEK
OPEN/CLOSE
MENU
LIST
SOUND
ENTER
DISC
DISC
SOURCE
DSPL
MODE
VOL
AT T
(XR-C7500RX: E)
4
15 
cm
Installation
Precautions
•If you mount other Sony equipment with this
unit, it is better to mount this unit in the lower
position.
•There must be a distance of at least 15 cm
between the cassettes slot of the unit and shift
lever to insert cassette easily.  Choose the
installation location carefully so the unit does
not interfere with gear shifting and other driving
operations.
•Choose the installation location carefully so that
the unit will not interfere with normal driving
operations.
•Avoid installing the unit in areas subject to dust,
dirt, excessive vibration, or high temperatures,
such as in direct sunlight or near heater ducts.
•Use only the supplied mounting hardware for a
safe and secure installation.
Mounting angle adjustment
Adjust the mounting angle to less than 20
°
.
Instalación
Precauciones
•Si monta otro equipo Sony con esta unidad, es
preferible montar esta unidad en la posición más
baja.
•Para que sea posible insertar la cinta con
facilidad, debe haber una distancia de al menos
15 cm entre la ranura de inserción de cintas de la
unidad y la palanca de cambios.
Instale la unidad en un lugar que no entorpezca
las operaciones de cambio de marchas o de
conducción en general.
•Elija cuidadosamente el lugar de montaje de
forma que la unidad no dificulte las funciones
normales de conducción.
•Evite instalar la unidad donde pueda quedar
sometida a altas temperaturas, como a la luz
solar directa o al aire de calefacción, o a polvo,
suciedad o vibraciones excesivas.
•Para realizar una instalación segura y firme,
utilice solamente la ferretería de montaje
suministrada.
Ajuste del ángulo de montaje
Ajuste el ángulo de montaje a menos de 20
°
.
Montering
Säkerhetsföreskrifter
•Om du monterar annan Sony-utrustning till
denna enhet är det bäst att montera denna enhet
i det undre läget.
•För att du ska kunna sätta i och ta ut bandet
måste avståndet vara minst 15 cm mellan
kassettfacket på enheten och växelspaken. När
du installerar enheten väljer du en plats så att
enheten inte är i vägen när du kör.
•Var noga när du väljer var i bilen du monterar
bilstereon, så att den inte sitter i vägen när du
kör.
•Montera inte bilstereon där den utsätts för
värme, t ex solsken eller varmluft, eller där den
utsätts för damm, smuts och/eller vibrationer.
•Använd endast de medföljande
monteringstillbehören för att vara säker på att
bilstereon monteras på ett säkert och korrekt
sätt.
Tillåten monteringsvinkel
Monteringsvinkeln får inte vara större än 20 grader.
Instalação
Precauções
•É preferível montar este aparelho na posição
mais baixa, se quiser montar simultaneamente
outros equipamentos da Sony.
•Para colocar com facilidade a cassete, deve haver
uma distância de pelo menos 15 cm entre a
ranhura de introduçäo da cassete e a alavanca
das mudanças.
Escolha o local de instalaçäo de forma a que o
aparelho näo interfira com as mudanças de
velocidade ou com as outras manobras de
conduçäo.
•Escolha com cuidado um local apropriado para
a montagem do aparelho, para que este não
interfira com as manobras necessárias à
condução do veículo.
•Evite instalar o aparelho onde possa estar sujeito
a altas temperaturas, como em locais expostos
directamente à luz do sol, ao ar quente dos
aquecimentos, ou sujeitos a pó, sujidade ou
vibração excessiva.
•Para efectuar uma instalação segura utilize
unicamente o hardware de montagem fornecido.
Ajuste do ângulo de montagem
Ajuste o ângulo de montagem a menos de 20
°
.
A
How to detach and attach the
front panel
Before installing the unit, detach the front
panel.
A To detach
Before detaching the front panel, be sure to press
(OFF). Press (OPEN), then slide the front panel to
the right side, and pull out the left side.
BTo attach
Place the hole A in the front panel onto the spindle
B
 on the unit as illustrated, then push the left side in.
Forma de extraer e instalar el
panel frontal
Antes de instalar la unidad, extraiga el panel
frontal.
A Para extraerlo
Antes de extraer el panel frontal, ceriórese de pulsar
(OFF). Después pulse (OPEN) para abrirlo, deslícelo
hacia la derecha, por último, tire de su parte
izquierda.
B Para instalarlo
Coloque el orificio A del panel frontal en el eje B
de la unidad, como se muestra en la ilustración, y
después presione la parte izquierda.
Ta loss/fästa frontpanelen
Ta  loss frontpanelen innan du monterar
bilstereon.
A Ta loss frontpanelen
Var noga med att trycka på (OFF) innan
frontpanelen tas loss. Tryck därefter på (OPEN) för
att öppna frontpanelen. Skjut frontpanelen åt höger
och dra dess vänstra del utåt för att ta loss
frontpanelen.
B Fästa frontpanelen
Placera frontpanelen så att hålet A på frontpanelen
träs över axeln B på bilstereon enligt illustrationen.
Tryck därefter frontpanelens vänstra del inåt.
Para retirar e colocar o painel
frontal
Retire o painel frontal antes de iniciar a
instalação do aparelho.
A Para retirar
Antes de retirar o painel frontal, tem de carregar
primeiro em (OFF). A seguir, carregue em (OPEN)
para soltar o painel frontal e empurre-o para a
direita. Depois puxe o lado esquerdo do painel para
fora.
B Para colocar
Coloque o orificio A do painel frontal no eixo B do
aparelho tal como ilustrado, e depois carregue no
lado esquerdo para dentro.
B
c
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Here you can read online and download Sony XR-C7500R / XR-C7500RX Service Manual in PDF. XR-C7500R / XR-C7500RX service manual will guide through the process and help you recover, restore, fix, disassemble and repair Sony XR-C7500R / XR-C7500RX Car Audio. Information contained in service manuals typically includes schematics / circuit diagrams, wiring diagrams, block diagrams, printed wiring boards, exploded views, parts list, disassembly / assembly, pcb.