XR-1100 (serv.man2) - Sony Car Audio Service Manual (repair manual)

xr-1100 (serv.man2) service manual
Model
XR-1100 (serv.man2)
Pages
30
Size
1.83 MB
Type
PDF
Document
Service Manual
Brand
Device
Car Audio
File
xr-1100-sm2.pdf
Date

Read Sony XR-1100 (serv.man2) Service Manual online

SERVICE MANUAL
FM/AM CASSETTE CAR STEREO
Saudi Arabia Model
SPECIFICATIONS
XR-1100
Model Name Using Similar Mechanism
NEW
Tape Transport Mechanism Type
MG-36SZ10-32
Cassette player section
Tape track
4-track 2-channel stereo
Wow and flutter
Frequency response
30 – 15,000 Hz
Signal-to- noise ratio
55 dB
Tuner section
FM
Tuning range
87.5 – 108.0 MHz
Antenna terminal
External aerial connector
Intermediate frequency
10.7 MHz
Usable sensitivity
9 dBf
Selectivity
75 dB at 400 kHz
Signal-to-noise ratio
65 dB (stereo),
68 dB (mono)
Harmonic distortion at 1 kHz
0.7% (stereo),
0.4% (mono)
Separation
35 dB at 1 kHz
Frequency response
30 – 15,000 Hz
AM
Tuning range
531 – 1,602 kHz
Antenna terminal
External aerial connector
Intermediate frequency
10.71 MHz/450 kHz
Sensitivity
30 
µV
Power amplifier section
Outputs
Speaker outputs
(sure seal connectors)
Speaker impedance
4 – 8 ohms
Maximum power output 45 W 
× 4 (at 4 ohms)
General
Output lead
Power aerial relay control
lead
Tone controls
Bass 
±8 dB at 100 Hz
Treble 
±8 dB at 10 kHz
Power requirements
12 V DC car battery
(negative ground)
Dimensions
Approx. 188 
× 58 × 177 mm
(w/h/d) not incl.
projecting parts and
controls
Mounting dimension
Approx. 182 
× 53 × 163 mm
(w/h/d) not incl.
projecting parts and
controls
Mass
Approx. 1.2 kg
Supplied accessories
Parts for installation and
connections (1 set)
Design and specifications are subject to change
without notice.
0.13 % (WRMS)
Ver 1.1  2004.09
9-870-060-32
Sony Corporation
2004I05-1
e Vehicle Company
© 2004.09
Published by Sony Engineering Corporation
2
TABLE  OF  CONTENTS
1.
GENERAL
Location of Controls .......................................................
3
Setting the Clock .............................................................
3
Installation .......................................................................
4
Connections .....................................................................
5
2.
DISASSEMBLY
.........................................................
7
3.
MECHANICAL  ADJUSTMENTS
....................... 10
4.
ELECTRICAL  ADJUSTMENTS
Tape Deck Section .......................................................... 10
Tuner Section .................................................................. 11
5.
DIAGRAMS
5-1. Note for Printed Wiring Boards and
Schematic Diagrams ....................................................... 14
5-2. Printed Wiring Board  – MAIN Board – ........................ 15
5-3. Schematic Diagram  – MAIN Board (1/2) – .................. 16
5-4. Schematic Diagram  – MAIN Board (2/2) – .................. 17
5-5. Printed Wiring Board  – CONTROL Board – ................ 18
5-6. Schematic Diagram  – CONTROL Board – ................... 19
5-7. IC Pin Function Description ........................................... 21
6.
EXPLODED  VIEWS
................................................ 23
7.
ELECTRICAL  PARTS  LIST
............................... 26
Flexible Circuit Board Repairing
• Keep the temperature of the soldering iron around 270 ˚C dur-
ing repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
3
SECTION  1
GENERAL
This section is extracted from
instruction manual.
Location of controls
Refer to the pages for further details.
SOUND (control mode select) button
6, 9, 10
TUNER/A MEM (radio on 
 band select/
automatic memory) button  6, 8, 9
3
 
 (volume/bass/treble/balance/
fader control) buttons  6, 9
4 Z (eject) button  7
Display window
6 m/M (fast winding)/DIR (tape
transport direction change) buttons  7
D-BASS
DSPL
2
3
4
5
6
1
LOCAL
SOUND
OFF
ATA
A MEM
TUNER
SEEK
MANU
XR-1100
DIR
D-BASS button  9
OFF button
During radio reception:
Preset number buttons  9
During tape playback:
1
ATA
(Automatic Tuner Activation)
button  7
q; SEEK/MANU button  8
qa LOCAL (local seek) button  8
qs DSPL (display mode change/time set)
button  6
The clock activates.
6
Press the 
DSPL
 button momentarily.
Note
The clock cannot be set unless the power is turned
on. Set the clock after you turn on the radio, or
during tape playback.
Setting the clock
The clock has a 12-hour digital indication.
For example, setting it to 10:08
1
Turn the ignition switch of your car on.
2
Press the 
TUNER
 button, or insert a cassette
to turn the unit on.
3
Display the time.
(Press the 
DSPL
 button during unit
 
operation.)
4
Press the 
DSPL
 button for more than two
seconds.
Set the hour digits.
5
Press the 
SOUND
 button momentarily.
Set the minute digits.
to go forward
to go back
to go forward
to go back
The hour digit blinks.
The minute digits blink.
4
Installation
Precautions
•Choose the installing location carefully so that the unit will not interfere with the normal driving
functions of the driver.
•Avoid installing the unit where it would be subject to high temperatures, such as from direct sunlight or
hot air from the heater, or where it would be subject to dust, dirt or excessive vibration.
•Use only the supplied mounting hardware for a safe and secure installation.
Mounting angle adjustment
Adjust the mounting angle to less than 20°.
Mounting example
Installing in the dashboard
WO UO≈ UNOM
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YOŠ Ë« ¨W¹U<b« s sšU*« ¡«uNK Ë« dýU³*« fLA« ¡uC ÷dF²ð ÊQ ¨WFHðd …—«dŠ  Uł—b W{dF ÊuJð YOŠ …bŠu« VOdð VM&
Æ…bz«e«  «“«e²¼ô« Ë« ŒUÝËô« Ë« —U³GK ÷dF²ð
Æsü« VOd²«Ë Wö*« ÊULC p–Ë …eN:« pKð dOž VOdð  UeK²* qLF²*ð ô
VOd« W#Ë«“ j{
≤∞ s q √ VOd²« W¹Ë«“ j³{«
°
Æ
VO
VOd« vK ‰U)
«œ«bF« Wu vK VOd«
182 mm
53 mm
Bend these claws, if necessary.
Ædô« vb.« «–« X1U2 VOd VU<« Ác6 s2≈
5
3
1
2
1
Dashboard
«œ«bF« Wu
Fire wall
o#d(« e;U
4
5
6
4
Remove the bracket.
Æ”uI« Ÿe>≈
To support the unit
“UN'« rb
1
Mounting the unit in a Japanese car
You may not be able to install this unit in some makes of Japanese cars. In such a case, consult your Sony
dealer.
6
5
5
6
2
3
NISSAN
TOYOTA
to dashboard/center console
wD.u« ‰uB>uJ« ‚ËbMØ«œ«bF« Wu v«
to dashboard/center console
wD.u« ‰uB>uJ« ‚ËbMØ«œ«bF« Wu v«
Bracket
VOd …bU
6
max. size
ø 5 
×
 8 mm
rG vB«
¿
3 ∏ ™ µ 
Bracket
VOd …bU
6
max. size
ø 5 
×
 8 mm
rG vB«
¿
3 ∏ ™ µ 
6
max. size
ø 5 
×
 8 mm
rG vB«
¿
3 ∏ ™ µ 
6
max. size
ø 5 
×
 8 mm
rG vB«
¿
3 ∏ ™ µ 
1
Note
To prevent malfunction, install only with the supplied screws 
6.
WO>U1U# …—UO. wN …bu« VOd
Æp¹b w½uÝ  U−²M* Ÿ“u »d « …—UA²ÝUÐ r ¨WU(« pKð w< ÆWO½UÐUO«  «—UO*« Ÿ«u½« iFÐ w< …bŠu« Ác¼ VOdð pMJ1 ô b
WEö
 jI …eN:« w«d« ‰ULFU …bu« VOd r! ¨qDF« lM*
6
Æ
Caution
Cautionary notice for handling the bracket 
1.
Handle the bracket carefully to avoid injuring your fingers.
tOM
 VOd²« …bŽU ‰ËUMð ‰uŠ W¹d¹c% WEŠö
1
Æ
ÆpFÐU« Õdł ÍœUH² ’d×Ð VOd²« …bŽU ‰ËUMð
Note
The tool 
8 is used for removing the unit.
Be sure to keep it for future use.
WEö
 …«œ_« Âb)²*ð
8
Æ“UN'« ŸeM 
ö³I²* UN«b)²Ýù UNÐ ÿUH²Šù« s bQð
Î
Æ
1
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Download Sony XR-1100 (serv.man2) Service Manual (Repair Manual)

Here you can read online and download Sony XR-1100 (serv.man2) Service Manual in PDF. XR-1100 (serv.man2) service manual will guide through the process and help you recover, restore, fix, disassemble and repair Sony XR-1100 (serv.man2) Car Audio. Information contained in service manuals typically includes schematics / circuit diagrams, wiring diagrams, block diagrams, printed wiring boards, exploded views, parts list, disassembly / assembly, pcb.