XM-ZR4A (serv.man2) - Sony Car Audio Service Manual (repair manual)

xm-zr4a (serv.man2) service manual
Model
XM-ZR4A (serv.man2)
Pages
16
Size
787.59 KB
Type
PDF
Document
Service Manual
Brand
Device
Car Audio
File
xm-zr4a-sm2.pdf
Date

Read Sony XM-ZR4A (serv.man2) Service Manual online

SERVICE MANUAL
SUPPLEMENT-1
9-889-267-81
Ver. 1.1  2009.03
File this supplement with the service manual.
Subject: Change the MAIN board
XM-ZR4A
US Model
Canadian Model
AEP Model
UK Model
E Model
Change of the MAIN board of the serial number 1502523 and later.
Printed wiring board and schematic diagram of new type, and changed 
parts list are described in this Supplement-1.
When performing service and inspection, check the serial number or the 
suffi x of the part number of the MAIN board.
DISCRIMINATION
MAIN board Part No.
Former : 1-877-898-11
New : 
1-877-898-12
– MAIN BOARD (COMPONENT SIDE) –
XM-ZR4A
2
•  A : B+ Line.
•  B : B– Line.
•  H : adjustment for repair.
•  Power voltage is dc 14.4V and fed with regulated dc 
  power supply from +12V and REM terminals.
•  Voltages is dc with respect to ground under no-signal 
 conditions.
  no mark : POWER ON
       
*
  : Impossible to measure
•  Voltages are taken with a VOM (Input impedance 10M
Ω) .
  Voltage variations may be noted due to normal production 
tolerances
•  Waveforms are taken with a oscilloscope.
  Voltage variations may be noted due to normal production 
tolerances.
•  Circled number refer to waveforms.
• Signal path.
  F : 
AUDIO
for printed wiring boards:
•  X : Parts extracted from the component side.
• 
 : Pattern from the side which enables seeing.
THIS  NOTE  IS  COMMON  FOR  PRINTED  WIR-
ING  BOARDS  AND  SCHEMATIC DIAGRAMS.
(In addition to this, the necessary note is printed 
in each block.)
for schematic diagrams:
•  All capacitors are in 
μF unless otherwise noted. (p: pF) 
50 WV or less are not indicated except for electrolytics 
and tantalums.
•  All resistors are in 
Ω and 
1
/
4
 W or less unless otherwise 
specifi ed.
• 
Note for Replacement of the Transistors
The transistors Q110, 111, 210, 211, 310, 311, 316, 317, 410, 411, 
416 and 417 have two different ranks: P rank and Y rank.
The rank of these transistors need to be selected properly
according to each channel. When replacing any one of these 
transistors, check its rank and replace with the appropriate 
transistor of the same rank.
Rank
Q110, 210, 310,
  316, 410, 416
Q111, 211, 311,
  317, 411, 417
P
2SC5100-P
(8-729-024-79)
2SA1908-P
(8-872-024-76)
Y
2SC5100-Y
(8-729-024-80)
2SA1908-Y
(8-872-024-77)
DISCRIMINATION:
• Waveform
Note: 
The components identi-
fi ed by mark 0 or dotted 
line with mark 0 are criti-
cal for safety. 
Replace only with part 
number specifi ed.
Note: 
Les composants identifi és 
par une marque 0 sont 
critiques pour la sécurité. 
Ne les remplacer que par 
une piéce portant le nu-
méro spécifi é.
A1908: 2SA1908
C5100: 2SC5100
P: RANK P
Y: RANK Y
  IC901 
 
1 V/DIV, 5 μsec/DIV
1.2 Vp-p
17.5 
μsec
XM-ZR4A
XM-ZR4A
4
4
J
8
H
G
13
5
6
C
D
1
4
7
A
9
15
F
2
11
I
14
3
B
10
E
12
(3/3)
BOARD
MAIN
2
1
MAIN BOARD (2/3)
0
0
0
0
0
0
0
0
0
-14.5
13
0
0
0
0
0
13
14.5
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
13
-14.5
13
-14.5
13
-14.5
13
-14.5
0
0
0
0
0
-14.5
13
J101
S802
22k
R102
22k
R103
22k
R203
22k
R202
22k
R302
22k
R303
22k
R403
22k
R402
RV801
20kX4
1
2
3
4
5
6
7
8
9
10
11
12
16V
220
C802
2.2k
R802
16V
100
C815
220k
R104
220k
R105
0.1
C116
0.1
C117
0.1
C416
220k
R404
0.1
C316
220k
R304
220k
R405
0.1
C417
220k
R305
0.1
C317
0.1
C216
220k
R204
0.1
C217
220k
R205
0.5%
15k
R106
0.5%
15k
R206
0.5%
15k
R306
0.5%
15k
R406
47p
C105
47p
C205
47p
C405
0.5%
15k
R107
0.5%
15k
R207
0.5%
15k
R307
0.5%
15k
R407
0.22
C108
3.3k
R109
3.3k
R108
0.22
C208
3.3k
R208
3.3k
R209
S801
50V
4.7
C111
50V
4.7
C211
16V
100
C110
16V
100
C210
0.5%
10k
R110
0.5%
10k
R111
0.5%
10k
R211
0.5%
10k
R210
50V
4.7
C311
16V
100
C310
50V
4.7
C411
16V
100
C410
0.5%
10k
R310
0.5%
10k
R311
0.5%
10k
R410
0.5%
10k
R411
RV803
20kX4
1
2
3
4
5
6
7
8
9
10
11
12
3.3k
R312
3.3k
R313
3.3k
R412
3.3k
R413
S803
16V
100
C315
16V
100
C415
0.5%
680
R112
6.8k
R113
6.8k
R213
47p
C320
0.5%
10k
R317
0.5%
10k
R417
47p
C420
6.8k
R319
2.2k
R318
2.2k
R418
6.8k
R419
330
R321
330
R421
750
R320
50V
2.2
C319
50V
2.2
C318
50V
2.2
C419
50V
2.2
C418
750
R420
0.5%
10k
R315
0.5%
10k
R415
10k
R316
10k
R416
NJM4565M(TE2)
IC801
8
POWER
4
GND
+
NJM4565M(TE2)
IC801
3
2
1
+
NJM4565M(TE2)
IC801
5
6
7
+
NJM4565M(TE2)
IC803
5
6
7
+
NJM4565M(TE2)
IC803
3
2
1
NJM4565M(TE2)
IC803
8
POWER
4
GND
NJM4565M(TE2)
IC805
8
POWER
4
GND
+
NJM4565M(TE2)
IC805
5
6
7
+
NJM4565M(TE2)
IC805
3
2
1
+
NJM4565M(TE2)
IC807
5
6
7
+
NJM4565M(TE2)
IC807
3
2
1
NJM4565M(TE2)
IC807
8
POWER
4
GND
NJM4565M(TE2)
IC806
8
POWER
4
GND
+
NJM4565M(TE2)
IC806
5
6
7
+
NJM4565M(TE2)
IC806
3
2
1
+
NJM4565M(TE2)
IC804
5
6
7
+
NJM4565M(TE2)
IC804
3
2
1
NJM4565M(TE2)
IC804
8
POWER
4
GND
NJM4565M(TE2)
IC802
8
POWER
4
GND
+
NJM4565M(TE2)
IC802
3
2
1
+
NJM4565M(TE2)
IC802
5
6
7
DAN202K-T-146
D906
DAN202K-T-146
D907
0.5%
10k
R943
0.5%
10k
R944
0.5%
10k
R946
0.5%
10k
R945
1
2
3
4
5
6
7
8
8P
CN901
100p
C101
100p
C102
100p
C201
100p
C301
100p
C401
100p
C302
100p
C202
100p
C402
1SS355TE-17
D103
1SS355TE-17
D104
1SS355TE-17
D204
1SS355TE-17
D203
1SS355TE-17
D304
1SS355TE-17
D303
1SS355TE-17
D404
1SS355TE-17
D403
1k
R850
1k
R851
1k
R853
1k
R852
0.5%
680
R212
2.2k
R101
2.2k
R201
2.2k
R401
2.2k
R301
RV804
10kX2
1
2
3
4
5
6
7
8
0.22
C109
0.22
C209
0.1
C308
0.1
C309
0.1
C408
0.1
C409
RV802
10kX2
1
2
3
4
5
6
7
8
47p
C106
47p
C107
47p
C207
47p
C206
47p
C307
47p
C306
47p
C406
47p
C407
33p
C112
33p
C212
0.22
C870
0.22
C872
0.22
C871
220k
R308
220k
R309
220k
R409
220k
R408
RV805
10kX2
1
2
3
4
5
6
TP4
0.1
C312
0.1
C313
0.1
C413
0.1
C412
1000p
C808
1000p
C809
1
2
3
4
5
6
7
8
9
10
220k
R314
220k
R414
MAIN BOARD (1/3)
PRE AMP (FRONT)
IC801
IC802
PRE AMP (REAR)
HPF
IC803
GAIN CONTROL AMP
IC805
SUBSONIC FILTER
IC804
LPF
IC806
GAIN CONTROL AMP
IC807
L
4P
R
FRONT (L+R)
HIGH LEVEL INPUT
SENSING POWER ON
R
L
REAR (L+R)
INPUT
(1/3)
(3/3)
(HPF)
-1
-2
OFF
HPF
(1/3)
(3/3)
(2/3)
(1/3)
(3/3)
(2/3)
(2/3)
(3/3)
(1/3)
(2/3)
(3/3)
(1/3)
(2/3)
(1/3)
(3/3)
(2/3)
(2/3)
(3/3)
(1/3)
(40Hz)
LOW BOOST
-1
-2
-1
-2
FILTER
LOW PASS
LEVEL
-1
-2
-3
-4
-1
-2
-1
-2
-3
-4
OFF
LPF
(LPF)
-1
-2
OFF
ON
-1
-2
SUBSONIC
FILTER
(15Hz)
LEVEL
HIGH PASS
FILTER
-1
-2
-3
-4
S802
RV803
S803
S801
RV801
FL +
FR +
RL +
RR +
FL -
FR -
RL -
RR -
47p
C305
2.  SCHEMATIC  DIAGRAM  – MAIN Section (1/3) –
(Page 5)
(Page 6)
Page of 16
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Download Sony XM-ZR4A (serv.man2) Service Manual (Repair Manual)

Here you can read online and download Sony XM-ZR4A (serv.man2) Service Manual in PDF. XM-ZR4A (serv.man2) service manual will guide through the process and help you recover, restore, fix, disassemble and repair Sony XM-ZR4A (serv.man2) Car Audio. Information contained in service manuals typically includes schematics / circuit diagrams, wiring diagrams, block diagrams, printed wiring boards, exploded views, parts list, disassembly / assembly, pcb.