XM-7547 - Sony Car Audio Service Manual (repair manual). Page 7

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7
SECTION 3
DISASSEMBLY
Note:
 Follow the disassembly procedure in the numerical order given.
3-1. SIDE PLATE AND FILTER BOARD
3-2. AMPLIFIER/POWER BOARD AND LED BOARD
!™
 CNP806 (2P)
1
 Three screws
     (BTP3x8)
2
 Four screws
     (BTP3x8)
3
 Bottom plate
6
 Side panel (L)
8
 Side panel (R)
7
 Three screws
     (BTP3x8)
 Auto fuse
    (F901 to 904)
 Screw (BTP3x8)
!∞
 Screw (BTP3x8)
4
 Three screws (BTP3x8)
5
 Two screws (BTP3x8)
9
 Two screws (M4)
0
 Cover
 Filter board
 Fan motor block
1
 Four screws
     (BTP3x12)
3
 Six screws
     (BVTP3x14)
!™
 Sub heat sink
     (Amplifier)
2
 Three screws
     (P4x40)
 Three screws
     (P3x6)
8
 Four screws
     (P3x10)
 Four insulating sheets
     (AMP)
9
 Four screws
     (P3x14)
0
 Screw
     (BTP3x8)
4
 Retainers
5
 Two screws
     (BVTP3x10)
6
 Power board
7
 Amplifier board
 Two screws
     (P2x10)
!∞
 LED board
 LED holder
SECTION 4
ELECTRICAL ADJUSTMENT
IDLING CURRENT ADJUSTMENT
• Perform adjustments in the  HI-VOLTAGE  mode.
1 Adjustment point
Semi-fixed resistors VR101, VR201, VR301, VR401 of ampli-
fier board.
2 Precautions on adjustments
1. Set the RCA input terminal to open.
2. Apply a voltage of 14.4V between the +12V terminal, REMOTE
terminal, and GND terminal.
3. Rotate the above semi-fixed resistors completely in the counter-
clockwise direction while observing the component side.
4. Check that the voltage at the adjustment point becomes 0 mV in
step 2.
5. Fine adjustments may be required according to the characteris-
tics of the MOS-FET used.
• When adjusting the idling current
Rotating the semi-fixed resistor in the clockwise direction:
In creases the idling current
Rotating the semi-fixed resistor in the counterclockwise direction:
Decreases the idling current
* Take note that rotating excessively in the clockwise direction
will increase the idling current suddenly.
3 Approximate adjustment values
Adjust as follows so that the following voltages become
0.4 to 0.5 mV .
 A channel  :
Voltage between TP101 and TP102: Use VR101 of the ampli-
fier board
 B channel  :
Voltage between TP201 and TP202: Use VR201 of the ampli-
fier board
 C channel  :
Voltage between TP301 and TP302: Use VR301 of the ampli-
fier board
 D channel  :
Voltage between TP401 and TP402: Use VR401 of the ampli-
fier board
TP401(D-CH)
TP201(B-CH)
TP101(A-CH)
TP102(A-CH)
TP202(B-CH)
TP402(D-CH)
IDLING
VR401
(D-CH)
VR301
(C-CH)
IDLING
VR201
(B-CH)
VR101
(A-CH)
TP301(C-CH)
TP302(C-CH)
Digital voltmeter
TP101(A-CH)
TP201(B-CH)
TP301(C-CH)
TP401(D-CH)
TP102(A-CH)
TP202(B-CH)
TP302(C-CH)
TP402(D-CH)
- AMPLIFIER BOARD - (Component side)
Adjustment Location
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