XM-222MK2 - Sony Car Audio Service Manual (repair manual). Page 2

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2
TABLE OF CONTENTS
1. GENERAL
Connections ............................................................................. 3
2. DISASSEMBLY
2-1.   Bottom Plate ........................................................................ 5
2-2.   Heat Sink ............................................................................. 6
2-3.   Amp Board .......................................................................... 6
3. DIAGRAMS
3-1.   Block Diagram .................................................................... 7
3-2.   Printed Wiring Board .......................................................... 8
3-3.   Schematic Diagram ............................................................. 9
4. EXPLODED VIEW
........................................................... 10
5. ELECTRICAL PARTS LIST
......................................... 11
Notes on Chip Component Replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
XM-222MK2
PROTECTOR OPERATION CHECK
Thermal Protect
1. Short across TH801 with the power on.
2. Verify that the protector is operated and LD801 illuminates red.
3. Verify that the protector is released and LD801 illuminates green
when the short is removed.
4. Likewise, perform items 1 to 3 for TH802.
Over Current Protect
1. Short between the positive and negative sides of the speaker
output terminal CN802 with the power on.
(Perform this shorting for each channel on L and R.)
2. Verify that the protector is operated and LD801 illuminates red.
3. Verify that the protector is not released and LD801 remains red
even when the short is removed.
4. Verify that the protector is released and LD801 illuminates green
when the power is turned off and then on again.
Offset Protect
1. Short between the +12V terminal of CN801 and the BTL+ or
BTL– of the speaker output terminal CN802.
(Short between +12V terminal and BTL+ and between +12V
terminal and BTL–.)
2. Verify that the protector is operated and LD801 illuminates red.
3. Verify that the protector is not released and LD801 remains red
even when the short is removed.
4. Verify that the protector is released and LD801 illuminates green
when the power is turned off and then on again.
Chassis Short Protect
1. Short between the +12V terminal of CN801 and the chassis with
the power on.
2. Verify that the pilot lamp PL801 goes on.
3. Verify that PL801 goes off when the short is removed.
SAFETY-RELATED  COMPONENT  WARNING!!
COMPONENTS  IDENTIFIED  BY  MARK  
0
  OR  DOTTED  LINE
WITH  MARK  
0
  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS  WHOSE
PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  MANUAL  OR
IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
 À LA SÉCURITÉ!!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 
0
 SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE  DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
Ver 1.1
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