Read Sony XAV-65 Service Manual online
SERVICE MANUAL
Sony Corporation
Published by Sony Techno Create Corporation
FOR UNITED STATES CUSTOMERS. NOT
(US and Canadian models only)
APPLICABLE IN CANADA, INCLUDING IN THE
PROVINCE OF QUEBEC.
PROVINCE OF QUEBEC.
POUR LES CONSOMMATEURS AUX ÉTATS-
UNIS. NON APPLICABLE AU CANADA, Y
COMPRIS LA PROVINCE DE QUÉBEC.
UNIS. NON APPLICABLE AU CANADA, Y
COMPRIS LA PROVINCE DE QUÉBEC.
AUDIO POWER SPECIFICATIONS
CEA2006 Standard
Power Output: 17 Watts RMS × 4 at
4 Ohms < 1% THD+N
SN Ratio: 80 dBA
(reference: 1 Watt into 4 Ohms)
Power Output: 17 Watts RMS × 4 at
4 Ohms < 1% THD+N
SN Ratio: 80 dBA
(reference: 1 Watt into 4 Ohms)
Monitor section
Display type: Wide LCD color monitor
Dimensions: 6.2 in
System: TFT active matrix
Number of pixels:
Dimensions: 6.2 in
System: TFT active matrix
Number of pixels:
1,152,000 pixels (800 × 3 (RGB) × 480)
Color system:
PAL/NTSC/SECAM/PAL-M automatic select
Tuner section (US, Canadian and E (NTSC) models)
FM
Tuning range:
Tuning range:
AM
Tuning range:
Tuning range:
87.5 – 107.9 MHz
FM tuning step: 100 kHz/200 kHz switchable
(E (NTSC) model only)
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency: 150 kHz
Usable sensitivity: 10 dBf
Selectivity: 70 dB at 400 kHz
Signal-to-noise ratio: 70 dB (mono)
Usable sensitivity: 10 dBf
Selectivity: 70 dB at 400 kHz
Signal-to-noise ratio: 70 dB (mono)
Separation at 1 kHz: 30 dB
Frequency response: 20 - 15,000 Hz
Frequency response: 20 - 15,000 Hz
530 – 1,710 kHz
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency:
9,267.5 kHz or 9,257.5 kHz/5 kHz
Sensitivity: 44 μV
DVD/CD Player section
Signal-to-noise ratio: 80 dB
Frequency response: 20 – 20,000 Hz
Wow and flutter: Below measurable limit
Harmonic distortion: 0.05%
Region code: Labeled on the bottom of the unit
Frequency response: 20 – 20,000 Hz
Wow and flutter: Below measurable limit
Harmonic distortion: 0.05%
Region code: Labeled on the bottom of the unit
USB Player section
Interface: USB (Full-speed)
Maximum current: 1 A
Maximum current: 1 A
Power amplifier section
Outputs: Speaker outputs
Speaker impedance: 4 – 8 ohms
Maximum power output: 55 W × 4 (at 4 ohms)
Speaker impedance: 4 – 8 ohms
Maximum power output: 55 W × 4 (at 4 ohms)
General
Outputs:
Video output terminal (rear)
Audio output terminals (front, rear/sub
switchable)
Power antenna (aerial)/Power amplifier control
terminal (REM OUT)
Audio output terminals (front, rear/sub
switchable)
Power antenna (aerial)/Power amplifier control
terminal (REM OUT)
Inputs:
Illumination control terminal
Remote controller input terminal
Antenna (aerial) input terminal
Parking brake control terminal
Reverse input terminal
Camera input terminal
AUX audio input terminal (Front)
AUX Audio/Video input terminal (Rear)
USB port
External input terminal (E (PAL), Saudi Arabia,
Indian and Australian models only)
Remote controller input terminal
Antenna (aerial) input terminal
Parking brake control terminal
Reverse input terminal
Camera input terminal
AUX audio input terminal (Front)
AUX Audio/Video input terminal (Rear)
USB port
External input terminal (E (PAL), Saudi Arabia,
Indian and Australian models only)
Power requirements: 12 V DC car battery
(negative ground (earth))
Dimensions: Approx. 178 mm × 101.5 mm × 169 mm
(7
1
/
8
× 4 × 6
3
/
4
in) (w/h/d)
Mounting dimensions (Except AEP and UK models):
Approx. 178 mm × 100 mm × 165 mm
(7
(7
1
/
8
× 4 × 6
1
/
2
in) (w/h/d)
Mass: Approx. 1.6 kg (3 lb 9 oz)
Package contents:
Package contents:
Parts for installation and connections (1 set)
Tuner section (AEP, Russian, UK, E (PAL),
Saudi Arabia, Indian and Australian models)
Saudi Arabia, Indian and Australian models)
FM
Tuning range: 87.5 – 108.0 MHz
Antenna (aerial) terminal:
Tuning range: 87.5 – 108.0 MHz
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency: 150 kHz
Usable sensitivity: 10 dBf
Selectivity: 70 dB at 400 kHz
Signal-to-noise ratio: 70 dB (mono)
Separation at 1 kHz: 30 dB
Frequency response: 20 - 15,000 Hz
Usable sensitivity: 10 dBf
Selectivity: 70 dB at 400 kHz
Signal-to-noise ratio: 70 dB (mono)
Separation at 1 kHz: 30 dB
Frequency response: 20 - 15,000 Hz
AM
Tuning range: 531 – 1,602 kHz
Antenna (aerial) terminal:
Tuning range: 531 – 1,602 kHz
Antenna (aerial) terminal:
External antenna (aerial) connector
Intermediate frequency:
9,267 kHz or 9,258 kHz/4.5 kHz
Sensitivity: 44 μV
Design and specifications are subject to change
without notice.
without notice.
Region code
The region system is used to protect software
copyrights.
The region code is located on the bottom of the
unit, and only DVDs labeled with an identical region
code can be played on this unit.
copyrights.
The region code is located on the bottom of the
unit, and only DVDs labeled with an identical region
code can be played on this unit.
DVDs labeled
can also be played.
If you try to play any other DVD, the message
[Playback prohibited by region code.] will appear
on the monitor screen. Depending on the DVD, no
region code may be labeled even though playing
the DVD is prohibited by area restrictions.
[Playback prohibited by region code.] will appear
on the monitor screen. Depending on the DVD, no
region code may be labeled even though playing
the DVD is prohibited by area restrictions.
Remote Commander: RM-X170 (E (NTSC) and
Indian models only)
Mounting dimensions (AEP and UK models):
Approx. 182 mm × 110.6 mm × 159 mm
/
8
× 6
3
/
8
in) (w/h/d)
(7
1
/
4
× 4
3
XAV-65
SPECIFICATIONS
AV CENTER
9-893-911-03
2014L33-1
©
2014.12
US Model
Canadian Model
AEP Model
UK Model
E Model
Australian Model
Ver. 1.2 2014.12
Model Name Using Similar Mechanism
NEW
Mechanism Type
DR28N-ABB-YG
XAV-65
2
1.
SERVICING NOTES
.............................................
3
2. GENERAL
..................................................................
6
3. DISASSEMBLY
3-1. Disassembly
Flow
........................................................... 14
3-2. Mini Fuse (Blade Type) (10 A) (F1), Cover ................... 14
3-3. Front Panel Block ........................................................... 15
3-4. DVD Deck Assy (DR28N-ABB-YG) (DVM1) .............. 16
3-5. Guide
3-3. Front Panel Block ........................................................... 15
3-4. DVD Deck Assy (DR28N-ABB-YG) (DVM1) .............. 16
3-5. Guide
Assy
...................................................................... 16
3-6. KEY
Board
...................................................................... 17
4. ELECTRICAL
ADJUSTMENT
.......................... 18
5.
EXPLODED VIEW
................................................. 19
6. ACCESSORIES
....................................................... 20
TABLE OF CONTENTS
FLEXIBLE CIRCUIT BOARD REPAIRING
•
•
Keep the temperature of soldering iron around 270 °C during
repairing.
repairing.
•
Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
circuit board (within 3 times).
•
Be careful not to apply force on the conductor when soldering
or unsoldering.
or unsoldering.
SAFETY-RELATED COMPONENT WARNING!
COMPONENTS IDENTIFIED BY MARK
0 OR DOTTED LINE
WITH MARK
0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE
0 SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONC-
TIONNEMENT. NE REMPLACER CES COMPOSANTS QUE
PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DON-
NÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONC-
TIONNEMENT. NE REMPLACER CES COMPOSANTS QUE
PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DON-
NÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specifi ed herein may result in hazardous radia-
tion exposure.
Use of controls or adjustments or performance of procedures
other than those specifi ed herein may result in hazardous radia-
tion exposure.
US and foreign patents licensed from Dolby
Laboratories.
Laboratories.
MPEG Layer-3 audio coding technology and patents
licensed from Fraunhofer IIS and Thomson.
licensed from Fraunhofer IIS and Thomson.
Manufactured under license
from Dolby Laboratories. Dolby
and the double-D symbol are
trademarks of Dolby
Laboratories.
from Dolby Laboratories. Dolby
and the double-D symbol are
trademarks of Dolby
Laboratories.
Windows Media is either a registered trademark or
trademark of Microsoft Corporation in the United
States and/or other countries.
trademark of Microsoft Corporation in the United
States and/or other countries.
This product is protected by certain intellectual
property rights of Microsoft Corporation. Use or
distribution of such technology outside of this
product is prohibited without a license from
Microsoft or an authorized Microsoft subsidiary.
property rights of Microsoft Corporation. Use or
distribution of such technology outside of this
product is prohibited without a license from
Microsoft or an authorized Microsoft subsidiary.
“DVD VIDEO,” “DVD-R,” “DVD-RW,” “DVD+R,” and
“DVD+RW” are trademarks.
“DVD+RW” are trademarks.
ZAPPIN is a trademark of Sony Corporation.
iPhone, iPod, iPod classic, iPod nano, and iPod
touch are trademarks of Apple Inc., registered in
the U.S. and other countries.
touch are trademarks of Apple Inc., registered in
the U.S. and other countries.
Android is a trademark of Google Inc. Use of this
trademark is subject to Google Permissions.
trademark is subject to Google Permissions.
All other trademarks are trademarks of their
respective owners.
respective owners.
Copyrights
XAV-65
3
SECTION 1
SERVICING NOTES
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electro-
static break-down because of the potential difference generated by
the charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The fl exible board is easily damaged and should be handled with
care.
static break-down because of the potential difference generated by
the charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The fl exible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc refl ective surface by the objective lens in the optical
pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
The laser beam on this model is concentrated so as to be focused
on the disc refl ective surface by the objective lens in the optical
pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
Label indication
Destination
Signal format
system
Region
code
Part No.
NTSC
1
4-476-347-0[]
US and Canadian
models
models
NTSC
4
4-476-348-0[]
E (NTSC) model
PAL
3
4-476-349-0[]
E (PAL) model
PAL
5
4-476-350-0[]
Indian model
PAL
2
4-476-351-0[]
AEP and UK models
PAL
5
4-476-352-0[]
Russian model
PAL
2
4-558-479-0[]
Saudi Arabia model
PAL
4
4-558-480-0[]
Australian model
MODEL IDENTIFICATION
Part No.
– Bottom View –
(Except E (NTSC) Indian and Australian models)
(Except E (NTSC) Indian and Australian models)
Region Code
(E (PAL) model)
(E (PAL) model)
Region Code
(AEP, Russian and UK models)
(AEP, Russian and UK models)
Part No.
Region Code
– Bottom View –
(E (NTSC) Indian and Australian models)
(E (NTSC) Indian and Australian models)
Region Code
(Saudi Arabia model)
(Saudi Arabia model)
Region Code
(US and Canadian models)
(US and Canadian models)
ABOUT THE SECURITY FUNCTION
This unit does not use security function by password lock.
This unit does not use security function by password lock.
NOTE FOR TRANSPORTATION
When this unit is transported, it is necessary to install two transpor-
tation screws. Please transport it after installing two transportation
screws as shown in the fi gure below.
When this unit is transported, it is necessary to install two transpor-
tation screws. Please transport it after installing two transportation
screws as shown in the fi gure below.
Part No.
Description
A-2018-257-A SCREW WITH WARNING LABEL
WARNING!!!
Warning label
u1
Transportation screw
u2
WARNING!!!
warning label
transportation screw
transportation screw
Replacing the lithium battery of the
remote commander
remote commander
(E (NTSC) and Indian models only)
Under normal conditions, the battery will last
approximately 1 year. (The service life may be
shorter, depending on the conditions of use.)
When the battery becomes weak, the range of the
remote commander becomes shorter. Replace the
battery with a new CR2025 lithium battery. Use of
any other battery may present a risk of fire or
explosion.
approximately 1 year. (The service life may be
shorter, depending on the conditions of use.)
When the battery becomes weak, the range of the
remote commander becomes shorter. Replace the
battery with a new CR2025 lithium battery. Use of
any other battery may present a risk of fire or
explosion.
+ side up
Notes on the lithium battery
Keep the lithium battery out of the reach of children.
Should the battery be swallowed, immediately
consult a doctor.
Wipe the battery with a dry cloth to assure a good
contact.
Be sure to observe the correct polarity when installing
the battery.
Do not hold the battery with metallic tweezers,
otherwise a short-circuit may occur.
Do not expose the battery to excessive heat such as
direct sunlight, fire or the like.
Should the battery be swallowed, immediately
consult a doctor.
Wipe the battery with a dry cloth to assure a good
contact.
Be sure to observe the correct polarity when installing
the battery.
Do not hold the battery with metallic tweezers,
otherwise a short-circuit may occur.
Do not expose the battery to excessive heat such as
direct sunlight, fire or the like.
WARNING
Battery may explode if mistreated.
Do not recharge, disassemble, or dispose of in
fire.
Do not recharge, disassemble, or dispose of in
fire.
Ver. 1.1
XAV-65
4
1. Press
the
[V] or [v] button, and select the alphanumeric char-
acter of “0 to F”.
2. The digit advances by pressing the [b] button.
The digit returns by pressing the [B] button.
3. The setting is completed by pressing the [ENTER] button, and
the initialization operation is done.
1-3. Destination Code
Destination
Destination code
US and Canadian models
000001
AEP and UK models
000000
Russian model
000004
E (NTSC) model
000003
E (PAL) model
000012
Saudi Arabia model
00001A
Indian model
000015
Australian model
00001C
2. Confi rmation After Destination Setting
Execute the following operation after completing the destination
setting, and confi rm a correct destination was set.
Execute the following operation after completing the destination
setting, and confi rm a correct destination was set.
Destination setting checking method:
1. In the state of source off (Home screen is displayed), enter the
1. In the state of source off (Home screen is displayed), enter the
test mode by pressing the buttons on the remote commander in
order of the [4]
order of the [4]
t [5] t [0] (press only the [0] button for two
seconds).
2. The following screen is displayed and confi rm that item of the
destination has been rewritten correctly.
(Displayed characters/values in the following fi gure are ex-
ample)
ample)
<Test Mode>
4.VISUAL FACTORY MODE
6.DESTINATION SETTING MODE
DEST: UC REGION: 1
MCU: SONY-ST01-130929
Graphic: SONY-TW01-130929
Mecha: SONY-SP01-130929
Servo: HI6CD1-BBA-893D
MCU: SONY-ST01-130929
Graphic: SONY-TW01-130929
Mecha: SONY-SP01-130929
Servo: HI6CD1-BBA-893D
3. The resetting operation is executed by pressing the [ENTER]
button on the remote commander the confi rming ends, and the
unit returns to the normal condition.
unit returns to the normal condition.
NOTE OF REPLACING THE CHASSIS MAIN ASSY (CHA1)
When the chassis MAIN assy (CHA1) is replaced, the destination
setting is necessary.
When the chassis MAIN assy (CHA1) is replaced, the destination
setting is necessary.
Note: Remote commander is necessary.
1. Destination Setting
Set destination according to the procedure below.
Set destination according to the procedure below.
1-1. Setting the Destination Code
1. Set the demonstration mode OFF.
1. Set the demonstration mode OFF.
(Touch to select “Settings”
t “Screen Settings” t “Demo”
on the screen, and set the “OFF”.
2. In the state of source off (Home screen is displayed), enter the
destination setting mode by pressing the buttons on the remote
commander in order of the [4]
commander in order of the [4]
t [5] t [6] (press only the
[6] button for two seconds).
3. The following screen is displayed and the destination setting
mode becomes effective.
(Displayed characters/values in the following fi gure are ex-
ample)
Note: Refer to following “1-2. Entering the Destination Code” for opera-
tion method.
<DESTINATION SETTING MODE>
0
0 0 0 0 1
E U R : 0 0 0 0 0 0
E 1 7 : 0 0 0 0 1 2
R U 2 : 0 0 0 0 0 4
E A : 0 0 0 0 1 A
U C : 0 0 0 0 0 1
E : 0 0 0 0 0 3
I N : 0 0 0 0 1 5
E T 4 : 0 0 0 0 1 C
4. The resetting operation is executed by pressing the [ENTER]
button on the remote commander the setting ends, and the unit
returns to the normal condition.
returns to the normal condition.
1-2. Entering the Destination Code
Note: Input of the destination code cannot be performed by the keys of
main unit. Be sure to input the destination code by remote com-
mander.
mander.
• Method of operation by remote commander
Note
1: The model to which the remote commander is not attached
can also be operated by using the remote commander.
Note
2: The ten key cannot be used.
Ver. 1.1