XAV-60, XAV-E60 - Sony Car Audio Service Manual (repair manual)

xav-60, xav-e60 service manual
Model
XAV-60 XAV-E60
Pages
93
Size
5.72 MB
Type
PDF
Document
Service Manual
Brand
Device
Car Audio
File
xav-60-xav-e60.pdf
Date

Read Sony XAV-60 / XAV-E60 Service Manual online

SERVICE MANUAL
Sony Corporation
Published by Sony Techno Create Corporation
XAV-60/E60
SPECIFICATIONS
AV CENTER
9-889-748-03
2010K05-1
© 
2010.11
US Model
Canadian Model
AEP Model
UK Model
E Model
XAV-60
Russian Model
XAV-E60
Ver. 1.2  2010.11
Model Name Using Similar Mechanism
NEW
Mechanism Type
MG-613C-187
Optical Pick-up Name
KHS-360A
Photo: XAV-60
Monitor section
Display type: Wide LCD color monitor
Dimensions: 6.1 in
System: TFT active matrix
Number of pixels: 1,152,000 pixels
Color system: 
PAL/NTSC/SECAM/PAL-M automatic select
Tuner section
FM
Tuning range:
        US and Canadian models: 87.5 – 107.9 MHz
 
AEP and UK models: 87.5 – 108.0 MHz
 
Russian model:
 
FM1/FM2: 87.5 – 108.0 MHz 
 
(at 50 kHz step)
 
FM3: 65 – 74 MHz (at 30 kHz step)
Antenna (aerial) terminal: 
External antenna (aerial) connector
Intermediate frequency: 150 kHz
Usable sensitivity: 10 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 70 dB (mono)
Separation: 40 dB at 1 kHz
Frequency response: 20 – 15,000 Hz
AM (US and Canadian models)
Tuning range: 530 – 1,710 kHz
Antenna (aerial) terminal: 
External antenna (aerial) connector
Intermediate frequency: 25 kHz
Sensitivity: 26 μV
DVD/CD Player section
Signal-to-noise ratio: 120 dB
Frequency response: 10 – 20,000 Hz
Wow and flutter: Below measurable limit
Harmonic distortion: 0.01 %
Region code: Labeled on the bottom of the unit
USB Player section
Interface: USB (Full-speed)
Maximum current: 500 mA
Power amplifier section
Outputs: Speaker outputs
Speaker impedance:
 4 – 8 ohms
Maximum power output: 52 W 
× 4 (at 4 ohms)
General
Outputs: 
Video output terminal (rear)
Audio output terminals (front/rear)
Subwoofer output terminal
Power antenna (aerial) relay control terminal
Power amplifier control terminal
Inputs: 
Telephone ATT control terminal
Illumination control terminal
BUS control input terminal 
(US and Canadian models only)
Remote controller input terminal
Antenna (aerial) input terminal
Parking break control terminal
Reverse input terminal
Camera input terminal
AUX audio input terminals
AUX video input terminals
USB signal input connector
Power requirements: 12 V DC car battery 
(negative ground (earth))
Dimensions: Approx. 178 
× 100 × 173 mm 
(7
1
/
8
 
× 4 × 6
7
/
8
 in) (w/h/d)
Mounting dimensions: Approx. 182 
× 111 × 164 mm 
(7
1
/
4
 
× 4
3
/
8
 
× 6
1
/
2
 in) (w/h/d)
Mass: Approx. 2.2 kg (4 lb 14 oz)
Supplied accessories: 
Card remote commander: RM-X170
Parts for installation and connections (1 set)
Extension cord for AUX audio/video input 
terminals
CD-ROM (Application disc)
Your dealer may not handle some of the above listed 
accessories. Please ask the dealer for detailed 
information.
Design and specifications are subject to change 
without notice.
FOR UNITED STATES CUSTOMERS. NOT 
APPLICABLE IN CANADA, INCLUDING 
IN THE PROVINCE OF QUEBEC.
POUR LES CONSOMMATEURS AUX 
ÉTATS-UNIS. NON APPLICABLE AU 
CANADA, Y COMPRIS LA PROVINCE DE 
QUÉBEC.
CEA2006 Standard
Power Output: 17 Watts RMS 
4 Ohms < 1% THD+N 
SN Ratio: 82 dBA 
(reference: 1 Watt into 4 Ohms)
AUDIO POWER SPECIFICATIONS
4 at 
US and foreign patents licensed from Dolby 
Laboratories.
MPEG Layer-3 audio coding technology and 
patents licensed from Fraunhofer IIS and Thomson.
This product is protected by certain intellectual 
property rights of Microsoft Corporation. Use or 
distribution of such technology outside of this 
product is prohibited without a license from 
Microsoft or an authorized Microsoft subsidiary.
(US model only)
MW/LW (AEP, UK and Russian model)
Tuning range: 
MW: 531 – 1,602 kHz
LW: 153 – 279 kHz
Antenna (aerial) terminal: 
External antenna (aerial) connector
Intermediate frequency: 25 kHz
Sensitivity: MW: 26 μV, LW: 45 μV
Asian model:
87.5 – 108.0 MHz (at 50 kHz step)
Latin American model:
87.5 – 107.9 MHz (at 200 kHz step)
Saudi Arabia model:
87.5 – 108.0 MHz (at 50 kHz step)
AM (E model)
Tuning range: 
Asian model:
531 – 1,602 kHz (at 9 kHz step)
Latin American model:
530 – 1,710 kHz (at 10 kHz step)
Saudi Arabia model:
531 – 1,602 kHz (at 9 kHz step)
Antenna (aerial) terminal: 
External antenna (aerial) connector
Intermediate frequency: 25 kHz
Sensitivity: 26 μV
External input terminal 
(Asian and Saudi Arabia models only)
XAV-60/E60
2
NOTES  ON  CHIP  COMPONENT  REPLACEMENT
• 
Never reuse a disconnected chip component.
• 
Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
FLEXIBLE  CIRCUIT  BOARD  REPAIRING
• 
Keep the temperature of soldering iron around 270 °C during 
repairing.
• 
Do not touch the soldering iron on the same conductor of the 
circuit board (within 3 times).
• 
Be careful not to apply force on the conductor when soldering 
or unsoldering.
SAFETY-RELATED  COMPONENT  WARNING!
COMPONENTS  IDENTIFIED  BY  MARK  
0  OR  DOTTED  LINE  
WITH  MARK  
0  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN  
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS 
 
WHOSE  PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  
MANUAL  OR  IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
ATTENTION  AU  COMPOSANT  AYANT  RAPPORT  
À  LA  SÉCURITÉ!
LES  COMPOSANTS  IDENTIFIÉS  PAR  UNE  MARQUE  
0  SUR  
LES  DIAGRAMMES  SCHÉMATIQUES  ET  LA  LISTE  DES  
PIÈCES  SONT  CRITIQUES  POUR  LA  SÉCURITÉ  DE  FONC-
TIONNEMENT.  NE  REMPLACER  CES  COMPOSANTS  QUE  
PAR  DES  PIÈCES  SONY  DONT  LES  NUMÉROS  SONT  DON-
NÉS  DANS  CE  MANUEL  OU  DANS  LES  SUPPLÉMENTS  
PUBLIÉS  PAR  SONY.
Microsoft, Windows, Windows 
Vista and Windows Media and 
logos are trademarks or 
registered trademarks of 
Microsoft Corporation in the 
United States and/or other countries.
Manufactured under license 
from Dolby Laboratories.
“Dolby” and the double-D 
symbol are trademarks of Dolby Laboratories.
“DVD VIDEO,” “DVD-R,” “DVD-RW,” “DVD+R,” 
and “DVD+RW” are trademarks.
ZAPPIN is a trademark of Sony Corporation.
12 TONE ANALYSIS and its 
logo are trademarks of Sony 
Corporation.
“WALKMAN” and 
“WALKMAN” logo are 
registered trademarks of 
Sony Corporation.
SensMe and the SensMe logo are 
trademarks or registered 
trademarks of Sony Ericsson 
Mobile Communications AB.
This product uses font data which is licensed to 
Sony by Monotype Imaging Inc. or its affiliates.
iPod is a trademark of Apple Inc., registered in the 
U.S. and other countries.
iPhone is a trademark of Apple Inc.
Apple, Macintosh and iTunes are trademarks of 
Apple Inc., registered in the U.S. and other 
countries.
THIS PRODUCT IS LICENSED UNDER THE 
MPEG-4 VISUAL PATENT PORTFOLIO 
LICENSE FOR THE PERSONAL AND NON-
COMMERCIAL USE OF A CONSUMER FOR 
DECODING MPEG-4 VIDEO THAT WAS 
ENCODED BY A CONSUMER ENGAGED IN A 
PERSONAL AND NON-COMMERCIAL 
ACTIVITY AND/OR WAS OBTAINED FROM A 
VIDEO PROVIDER LICENSED BY MPEG LA 
TO PROVIDE MPEG-4 VIDEO. NO LICENSE IS 
GRANTED OR SHALL BE IMPLIED FOR ANY 
OTHER USE. ADDITIONAL INFORMATION 
INCLUDING THAT RELATING TO 
PROMOTIONAL, INTERNAL AND 
COMMERCIAL USES AND LICENSING MAY 
BE OBTAINED FROM MPEG LA, LLC. SEE 
HTTP://WWW.MPEGLA.COM
Music recognition technology and related data are 
provided by Gracenote®. Gracenote is the industry 
standard in music recognition technology and 
related content delivery. For more information, 
please visit www.gracenote.com. 
CD and music-related data from Gracenote, Inc., 
copyright © 2000-2010 Gracenote. Gracenote 
Software, copyright © 2000-2010 Gracenote. This 
product and service may practice one or more of 
the following U.S. Patents: #5,987,525; 
#6,061,680; #6,154,773, #6,161,132, #6,230,192, 
#6,230,207, #6,240,459, #6,330,593, and other 
patents issued or pending. Some services supplied 
under license from Open Globe, Inc. for U.S. 
Patent: #6,304,523. 
Gracenote and CDDB are registered trademarks of 
Gracenote. The Gracenote logo and logotype, and 
the “Powered by Gracenote” logo are trademarks 
of Gracenote.
The “HD Radio Ready” logo indicates that this 
product will control a Sony HD Radio
TM
 tuner 
(sold separately).
For HD Radio
TM
 tuner operation, please refer to 
the HD Radio
TM
 tuner Operating Instructions.
HD Radio
TM
 and the HD Radio Ready logo are 
proprietary trademarks of iBiquity Digital Corp.
The “SAT Radio Ready” 
logo indicates that this 
product will control a satellite 
radio tuner module (sold 
separately). Please see your nearest authorized 
Sony dealer for details on the satellite radio 
tuner module.
“SAT Radio,” “SAT Radio Ready,” the SAT 
Radio and SAT Radio Ready logos and all 
related marks are trademarks of Sirius XM 
Radio Inc. and XM Satellite Radio Inc.
CAUTION
Use of controls or adjustments or performance of procedures 
other than those specifi ed herein may result in hazardous radia-
tion exposure.
CAUTION
RADIATION WHEN OPEN AND INTERLOCKS DEFEATED.
DO NOT VIEW DIRECTLY WITH OPTICAL INSTRUMENTS.
:CLASS 1M VISIBLE/INVISIBLE LASER
This label is located on the bottom of the 
chassis.
This label is located on the drive unit’s internal 
chassis.
•  Except US and Canadian models.
DivX
®
, DivX Certified
®
 and 
associated logos are registered 
trademarks of DivX, Inc.
ZAPPIN is a trademark of Sony Corporation.
XAV-60/E60
3
1. 
SERVICING  NOTES
  .............................................   3
2. GENERAL
   ..................................................................  
6
3. DISASSEMBLY
3-1.  Disassembly  Flow ...........................................................   12
3-2.  Front Panel Block ...........................................................   12
3-3.  DVD Mechanism Deck (MG-613C-187) .......................   13
3-4.  Chassis 1F Block, Chassis 2F Block ..............................   13
3-5.  AUDIO  Board .................................................................   14
3-6.  VISUAL  Board ...............................................................   14
3-7.  DVD Mechanism Deck Block ........................................   15
3-8.  SERVO  Board .................................................................   15
3-9.  Chassis (T612Z) Sub Assy, SENSOR Board ..................   16
3-10.  Chassis (OP, ZA) Complete Assy ...................................   16
4. 
ELECTRICAL  ADJUSTMENTS 
 ........................   17
5. DIAGRAMS
5-1.  Block Diagram - SERVO Section - ................................   20
5-2.  Block Diagram - AUDIO Section - .................................   21
5-3.  Block Diagram - VIDEO Section - .................................   22
5-4.  Block Diagram - DISPLAY Section - .............................   23
5-5.  Block Diagram 
- PANEL/POWER SUPPLY Section - ............................   24
5-6.  Printed Wiring Boards - SERVO Section - .....................   26
5-7.  Schematic Diagram - SERVO Section (1/3) - .................   27
5-8.  Schematic Diagram - SERVO Section (2/3) - .................   28
5-9.  Schematic Diagram - SERVO Section (3/3) - .................   29
5-10.  Printed Wiring Board - AUDIO Board (Side A) - ..........   30
5-11.  Printed Wiring Board - AUDIO Board (Side B) - ..........   31
5-12.  Schematic Diagram - AUDIO Board (1/4) - ...................   32
5-13.  Schematic Diagram - AUDIO Board (2/4) - ...................   33
5-14.  Schematic Diagram - AUDIO Board (3/4) - ...................   34
5-15.  Schematic Diagram - AUDIO Board (4/4) - ...................   35
5-16.  Printed Wiring Board 
- VISUAL Board (Component Side) - ............................   36
5-17.  Printed Wiring Board 
- VISUAL Board (Conductor Side) - ..............................   37
5-18.  Schematic Diagram - VISUAL Board (1/5) - .................   38
5-19.  Schematic Diagram - VISUAL Board (2/5) - .................   39
5-20.  Schematic Diagram - VISUAL Board (3/5) - .................   40
5-21.  Schematic Diagram - VISUAL Board (4/5) - .................   41
5-22.  Schematic Diagram - VISUAL Board (5/5) - .................   42
5-23.  Printed Wiring Board - KEY Board -..............................   43
5-24.  Schematic Diagram - KEY Board - ................................   43
5-25.  Printed Wiring Board - LCD Board - ..............................   44
5-26.  Schematic Diagram - LCD Board - ................................   45
6. 
EXPLODED  VIEWS
6-1.  Overall Section ...............................................................   69
6-2.  Front Panel Section .........................................................   70
6-3.  Chassis 2F Section ..........................................................   71
6-4.  Chassis 1F Section ..........................................................   72
6-5.  DVD Mechanism Deck Section (MG-613C-187) ..........   73
7. 
ELECTRICAL  PARTS  LIST
   ..............................   74
Accessories are given in the last of the electrical parts list.
TABLE  OF  CONTENTS
SECTION  1
SERVICING  NOTES
NOTES  ON  HANDLING  THE OPTICAL  PICK-UP  
BLOCK  OR  BASE  UNIT
The laser diode in the optical pick-up block may suffer electro-
static break-down because of the potential difference generated by 
the charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also 
use the procedure in the printed matter which is included in the 
repair parts.
The fl exible board is easily damaged and should be handled with 
care.
NOTES  ON  LASER  DIODE  EMISSION  CHECK
The laser beam on this model is concentrated so as to be focused 
on the disc refl ective surface by the objective lens in the optical 
pickup block. Therefore, when checking the laser diode emission, 
observe from more than 30 cm away from the objective lens.
UNLEADED  SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution:  Some printed circuit boards may not come printed with 
the lead free mark due to their particular size)
NOTE  THE  IC4,  IC11  AND  IC13  ON  THE  SERVO  
BOARD  REPLACING
IC4, IC11 and IC13 on the SERVO board cannot exchange with 
single. When these parts are damaged, exchange the entire mount-
ed board.
NOTE  FOR  REPLACING  THE  COMPLETE  AUDIO  
BOARD
If the complete AUDIO board was replaced, be sure to refer to 
Technical News published separately.
 : LEAD  FREE  MARK
Unleaded solder has the following characteristics.
•  Unleaded solder melts at a temperature about 40 °C higher 
than ordinary solder.
 
Ordinary soldering irons can be used but the iron tip has to be 
applied to the solder joint for a slightly longer time.
 
Soldering irons using a temperature regulator should be set to 
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if 
the heated tip is applied for too long, so be careful!
• 
Strong viscosity
 
Unleaded solder is more viscous (sticky, less prone to fl ow) 
than ordinary solder so use caution not to let solder bridges 
occur such as on IC pins, etc.
• 
Usable with ordinary solder
 
It is best to use only unleaded solder but unleaded solder may 
also be added to ordinary solder.
XAV-60/E60
4
Part No.
Region Code
Part No.
Region Code
– Bottom View –
(US and Canadian models)
– Bottom View –
(AEP, Russian, UK, E and Saudi Arabia models)
Label indication
Destination
Signal format 
system
Region 
code
Part No.
NTSC
1
4-163-706-0[]
US and Canadian models
PAL
2
4-163-707-0[]
AEP and UK models
PAL
2
4-195-528-0[]
Saudi Arabia model
PAL
3
4-163-709-0[]
E (PAL) model
NTSC
4
4-163-710-0[]
E (NTSC) model
PAL
5
4-163-708-0[]
Russian model
liquid crystal display panel 
(LCD1401)
LCD flexible board
LCD flexible board is 
bent at this position.
Edge of LCD flexible 
board is set here.
1
2
– Rear side view –
NOTE  OF  REPLACING  THE  LIQUID  CRYSTAL  DISPLAY  PANEL (LCD1401)
Please bend LCD fl exible board correctly as shown in the fi gure below.
Note: LCD fl exible board comes in contact with chassis when liquid crystal display panel (LCD1401) is installed if LCD fl exible board is not correctly bent.
MODEL  IDENTIFICATION
Ver. 1.2
Page of 93
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Here you can read online and download Sony XAV-60 / XAV-E60 Service Manual in PDF. XAV-60 / XAV-E60 service manual will guide through the process and help you recover, restore, fix, disassemble and repair Sony XAV-60 / XAV-E60 Car Audio. Information contained in service manuals typically includes schematics / circuit diagrams, wiring diagrams, block diagrams, printed wiring boards, exploded views, parts list, disassembly / assembly, pcb.