WX-C570 - Sony Car Audio Service Manual (repair manual)

wx-c570 service manual
Model
WX-C570
Pages
60
Size
1.58 MB
Type
PDF
Document
Service Manual
Brand
Device
Car Audio
File
wx-c570.pdf
Date

Read Sony WX-C570 Service Manual online

– 1 –
Model Name Using Similar Mechanism
NEW
CD Drive Mechanism Type
MG-338X-121
Optical Pick-up Name
KSS-520A
Model Name Using Similar Mechanism
XR-1750
Tape Transport Mechanism Type
MG-52A-135
SERVICE MANUAL
US Model
UK Model
E Model
WX-C570
CHANGER CONTROL AUDIO MASTER
MICROFILM
AUDIO POWER SPECIFICATIONS (US Model)
POWER OUTPUT AND TOTAL HARMONIC DISTORTION
17 watts per channel minimum continuous average power into 4 ohms,
4 channels driven from 20 Hz to 20 kHz with no more than 1 % total
harmonic distortion.
Other Specifications
CD player section
Signal-to-noise ratio
88 dB
Frequency response
10 - 20,000 Hz
Wow and flutter
Below measurable limit
Laser Diode properties
Material
GaAlAs
Wavelength
780 nm
Emission Duration
Continuous
Laser output power
Less than 44.6 µW*
This output is the value measured at a distance of
200 mm from the objective lens surface on the Optical
Pick-up Block.
Cassette player section
Tape track
4-track 2-channel stereo
Wow and flutter
0.08 % (WRMS)
Frequency response
30 - 18,000 Hz
Signal-to-noise ratio
Cassette type
Dolby B NR
Dolby NR off
TYPE II,  IV
67 dB
58 dB
TYPE I
64 dB
55 dB
SPECIFICATIONS
Tuner section
FM
Tuning range
US model:
87.5 - 107.9 MHz
UK, E model:
FM tuning interval:
50 kHz/200 kHz switchable
87.5 - 108.0 MHz
(at 50 kHz step)
87.5 - 107.9 MHz
(at 200 kHz step)
Antenna terminal
External antenna connector
Intermediate frequency 10.7 MHz
Usable sensitivity
9 dBf
Selectivity
75 dB at 400 kHz
Signal-to-noise ratio
65 dB (stereo),
68 dB (mono)
Harmonic distortion at 1 kHz
0.5% (stereo),
0.3% (mono)
Separation
35 dB at 1 kHz
Frequency response
30 - 15,000 Hz
Capture ratio
4 dB
– Continued on next page –
CD
Section
TC
Section
– 2 –
AM
Tuning range
US model:
530 - 1,710 kHz
UK, E model:
AM tuning interval:
9 kHz/10 kHz switchable
531 - 1,602 kHz
(at 9 kHz step)
530 - 1,710 kHz
(at 10 kHz step)
Antenna terminal
External antenna connector
Intermediate frequency 10.71 MHz/450 kHz
Sensitivity
30 µV
Power amplifier section
Outputs
Speaker outputs
(sure seal connectors)
Speaker impedance
4 - 8 ohms
General
Outputs
Power antenna control
lead
Power amplifier control
lead
Telephone mute control
lead
Line outputs (2)
Tone controls
Bass ±8 dB at 100 Hz
Treble ±8 dB at 10 kHz
Power requirements
12 V DC car battery
(negative ground)
Dimensions
Approx. 178 
×
 100 
×
 173 mm
(7 
1/8
 
×
 4 
×
 6 
7/8
 in.)
(w/h/d)
Mounting dimension
Approx. 178 
×
 100 
×
 155 mm
(7 
1/8
 
×
 4 
×
 6 
1/8
 in.)
(w/h/d)
Mass
Approx. 2.1 kg (4 lb. 10 oz.)
Supplied accessories
Parts for installation and
connections (1 set)
Decoy cover (1)
Design and specifications are subject to change without
notice.
SERVICE NOTE
CAUTION
Use of controls or adjustments or performance of proce-
dures other than those specified herein may result in haz-
ardous radiation exposure.
Notes on Chip Component Replacement
Never reuse a disconnected chip component.
Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK
OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
breakdown because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic breakdown and also use
the procedure in the printed matter which is included in the repair
parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission, ob-
serve from more than 30 cm away from the objective lens.
NOTES ON PICK-UP FLEXIBLE BOARD
The pick-up flexible board in this set is secured to the optical pick-
up with an adhesive tape. Once the tape is removed, an adhering
force becomes weak, and it cannot be reused.
Therefore, if the optical pick-up is replaced, replace also the pick-
up flexible board with a new one.
NOTES ON CLEANING THE OBJECTIVE LENS
SAFETY-RELATED  COMPONENT  WARNING!!
COMPONENTS  IDENTIFIED  BY  MARK  
!
  OR  DOTTED  LINE
WITH  MARK  
!
  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS  WHOSE
PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  MANUAL  OR
IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
optical pick-up
Notes:
Do not force to push the objective lens. Otherwise, the plate spring
supporting the objective lens will be bent, causing a deteriorated
RF waveform.
Never touch anything other than the objective lens. Otherwise, a
significant deterioration occurs in the RF waveform.
Apply CD lens cleaner B-4 (Part No.:J-2501-000-A) to cotton swabs
(narrow type) (Part No.:J-2501-023-A) to be lightly wet. Use a force
(about 5 g (0.18 oz)) to make the objective lens in contact with the
bottom lightly, and clean the lens by spirals as following below.
Replace the cotton swab and repeat this cleaning two or three times.
cotton swabs
objective lens
2-axis actuator
2-axis cover
slide base
surface of objective lens
– 3 –
TABLE OF CONTENTS
1. GENERAL
Location of Controls ............................................................... 4
Getting Started ........................................................................ 4
Setting the Clock .................................................................... 4
CD Player ............................................................................... 5
Cassette Player ....................................................................... 5
Radio ...................................................................................... 6
Other Functions ...................................................................... 7
CD/MD Changer .................................................................... 8
Connections ............................................................................ 9
2. DISASSEMBLY
2-1.   Front Panel ....................................................................... 11
2-2.   Control Board ................................................................... 11
2-3.   CD Mechanism Block ...................................................... 12
2-4.   Heat Sink .......................................................................... 12
2-5.   CD Board ......................................................................... 13
2-6.   Tape Mechanism Block .................................................... 13
2-7.   Main Board ...................................................................... 14
2-8.   Chassis (T) Assy ............................................................... 14
2-9.   Lever (Release T) ............................................................. 15
2-10. Servo Board ...................................................................... 15
2-11. Roller Assy ....................................................................... 16
2-12. Chassis (OP) (O/S) Assy .................................................. 16
2-13. Optical Pick-up Block ...................................................... 17
3. ASSEMBLY OF TAPE MECHANISM
Alignment of Rotary Switch ................................................. 18
Gear (LDG-E) ....................................................................... 18
Chassis (S) Assy ................................................................... 19
Lever (Mode) ........................................................................ 19
Lever (Pinch Selection) ........................................................ 20
Head Plate Assy .................................................................... 20
Lever (Pinch) Assy ............................................................... 21
Housing ................................................................................ 21
Arm (Suction) ....................................................................... 22
Lever (LDG-A)/(LDG-B) ..................................................... 22
Gear (LDG-FT) .................................................................... 23
Guide (C) .............................................................................. 23
4. MECHANICAL ADJUSTMENTS
.............................. 24
5. ELECTRICAL ADJUSTMENTS
Tape Section ......................................................................... 24
Tuner Section ........................................................................ 25
CD Section ........................................................................... 28
6. DIAGRAMS
6-1.   Block Diagram –CD Section– .......................................... 29
6-2.   Block Diagram –Tape Section– ....................................... 31
6-3.   Block Diagram –Main Section– ....................................... 33
6-4.   Circuit Boards Location ................................................... 35
6-5.   Printed Wiring Board –CD Section– ................................ 36
6-6.   Schematic Diagram –CD Section– ................................... 39
6-7.   Printed Wiring Boards –CD Mechanism Section– ........... 42
6-8.   Schematic Diagram –CD Mechanism Section– ............... 45
6-9.   Printed Wiring Boards –Main Section– ........................... 49
6-10. Schematic Diagram –Main Section– ................................ 53
6-11. Printed Wiring Board –Control Section– ......................... 58
6-12. Schematic Diagram –Control Section– ............................ 63
6-13. IC Pin Descriptions .......................................................... 70
7. EXPLODED VIEWS
7-1.   Cover Section ................................................................... 74
7-2.   Front Panel Section .......................................................... 75
7-3.   Chassis Section ................................................................ 76
7-4.   CD Mechanism Section (1) .............................................. 77
7-5.   CD Mechanism Section (2) .............................................. 78
7-6.   CD Mechanism Section (3) .............................................. 79
7-7.   Tape Mechanism Section (1) ............................................ 80
7-8.   Tape Mechanism Section (2) ............................................ 81
8. ELECTRICAL PARTS LIST
....................................
82
– 4 –
SECTION 1
GENERAL
This section e
xtracted from
E model’
s instr
uction man
ual.
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Download Sony WX-C570 Service Manual (Repair Manual)

Here you can read online and download Sony WX-C570 Service Manual in PDF. WX-C570 service manual will guide through the process and help you recover, restore, fix, disassemble and repair Sony WX-C570 Car Audio. Information contained in service manuals typically includes schematics / circuit diagrams, wiring diagrams, block diagrams, printed wiring boards, exploded views, parts list, disassembly / assembly, pcb.