MEX-BT5100 - Sony Car Audio Service Manual (repair manual). Page 4

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MEX-BT5100
4
SECTION  1
SERVICING  NOTES
NOTES  ON  HANDLING  THE  OPTICAL  PICK-UP 
BLOCK  OR  BASE  UNIT
The laser diode in the optical pick-up block may suffer electrostat-
ic break-down because of the potential difference generated by the 
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also 
use the procedure in the printed matter which is included in the 
repair parts.
The fl exible board is easily damaged and should be handled with 
care.
NOTES  ON  LASER  DIODE  EMISSION  CHECK
Never look into the laser diode emission from right above when 
checking it for adjustment. It is feared that you will lose your 
sight.
If the optical pick-up block is defective, please replace the whole 
optical pick-up block.
Never turn the semi-fi xed resistor located at the side of optical 
pick-up block.
EXTENSION  CABLE  AND  SERVICE  POSITION
When repairing or servicing this set, connect the jig (extension 
cable) as shown below.
•  Connect the MAIN board (CNP501) and the SERVO board 
(CN2) with the extension cable (Part No. J-2502-076-1).
NOTE  THE  IC500  AND  IC510  ON  THE  IT  BOARD  
REPLACING
When IC500 and IC510 on the IT board are damaged, exchange 
the new IT board for the IT board which IC damaged.
optical pick-up
semi-fixed resistor
SERVO board
(CN2)
MAIN board
(CNP501)
extension cable
(Part No. J-2502-076-1)
UNLEADED  SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with 
the lead free mark due to their particular size)
 : LEAD  FREE  MARK
Unleaded solder has the following characteristics.
•  Unleaded solder melts at a temperature about 40 °C higher 
than ordinary solder.
 
Ordinary soldering irons can be used but the iron tip has to be 
applied to the solder joint for a slightly longer time.
 
Soldering irons using a temperature regulator should be set to 
about 350 °C.
Caution:  The printed pattern (copper foil) may peel away if the 
heated tip is applied for too long, so be careful!
• Strong 
viscosity
 
Unleaded solder is more viscous (sticky, less prone to fl ow) 
than ordinary solder so use caution not to let solder bridges 
occur such as on IC pins, etc.
•  Usable with ordinary solder
 
It is best to use only unleaded solder but unleaded solder may 
also be added to ordinary solder.
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