CDX-GT820IP - Sony Car Audio Service Manual (repair manual)

cdx-gt820ip service manual
Model
CDX-GT820IP
Pages
48
Size
7.03 MB
Type
PDF
Document
Service Manual
Brand
Device
Car Audio
File
cdx-gt820ip.pdf
Date

Read Sony CDX-GT820IP Service Manual online

SERVICE MANUAL
Published by Sony Techno Create Corporation
Sony Corporation
Audio Business Group
SPECIFICATIONS
FM/AM COMPACT DISC PLAYER
9-887-935-01
2007L04-1
© 
2007.12
US Model
Ver. 1.0  2007.12
Model Name Using Similar Mechanism
CDX-GT620IP
CD Drive Mechanism Type
MG-101I-188//Q
Optical Pick-up Name
DAX-25A
•  The tuner and CD sections have no adjustments.
CDX-GT820IP
CD Player section
Signal-to-noise ratio: 120 dB
Frequency response: 10 – 20,000 Hz
Wow and fl utter: Below measurable limit
Tuner section
FM
Tuning range:
  87.5 – 107.9 MHz
Antenna (aerial) terminal:
  External antenna (aerial) connector
Intermediate frequency: 10.7 MHz/450 kHz
Usable sensitivity: 9 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 
  67 dB (stereo), 69 dB (mono)
Harmonic distortion at 1 kHz: 
  0.5 % (stereo), 0.3 % (mono)
Separation: 35 dB at 1 kHz
Frequency response: 30 – 15,000 Hz
AM
Tuning range:
   530 – 1,710 kHz
Antenna (aerial) terminal:
  External antenna (aerial) connector
Intermediate frequency:
  10.7 MHz/450 kHz
Sensitivity:
 30 
μV
Power amplifi er section
Outputs: Speaker outputs (sure seal connectors)
Speaker impedance: 4 – 8 ohms
Maximum power output: 52 W × 4 (at 4 ohms)
General
Output:
  Audio outputs terminal (front/rear)
  Subwoofer output terminal (mono)
  Power antenna (aerial) relay control terminal
 Power 
amplifi er control terminal
Inputs:
  Telephone ATT control terminal
  Illumination control terminal
  Bus control input terminal
  Bus audio input terminal
  Remote controller input terminal
  Antenna (aerial) input terminal
  AUX input jack (stereo mini jack)
  iPod signal input terminal (dock connector)
– Continued on next page –
AUDIO POWER SPECIFICATIONS POWER OUTPUT 
AND TOTAL HARMONIC DISTORTION
23.2 watts per channel minimum continuous average power into 
4 ohms, 4 channels driven from 20 Hz to 20 kHz with no more 
than 5% total harmonic distortion.
CDX-GT820IP
2
Notes on chip component replacement
• 
Never reuse a disconnected chip component.
• 
Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
NOTES ON HANDLING THE OPTICAL PICK-UP 
BLOCK   OR  BASE  UNIT
The laser diode in the optical pick-up block may suffer electrostat-
ic break-down because of the potential difference generated by the 
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also 
use the procedure in the printed matter which is included in the 
repair parts.
The fl exible board is easily damaged and should be handled with 
care.
NOTES  ON  LASER  DIODE  EMISSION  CHECK
The laser beam on this model is concentrated so as to be focused 
on the disc refl ective surface by the objective lens in the optical 
pickup block. Therefore, when checking the laser diode emission, 
observe from more than 30 cm away from the objective lens.
SERVICE  NOTES
CAUTION
Use of controls or adjustments or performance of procedures other than 
those specifi ed herein may result in hazardous radiation exposure.
If the optical pick-up block is defective, please replace the whole 
optical pick-up block.
Never turn the semi-fi xed resistor located at the side of optical 
pick-up block.
TEST  DISCS
Please use the following test discs for the check on the CD section.
 
YDES-18 (Part No. 3-702-101-01)
 
PATD-012 (Part No. 4-225-203-01)
Tone controls:
  Low: ±10 dB at 60 Hz (XPLOD)
  Mid: ±10 dB at 1 kHz (XPLOD)
  High: ±10 dB at 10 kHz (XPLOD)
Power requirements: 12 V DC car battery
  (negative ground (earth))
Dimensions: Approx. 178 
× 50 × 180 mm
 (7 
1/8
 
× 2 × 7 
1/8
 in)  (w/h/d)
Mounting dimensions: Approx. 182 
× 53 × 162 mm 
 (7 
1/4
 
× 2 
1/8
 × 6 
1/2
 in) (w/h/d)
Mass: Approx. 1.3 kg (2 lb. 14 oz.) 
Supplied accessories:
  Card remote commander: RM-X152
  Parts for installation and connections (1 set)
MPEG Layer-3 audio coding technology and patents licensed from Fraun-
hofer IIS and Thomson.
This product is protected by certain intellectual property rights of Micro-
soft Corporation. Use or distribution of such technology outside of this 
product is prohibited without a license from Microsoft or an authorized 
Microsoft subsidiary.
Design and specifi cations are subject to change
without notice.
SAFETY-RELATED COMPONET WARNING!
COMPONENTS  IDENTIFIED  BY  MARK 
0 OR  DOTTED  LINE  
WITH  MARK 
0 ON  THE  SCHEMATIC  DIAGRAMS  AND  IN  
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS 
 
WHOSE  PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  
MANUAL  OR  IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
optical pick-up
semi-fixed resistor
CDX-GT820IP
3
• CD playback
You can play CD-DA (also containing CD TEXT), CD-R/CD-
RW (MP3/WMA/AAC fi les).
Type of discs
Label on the disc
CD-DA
MP3
WMA
AAC
1. 
SERVICE  NOTE
  .....................................................   4
2. GENERAL
 
Location of Controls .......................................................   5
 Connections 
....................................................................  
6
3. DISASSEMBLY
3-1.   Sub Panel Assy  ...............................................................   8
3-2.   CD Mechanism Block .....................................................   8
3-3.   Main Board .....................................................................   9
3-4. Servo 
Board 
....................................................................   9
3-5. Chassis 
(T) 
Sub 
Assy 
......................................................  10
3-6.  Roller Arm Assy ..............................................................   10
3-7. Chassis 
(OP) 
Assy 
...........................................................  11
3-8. Chucking 
Arm 
Sub 
Assy 
.................................................  11
3-9. Sled 
Motor 
Assy 
..............................................................  12
3-10.  Optical Pick-up Section ..................................................   13
3-11. Optical Pick-up ...............................................................   13
4. 
DIAGNOSIS  FUNCTION 
 .....................................   14
5. DIAGRAMS
5-1.  Block Diagram –Main Section– .....................................   17
5-2.  Block Diagram –Display Section– .................................   18
5-3.  Printed Wiring Board –Main Section (1/2)– ...................   20
5-4.  Printed Wiring Board –Main Section (2/2)– ...................   21
5-5.  Schematic Diagram –Main Section (1/4)– ......................   22
5-6.  Schematic Diagram –Main Section (2/4)– ......................   23
5-7.  Schematic Diagram –Main Section (3/4)– ......................   24
5-8.  Schematic Diagram –Main Section (4/4)– ......................   25
5-9.  Printed Wiring Board –Sub Section- ..............................   26
5-10.  Schematic Diagram –Sub Section- .................................   27
5-11.  Printed Wiring Boards –Key Section – ...........................   28
5-12.  Schematic Diagram –Key Section – ...............................   29
6. 
EXPLODED  VIEWS
6-1. Main 
Section 
...................................................................  36
6-2.  Front Panel Section .........................................................   37
6-3.  CD Mechanism Section (MG-101I-188//Q) ...................   38
7. 
ELECTRICAL  PARTS  LIST
  ..............................   39
TABLE  OF  CONTENTS
UNLEADED  SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with 
the lead free mark due to their particular size)
 : LEAD  FREE  MARK
Unleaded solder has the following characteristics.
•  Unleaded solder melts at a temperature about 40 °C higher 
than ordinary solder.
 
Ordinary soldering irons can be used but the iron tip has to be 
applied to the solder joint for a slightly longer time.
 
Soldering irons using a temperature regulator should be set to 
about 350 °C.
Caution:  The printed pattern (copper foil) may peel away if the 
heated tip is applied for too long, so be careful!
• Strong 
viscosity
 
Unleaded solder is more viscous (sticky, less prone to fl ow) 
than ordinary solder so use caution not to let solder bridges 
occur such as on IC pins, etc.
• 
Usable with ordinary solder
 
It is best to use only unleaded solder but unleaded solder may 
also be added to ordinary solder.
CDX-GT820IP
4
SECTION  1
SERVICE  NOTE
EXTENSION  CABLE  AND  SERVICE  POSITION
When repairing or servicing this set, connect the jig (extension 
cable) as shown below.
•  Connect the MAIN board (CN350) and the SERVO board 
(CN401) with the extension cable (Part No. J-2502-076-1).
NOTE  FOR  REPLACEMENT  OF  THE  SERVO  BOARD
When repairing, the complete SERVO board (A-1362-921-A) 
should be replaced since any parts in the SERVO board cannot be 
repaired.
NOTE  FOR  THE  24-PIN  CONNECTOR (CN901)
Do not use alcohol to clean the 24-pin connector (CN901) connect-
ing the front panel with the main body.
Do not touch the connector directly with your bare hand. Poor con-
tact may be caused.
SERVO BOARD
CN401
MAIN BOARD
CN350
J-2502-076-1
Page of 48
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Here you can read online and download Sony CDX-GT820IP Service Manual in PDF. CDX-GT820IP service manual will guide through the process and help you recover, restore, fix, disassemble and repair Sony CDX-GT820IP Car Audio. Information contained in service manuals typically includes schematics / circuit diagrams, wiring diagrams, block diagrams, printed wiring boards, exploded views, parts list, disassembly / assembly, pcb.