CDX-GT565UV, CDX-GT615UV - Sony Car Audio Service Manual (repair manual)

cdx-gt565uv, cdx-gt615uv service manual
Model
CDX-GT565UV CDX-GT615UV
Pages
54
Size
4.03 MB
Type
PDF
Document
Service Manual
Brand
Device
Car Audio
File
cdx-gt565uv-cdx-gt615uv.pdf
Date

Read Sony CDX-GT565UV / CDX-GT615UV Service Manual online

SERVICE MANUAL
Sony Corporation
Published by Sony Techno Create Corporation
CDX-GT565UP/GT565UV/
GT615UV
SPECIFICATIONS
9-893-266-04
2013G33-1
© 
2013.07
US Model
Canadian Model
CDX-GT565UP
AEP Model
UK Model
CDX-GT565UV
E Model
CDX-GT615UV
Ver. 1.3  2013.07
Model Name Using Similar Mechanism
CDX-GT660UE/GT660UP/
GT660UV/GT710UV
Mechanism Type
MG-101CA-188
Optical Pick-up Name
DAX-25A
Photo: CDX-GT565UP
•  The tuner and CD sections have no adjustments.
Tuner section (GT565UP)
FM
Tuning range: 87.5 – 107.9 MHz
Antenna (aerial) terminal: 
External antenna (aerial) connector
Intermediate frequency: 25 kHz
Usable sensitivity: 8 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 80 dB (stereo)
Separation: 50 dB at 1 kHz
Frequency response: 20 – 15,000 Hz
AM
Tuning range: 530 – 1,710 kHz
Antenna (aerial) terminal: 
External antenna (aerial) connector
Intermediate frequency: 
9,115 kHz or 9,125 kHz/5 kHz
Sensitivity: 26 μV
CD Player section
Signal-to-noise ratio: 120 dB
Frequency response: 10 – 20,000 Hz
Wow and flutter: Below measurable limit
USB Player section
Interface: USB (Full-speed)
Maximum current: 1 A
Power amplifier section
Output: Speaker outputs
Speaker impedance: 4 – 8 ohms
Maximum power output: 52 W u 4 (at 4 ohms)
General
Outputs:
GT565UP/GT615UV:
GT565UV:
 
Audio outputs terminal (front, rear/sub 
switchable)
Power antenna (aerial)/Power amplifier control 
terminal (REM OUT)
Inputs: 
SiriusXM input terminal (GT565UP)
Remote controller input terminal
Antenna (aerial) input terminal
AUX input jack (stereo mini jack)
USB signal input connector
Power requirements: 12 V DC car battery 
(negative ground (earth))
Dimensions: Approx. 178 u 50 u 179 mm 
(7
1
/
8
 u 2 u 7
1
/
8
 in) (w/h/d)
Mounting dimensions: Approx. 182 u 53 u 162 mm 
(7
1
/
4
 u 2
1
/
8
 u 6
1
/
2
 in) (w/h/d)
Mass: Approx. 1.2 kg (2 lb 11 oz)
Supplied accessories: 
Remote commander: RM-X211 (GT565UP/GT615UV)
Parts for installation and connections (1 set)
Design and specifications are subject to change 
without notice.
FOR UNITED STATES CUSTOMERS. NOT 
APPLICABLE IN CANADA, INCLUDING 
IN THE PROVINCE OF QUEBEC.
POUR LES CONSOMMATEURS AUX 
ÉTATS-UNIS. NON APPLICABLE AU 
CANADA, Y COMPRIS LA PROVINCE DE 
QUÉBEC.
CEA2006 Standard
Power Output: 17 Watts RMS    4 at 
4 Ohms < 1% THD+N 
SN Ratio: 80 dBA 
(reference: 1 Watt into 4 Ohms)
AUDIO POWER SPECIFICATIONS 
(GT565UP)
Tuner section 
(GT565UV: AEP and UK models)
FM
Tuning range: 87.5 – 108.0 MHz
Antenna (aerial) terminal: 
External antenna (aerial) connector
Intermediate frequency: 25 kHz
Usable sensitivity: 8 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 80 dB (stereo)
Separation: 50 dB at 1 kHz
Frequency response: 20 – 15,000 Hz
MW/LW
Tuning range: 
MW: 531 – 1,602 kHz
LW: 153 – 279 kHz
Antenna (aerial) terminal: 
External antenna (aerial) connector
Intermediate frequency: 
9,124.5 kHz or 9,115.5 kHz/4.5 kHz
Sensitivity: MW: 26 μV, LW: 45 μV
Tuner section 
(GT565UV: Russian model)
FM
Tuning range: 
Antenna (aerial) terminal: 
External antenna (aerial) connector
FM1/FM2: 87.5 – 108.0 MHz 
 
(at 50 kHz step)
FM3: 65 
– 
74 
MHz 
 
(at 30 kHz step)
Intermediate frequency: 25 kHz
Usable sensitivity: 8 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 80 dB (stereo)
Separation: 50 dB at 1 kHz
Frequency response: 20 – 15,000 Hz
MW/LW
Tuning range: 
MW: 531 – 1,602 kHz
LW: 153 – 279 kHz
Antenna (aerial) terminal: 
External antenna (aerial) connector
Intermediate frequency: 
9,124.5 kHz or 9,115.5 kHz/4.5 kHz
Sensitivity: MW: 26 μV, LW: 45 μV
Tuner section 
(GT615UV: E, Mexican and
Korean models)
FM
Tuning range:
87.5 – 108.0 MHz (at 50 kHz step)
87.5 – 108.0 MHz (at 100 kHz step)
87.5 – 107.9 MHz (at 200 kHz step)
FM tuning step: 50 kHz/100 kHz/200 kHz 
switchable
Antenna (aerial) terminal: 
External antenna (aerial) connector
Intermediate frequency: 25 kHz
Usable sensitivity: 8 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 80 dB (stereo)
Separation: 50 dB at 1 kHz
Frequency response: 20 – 15,000 Hz
AM
Tuning range: 
531 – 1,602 kHz (at 9 kHz step)
530 – 1,710 kHz (at 10 kHz step)
AM tuning step: 9 kHz/10 kHz switchable
Antenna (aerial) terminal: 
External antenna (aerial) connector
Intermediate frequency: 
9,124.5 kHz or 9,115.5 kHz/4.5 kHz 
(at 9 kHz step)
9,115 kHz or 9,125 kHz/5 kHz 
(at 10 kHz step)
Sensitivity: 26 μV
Tuner section 
(GT615UV: Saudi Arabia model)
FM
Tuning range: 87.5 – 108.0 MHz
Antenna (aerial) terminal: 
External antenna (aerial) connector
Intermediate frequency: 25 kHz
Usable sensitivity: 8 dBf
Selectivity: 75 dB at 400 kHz
Signal-to-noise ratio: 80 dB (stereo)
Separation: 50 dB at 1 kHz
Frequency response: 20 – 15,000 Hz
MW
Tuning range: 531 – 1,602 kHz
Antenna (aerial) terminal: 
External antenna (aerial) connector
Intermediate frequency: 
9,124.5 kHz or 9,115.5 kHz/4.5 kHz 
Sensitivity: 26 μV
SW
Tuning range:
SW1: 2,940 – 7,735 kHz
SW2: 9,500 – 18,135 kHz
(except for 10,140 – 11,575 kHz)
Antenna (aerial) terminal: 
External antenna (aerial) connector
Intermediate frequency: 
9,124.5 kHz or 9,115.5 kHz/4.5 kHz
Sensitivity: 26 μV
Audio outputs terminal (front, rear/sub 
switchable)
Power antenna (aerial) relay control terminal
Power amplifier control terminal
US, Canadian, E, Mexican, Korean models
FM/AM COMPACT DISC PLAYER
AEP, UK models
FM/MW/LW COMPACT DISC PLAYER
Saudi Arabia model
FM/MW/SW COMPACT DISC PLAYER
CDX-GT565UP/GT565UV/GT615UV
2
NOTES  ON  CHIP  COMPONENT  REPLACEMENT
• 
Never reuse a disconnected chip component.
• 
Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
FLEXIBLE  CIRCUIT  BOARD  REPAIRING
• 
Keep the temperature of soldering iron around 270 °C during 
repairing.
• 
Do not touch the soldering iron on the same conductor of the 
circuit board (within 3 times).
• 
Be careful not to apply force on the conductor when soldering 
or unsoldering.
SAFETY-RELATED  COMPONENT  WARNING!
COMPONENTS  IDENTIFIED  BY  MARK  
0  OR  DOTTED  LINE  
WITH  MARK  
0  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN  
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS 
 
WHOSE  PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  
MANUAL  OR  IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
ATTENTION  AU  COMPOSANT  AYANT  RAPPORT  
À  LA  SÉCURITÉ!
LES  COMPOSANTS  IDENTIFIÉS  PAR  UNE  MARQUE  
0  SUR  
LES  DIAGRAMMES  SCHÉMATIQUES  ET  LA  LISTE  DES  
PIÈCES  SONT  CRITIQUES  POUR  LA  SÉCURITÉ  DE  FONC-
TIONNEMENT.  NE  REMPLACER  CES  COMPOSANTS  QUE  
PAR  DES  PIÈCES  SONY  DONT  LES  NUMÉROS  SONT  DON-
NÉS  DANS  CE  MANUEL  OU  DANS  LES  SUPPLÉMENTS  
PUBLIÉS  PAR  SONY.
CAUTION
Use of controls or adjustments or performance of procedures 
other than those specifi ed herein may result in hazardous radia-
tion exposure.
US and Canadian models:
CAUTION
The use of optical instruments with this 
product will increase eye hazard.
x Except US and Canadian models:
This label is located on the bottom of the
chassis.
For the State of California, USA only
Perchlorate Material – special handling 
may apply, See 
www.dtsc.ca.gov/hazardouswaste/perchlorate
Perchlorate Material: Lithium battery 
contains perchlorate
SiriusXM subscriptions and Satellite Radio 
Tuner module sold separately. 
www.siriusxm.com.
Sirius, XM and all related marks and logos 
are trademarks of Sirius XM Radio Inc. 
and its subsidiaries. All other marks and 
logos are the property of their respective 
owners. All rights reserved. 
ZAPPIN and Quick-BrowZer are
trademarks of Sony Corporation.
Windows Media is either a registered 
trademark or trademark of Microsoft 
Corporation in the United States and/or 
other countries.
This product contains technology subject 
to certain intellectual property rights of 
Microsoft. Use or distribution of this 
technology outside of this product is 
prohibited without the appropriate 
license(s) from Microsoft.
iPhone, iPod, iPod classic, iPod nano, and 
iPod touch are trademarks of Apple Inc., 
registered in the U.S. and other countries.
MPEG Layer-3 audio coding technology 
and patents licensed from Fraunhofer IIS 
and Thomson.
PANDORA, the PANDORA logo, and the
Pandora trade dress are trademarks or 
registered trademarks of Pandora Media, 
Inc., used with permission.
CDX-GT565UP/GT565UV/GT615UV
3
1. 
SERVICING  NOTES
  .............................................   3
2. GENERAL
  ..................................................................   7
3. DISASSEMBLY
3-1. Disassembly 
Flow 
...........................................................  13
3-2.   Cover ...............................................................................   13
3-3.  Sub Panel Block ..............................................................   14
3-4.  CD Mechanism Deck (MG-101CA-188) .......................   14
3-5. MAIN 
Board 
...................................................................  15
3-6. SERVO 
Board 
.................................................................  16
3-7.  Chassis (T) Sub Assy ......................................................   17
3-8. Roller 
Arm 
Assy 
..............................................................  17
3-9. Chassis 
(OP) 
Assy 
...........................................................  18
3-10.  Chucking Arm Sub Assy .................................................   18
3-11. Sled Motor Assy 
..............................................................   19
3-12.  Optical Pick-up Section ..................................................   19
3-13. Optical Pick-up ...............................................................   19
4. DIAGRAMS
4-1.  Block Diagram - AUDIO INPUT Section - ....................   20
4-2.  Block Diagram - AUDIO OUTPUT Section - ................   21
4-3. Block 
Diagram 
- PANEL, POWER SUPPLY Section - ...........................   22
4-4.  Printed Wiring Board - MAIN Section (1/2) 
 
(GT565UP/GT565UV/GT615UV: E, Mexican and Korean 
models) - .........................................................................   24
4-5.  Printed Wiring Boards - MAIN Section (2/2) 
 
(GT565UP/GT565UV/GT615UV: E, Mexican and Korean 
models) - .........................................................................   25
4-6.  Printed Wiring Board - MAIN Section (1/2) 
(GT615UV: Saudi Arabia model) - .................................   26
4-7.  Printed Wiring Boards - MAIN Section (2/2) 
(GT615UV: Saudi Arabia model) - .................................   27
4-8.  Schematic Diagram - MAIN Section (1/4) - ...................   28
4-9.  Schematic Diagram - MAIN Section (2/4) - ...................   29
4-10.  Schematic Diagram - MAIN Section (3/4) - ...................   30
4-11.  Schematic Diagram - MAIN Section (4/4) - ...................   31
4-12.  Printed Wiring Board - KEY Board -..............................   32
4-13.  Schematic Diagram - KEY Board - ................................   33
5. 
EXPLODED  VIEWS
5-1. Main 
Section 
...................................................................  42
5-2.  Front Panel Section .........................................................   43
5-3.  CD Mechanism Section (MG-101CA-188) ....................   44
6. 
ELECTRICAL  PARTS  LIST
  ..............................   45
Accessories are given in the last of the electrical parts list.
TABLE  OF  CONTENTS
SECTION  1
SERVICING  NOTES
NOTES  ON  HANDLING  THE OPTICAL  PICK-UP  
BLOCK  OR  BASE  UNIT
The laser diode in the optical pick-up block may suffer electro-
static break-down because of the potential difference generated by 
the charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also 
use the procedure in the printed matter which is included in the 
repair parts.
The fl exible board is easily damaged and should be handled with 
care.
NOTES  ON  LASER  DIODE  EMISSION  CHECK
Never look into the laser diode emission from right above when 
checking it for adjustment. It is feared that you will lose your sight.
If the optical pick-up block is defective, please replace the whole 
optical pick-up block.
Never turn the semi-fi xed resistor located at the side of optical 
pick-up block.
optical pick-up
semi-fixed resistor
UNLEADED  SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution:  Some printed circuit boards may not come printed with 
the lead free mark due to their particular size)
 : LEAD  FREE  MARK
Unleaded solder has the following characteristics.
•  Unleaded solder melts at a temperature about 40 °C higher 
than ordinary solder.
 
Ordinary soldering irons can be used but the iron tip has to be 
applied to the solder joint for a slightly longer time.
 
Soldering irons using a temperature regulator should be set to 
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if 
the heated tip is applied for too long, so be careful!
• Strong 
viscosity
 
Unleaded solder is more viscous (sticky, less prone to fl ow) 
than ordinary solder so use caution not to let solder bridges 
occur such as on IC pins, etc.
• 
Usable with ordinary solder
 
It is best to use only unleaded solder but unleaded solder may 
also be added to ordinary solder.
Ver. 1.1
CDX-GT565UP/GT565UV/GT615UV
4
DISTINGUISHING  OF  THE  Wal-Mart  MODEL
(CDX-GT565UP only)
Confi rm by the part number of the model number label.
Part No. (CDX-GT565UP)
Normal model  : 4-287-657-0
s
Wal-Mart model  : 4-470-474-0s
Model number label
– Bottom View –
NOTE  THE  MAIN  BOARD  OR  SYSTEM  CONTROLLER 
(IC501) REPLACING
When the MAIN board or system controller (IC501) is replaced, 
the destination setting is necessary. 
1. Destination 
Setting
Set destination according to the procedure below.
1-1.  Setting the Destination Code
1.  In the state of source off (the clock is displayed), enter the test 
mode by pressing the buttons in order of the [4] 
t [5] t [6] 
(press only the [6] button for two seconds).
2.  In the state in which the system controller version is displayed 
on the liquid crystal display, enter the destination setting mode 
by pressing the buttons in order of the [SEEK +] 
t [SEEK –] 
t [PUSH ENTER/SELECT].
3.  Input the alphanumeric character of 6 digits of “F    XXXXXX” 
displayed on the liquid crystal display, and execute the destina-
tion setting.
Note: Refer to following “1-3. Entering the Destination Code” for opera-
tion method.
4.  The resetting operation is executed by pressing the [SOURCE/
OFF] button for 1 second after the setting ends, and the unit 
returns to the normal condition.
1-2.  Display in Destination Setting Mode
12 digits
OP0
OP2 OP1
OP3
OP4
OP5
X
X
X
X
X
X
F
1-3.  Entering the Destination Code
• 
Method of operation by main unit
1.  Rotate the control dial, and select the alphanumeric character 
of “0 to F”.
2.  The digit advances by pressing the [PUSH ENTER/SELECT] 
or [SEEK +] button.
 
The digit returns by pressing the [ ] or [SEEK –] button.
3.  The setting is completed by pressing the [PUSH ENTER/
SELECT] button, and the initialization operation is done.
• 
Method of operation by remote commander
 (GT565UP/GT615UV 
only)
OFF
PTY
DSPL/
SCRL
SOUND
SOURCE
MODE
2
5
AT T
VO L
+
+
MENU
ENTER
PA US E
1. Press 
the 
[ ] or [ ] button, and select the alphanumeric char-
acter of “0 to F”.
2.  The digit advances by pressing the [
] button.
 
The digit returns by pressing the [
] button.
3.  The setting is completed by pressing the [ENTER] button, and 
the initialization operation is done.
1-4. Destination Code
Model
Destination
OP5 OP4 OP3 OP2 OP1 OP0
CDX-GT565UP US, Canadian
0
3
C
0
2
2
CDX-GT565UV
AEP, UK
0
1
C
0
0
1
Russian
0
1
E
0
0
7
CDX-GT615UV
E, Korean
0
1
C
8
1
0
Saudi Arabia
0
1
C
8
1
4
Mexican
0
1
C
8
1
0
2. Confi rmation After Destination Setting
Execute the following operation after completing the destination 
setting, and confi rm a correct destination was set.
Destination setting checking method:
1.  In the state of source off (the clock is displayed on the liquid 
crystal display),  enter the test mode by pressing the buttons in 
order of the [4] 
t [5] t [6] (press only the [6] button for two 
seconds).
2.  In the state in which the system controller version is displayed 
on the liquid crystal display, enter the destination setting value 
display mode by pressing the [DSPL] button.
3. Confi 
rm the alphanumeric character of 6 digits of “F 
 
 
 
XXXXXX” displayed in liquid crystal display is an value cor-
rectly input.
4.  The resetting operation is executed by pressing the [SOURCE/
OFF] button for 1 second after the confi rming ends, and the 
unit returns to the normal condition.
Ver. 1.3
Page of 54
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