CDX-CA540X, CDX-CA590X, CXS-5400 - Sony Car Audio Service Manual (repair manual)

cdx-ca540x, cdx-ca590x, cxs-5400 service manual
Model
CDX-CA540X CDX-CA590X CXS-5400
Pages
41
Size
4.07 MB
Type
PDF
Document
Service Manual
Brand
Device
Car Audio
File
cdx-ca540x-cdx-ca590x-cxs-5400.pdf
Date

Read Sony CDX-CA540X / CDX-CA590X / CXS-5400 Service Manual online

1
Ver 1.0  2002. 12
Model Name Using Similar Mechanism
NEW
CD Drive Mechanism Type
MG-393XC-121//K
Optical Pick-up Name
KSS-721A
SERVICE MANUAL
E Model
CDX-CA540X/CA590X
FM/AM COMPACT DISC PLAYER
CD player section
Signal-to-noise ratio
90 dB
Frequency response
10 – 20,000 Hz
Wow and flutter
Below measurable limit
Tuner section
FM
Tuning range
FM tuning interval:
50 kHz/200 kHz switchable
87.5 – 108 MHz
(at 50 kHz step)
87.5 – 107.9 MHz
(at 200 kHz step)
Antenna terminal
External antenna connector
Intermediate frequency 10.7 MHz
Usable sensitivity
11 dBf
Selectivity
75 dB at 400 kHz
Signal-to-noise ratio
65 dB (stereo),
68 dB (mono)
Harmonic distortion at 1 kHz
0.7% (stereo),
0.5% (mono)
Separation
33 dB at 1 kHz
Frequency response
30 – 15,000 Hz
AM
Tuning range
AM tuning interval:
9 kHz/10 kHz switchable
531 – 1,602 kHz
(at 9 kHz step)
530 – 1,710 kHz
(at 10 kHz step)
Antenna terminal
External antenna connector
Intermediate frequency 10.7 MHz/450 kHz
Sensitivity
AM: 30 µV
SPECIFICATIONS
Power amplifier section
Outputs
Speaker outputs
(sure seal connectors)
Speaker impedance
4 – 8 ohms
Maximum power output 50 W 
× 4 (at 4 ohms)
General
Outputs
Audio outputs (rear)
Power antenna relay control terminal
Power amplifier control terminal
Inputs
BUS control input terminal
BUS audio input terminal
Remote controller input terminal
Antenna input terminal
Tone controls
Low: ±10 dB at 60 Hz (XPLOD)
Mid: ±10 dB at 1 kHz (XPLOD)
High: ±10 dB at 10 kHz (XPLOD)
Power requirements
12 V DC car battery
(negative earth)
Dimensions
Approx. 178 
× 50 × 180 mm
(w/h/d)
Mounting dimensions
Approx. 182 
× 53 × 161 mm
(w/h/d)
Mass
Approx. 1.2 kg
Supplied accessories
Parts for installation and connections (1set)
Front panel case (1)
Card remote commander
RM-X115 (CDX-CA590X)
Note
This unit cannot be connected to a digital preamplifier or an equalizer
which is Sony Bus system compatible.
Design and specifications are subject to change without
notice.
Sony Corporation
e Vehicle Company
Published by Sony Engineering Corporation
9-874-262-01
2002L0400-1
© 2002. 12
Photo: CDX-CA540X
• The tuner and CD sections have no adjustments.
2
CDX-CA540X/CA590X
SERVICE NOTES
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK
OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
breakdown because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic breakdown and also use
the procedure in the printed matter which is included in the repair
parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission, ob-
serve from more than 30 cm away from the objective lens.
Notes on Chip Component Replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
TEST DISCS
This set can playback CD-R and CD-ROM discs. The following
test discs should be used to check the capability:
CD-R test disc TCD-R082LMT (Part No. J-2502-063-1)
CD-RW test disc TCD-W082L (Part No. J-2502-063-2)
Notes on CD-R/CD-RW discs
• You can play CD-Rs (recordable CDs)/CD-RWs (rewritable CDs)
designed for audio use on this unit.
Look for these marks to distinguish CD-Rs/CD-RWs for audio
use.
These marks denote that a disc is not for audio use.
• Some CD-Rs/CD-RWs (depending on the equipment used for
its recording or the condition of the disc) may not play on this
unit.
• You cannot play a CD-R/CD-RW that is not finalized∗.
∗ A process necessary for a recorded CD-R/CD-RW disc to be
played on the audio CD player.
SAFETY-RELATED  COMPONENT  WARNING!!
COMPONENTS  IDENTIFIED  BY  MARK  
0
  OR  DOTTED  LINE
WITH  MARK  
0
  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS  WHOSE
PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  MANUAL  OR
IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
This label is located on the bottom of the chassis.
This label is located on the drive unit’s internal chassis.
When replacing the chassis (T) of mechanism deck which have the
“CAUTION LABEL” attached, please be sure to put a new
LABEL (OP CAUTION) (3-223-913-01) to the chassis (T).
3
TABLE OF CONTENTS
1. GENERAL
Location of controls ................................................................. 4
Connections ............................................................................. 4
2. DISASSEMBLY
2-1.   Sub Panel Assy (CD) ........................................................... 6
2-2.   CD Mechanism Block ......................................................... 7
2-3.   Main Board ......................................................................... 7
2-4.   Heat Sink ............................................................................. 8
2-5.   Chassis (T) Sub Assy .......................................................... 8
2-6.   Lever Section, In Self Sw Board ......................................... 9
2-7.   Servo Board ......................................................................... 9
2-8.   Shaft Roller Assy, Load Sw Board .................................... 10
2-9.   Floating Block Assy .......................................................... 10
2-10. Optical Pick-up Block ....................................................... 11
MAIN BOARD CNP701
SERVO BOARD CN1
3. DIAGRAMS
3-1.   IC Pin Description ............................................................. 12
3-2.   Circuit Boards Location .................................................... 14
3-3.   Block Diagram –CD Section– ........................................... 15
3-4.   Block Diagram –Tuner Section– ....................................... 16
3-5.   Block Diagram –Display Section– .................................... 17
3-6.   Printed Wiring Boards –CD Mechanism Section– ............ 18
3-7.   Schematic Diagram –CD Mechanism Section– ................ 20
3-8.   Printed Wiring Boards –Main Section– ............................ 21
3-9.   Schematic Diagram –Main Section (1/2)– ........................ 22
3-10. Schematic Diagram –Main Section (2/2)– ........................ 23
3-11. Printed Wiring Board –Relay Section– ............................. 24
3-12. Printed Wiring Board –Display Section– .......................... 25
3-13. Schematic Diagram –Display Section– ............................. 26
3-14. IC Block Diagrams ............................................................ 27
4. EXPLODED VIEWS
4-1.   Chassis Section ................................................................. 30
4-2.   Front panel Section ........................................................... 31
4-3.   CD Mechanism Section (1) ............................................... 32
4-4.   CD Mechanism Section (2) ............................................... 33
4-5.   CD Mechanism Section (3) ............................................... 34
5. ELECTRICAL PARTS LIST
........................................ 35
CDX-CA540X/CA590X
EXTENSION CABLE AND SERVICE POSITION
When repairing or servicing this set, connect the jig (extension cable)
as shown below.
• Connect the MAIN board (CNP701) and the SERVO board (CN1)
with the extension cable (Part No. J-2502-062-1).
4
CDX-CA540X/CA590X
SECTION 1
GENERAL
This section is extracted
from instruction manual.
Connections
Page of 41
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Here you can read online and download Sony CDX-CA540X / CDX-CA590X / CXS-5400 Service Manual in PDF. CDX-CA540X / CDX-CA590X / CXS-5400 service manual will guide through the process and help you recover, restore, fix, disassemble and repair Sony CDX-CA540X / CDX-CA590X / CXS-5400 Car Audio. Information contained in service manuals typically includes schematics / circuit diagrams, wiring diagrams, block diagrams, printed wiring boards, exploded views, parts list, disassembly / assembly, pcb.