CDX-C860, CDX-C860RDS - Sony Car Audio Service Manual (repair manual)

Model
CDX-C860 CDX-C860RDS
Pages
62
Size
1.09 MB
Type
PDF
Document
Service Manual
Brand
Device
Car Audio
File
cdx-c860-cdx-c860rds.pdf
Date

View Sony CDX-C860 / CDX-C860RDS Service Manual online

– 1 –
SERVICE MANUAL
US Model
CDX-C860
AEP Model
UK Model
CDX-C860RDS
CDX-C860/C860RDS
AUDIO POWER SPECIFICATIONS (C860)
POWER OUTPUT AND TOTAL HARMONIC DISTORTION
15 watts per channel minimum continuous average power into
4 ohms, 4 channels driven from 20 Hz to 20 kHz with no more than
1 % total harmonic distortion.
CD player section
System
Compact disc digital audio
system
Signal-to-noise ratio
93 dB
Frequency response
10 - 20,000 Hz
Wow and flutter
Below measurable limit
Laser Diode Properties
Material
GaAlAs
Wavelength
780 nm
Emission Duration
Continuous
Laser output power
Less than 44.6 µW*
This output is the value measured at a distance of
200 mm from the objective lens surface on the Optical
Pick-up Block.
Tuner section
FM
Tuning range
87.5 - 107.9 MHz (C860)
87.5 - 108.0 MHz (C860RDS)
Antenna terminal
External antenna connector
Intermediate frequency 10.7 MHz
Usable sensitivity
10 dBf
Selectivity
75 dB at 400 kHz
Signal-to-noise ratio
62 dB (stereo),
65 dB (mono)
Harmonic distortion at 1 kHz
0.9% (stereo),
0.5% (mono)
Separation
35 dB at 1 kHz
Frequency response
30 - 15,000 Hz
Capture ratio
2 dB
SPECIFICATIONS
AM (C860)
Tuning range
530 - 1,710 kHz
Antenna terminal
External antenna connector
Intermediate frequency 10.71 MHz/450 kHz
Sensitivity
30 µV
MW/LW (C860RDS)
Tuning range
MW : 531 - 1,602 kHz
LW : 153 - 281 kHz
Aerial terminal
External aerial connector
Intermediate frequency 10.71 MHz/450 kHz
Sensitivity
MW : 30 µV
LW : 50 µV
Power amplifier section
Outputs
Speaker outputs
(sure seal connectors)
Speaker impedance
4 - 8 ohms
Maximum power output 40 W 
×
 4 (at 4 ohms)
– Continued on next page –
Photo : CDX-C860
Model Name Using Similar Mechanism
NEW
CD Drive Mechanism Type
MG-333T-121
Optical Pick-up Name
KSS-520A
FM/AM COMPACT DISC PLAYER
CDX-C860
FM/MW/LW COMPACT DISC PLAYER
CDX-C860RDS
MICROFILM
– 2 –
General
Outputs
Line outputs (2)
Sub output
Power antenna relay
control lead
Power amplifier control
lead
Tone controls
Bass ±10 dB at 100 Hz
Treble ±10 dB at 10 kHz
Power requirements
12 V DC car battery
(negative ground)
Dimensions
Approx. 188 
×
 58 
×
 177 mm
(7 
1/2
 
×
 2 
3/8
 
×
 7 in.)
(w/h/d)
Mounting dimension
Approx. 178 
×
 50 
×
 154 mm
(7 
1/8
 
×
 2 
×
 6 
1/8
 in.)
(w/h/d)
Mass
Approx. 1.5 kg (3 lb. 4.9 oz.)
Supplied accessories
Rotary remote (RM-X2S) (1)
Parts for installation and
connections (1 set)
Front panel case (1)
Design and specifications are subject to change without
notice.
NOTES ON CLEANING THE OBJECTIVE LENS
SAFETY-RELATED  COMPONENT  WARNING!!
COMPONENTS  IDENTIFIED  BY  MARK  
!
  OR  DOTTED  LINE
WITH  MARK  
!
  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN  THE
PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.  REPLACE
THESE  COMPONENTS  WITH  SONY  PARTS  WHOSE  PART
NUMBERS  APPEAR  AS  SHOWN  IN  THIS  MANUAL  OR  IN
SUPPLEMENTS  PUBLISHED  BY  SONY.
cotton swabs
objective lens
slide base
optical pick-up
surface of objective lens
Notes:
Do not force to push the objective lens. Otherwise, the plate spring
supporting the objective lens will be bent, causing a deteriorated RF
waveform.
Never touch anything other than the objective lens. Otherwise, a
significant deterioration occurs in the RF waveform.
Apply CD lens cleaner B-4 (Part No.:J-2501-000-A) to cotton swabs
(narrow type) (Part No.:J-2501-023-A) to be lightly wet. Use a force
(about 5 g (0.18 oz)) to make the objective lens in contact with the
bottom lightly, and clean the lens by spirals as following below.
Replace the cotton swab and repeat this cleaning two or three times.
2-axis cover
2-axis actuator
SERVICE NOTE
Notes on Chip Component Replacement
Never reuse a disconnected chip component.
Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR
BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
breakdown because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic breakdown and also use
the procedure in the printed matter which is included in the repair
parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-up
block. Therefore, when checking the laser diode emission, observe
from more than 30 cm away from the objective lens.
NOTES ON PICK-UP FLEXIBLE BOARD
The pick-up flexible board in this set is secured to the optical pick-up
with an adhesive tape. Once the tape is removed, an adhering force
becomes weak, and it cannot be reused.
Therefore, if the optical pick-up is replaced, replace also the pick-up
flexible board with a new one.
CAUTION
Use of controls or adjustments or performance of proce-
dures other than those specified herein may result in haz-
ardous radiation exposure.
– 3 –
TABLE OF CONTENTS
1. GENERAL
Location of Controls .................................................................. 4
Preparing the rotary remote ....................................................... 4
Setting the Clock ....................................................................... 4
CD Player .................................................................................. 5
Radio ......................................................................................... 7
RDS ........................................................................................... 7
DSP .......................................................................................... 10
Other Functions ....................................................................... 12
CD/MD Changer ..................................................................... 13
Connections ............................................................................. 17
2. DISASSEMBLY
2-1.   Cover Assy .......................................................................... 19
2-2.   Front Panel Assy ................................................................. 19
2-3.   Sub Panel Assy .................................................................... 20
2-4.   CD Mechanism Block ......................................................... 20
2-5.   Main Board .......................................................................... 21
2-6.   Heat Sink ............................................................................. 21
2-7.   Chassis (T) Sub Assy .......................................................... 22
2-8.   Lever Assy ........................................................................... 22
2-9.   Servo Board ......................................................................... 23
2-10. Roller Assy .......................................................................... 23
2-11. Chassis (OP) (O/S) Assy ..................................................... 24
2-12. Optical Pick-up Block ......................................................... 24
3. ELECTRICAL ADJUSTMENTS
Tuner Section ........................................................................... 25
CD Section .............................................................................. 28
4. DIAGRAMS
4-1.   IC Pin Descriptions ............................................................. 29
4-2.   Block Diagram –CD Section– ............................................. 37
4-3.   Block Diagram –Main Section– .......................................... 39
4-4.   Circuit Boards Location ...................................................... 41
4-5.   Printed Wiring Boards –CD Mechanism Section– .............. 42
4-6.   Schematic Diagram –CD Mechanism Section– .................. 45
4-7.   Printed Wiring Board –Main Section– ................................ 49
4-8.   Schematic Diagram –Main Section– ................................... 53
4-9.   Printed Wiring Board –Display Section– ............................ 58
4-10. Schematic Diagram –Display Section– ............................... 60
5. EXPLODED VIEWS
5-1.   Chassis Section .................................................................... 69
5-2.   Front Panel Section ............................................................. 70
5-3.   CD Mechanism Section (1) ................................................. 71
5-4.   CD Mechanism Section (2) ................................................. 72
5-5.   CD Mechanism Section (3) ................................................. 73
6. ELECTRICAL PARTS LIST
......................................
74
– 4 –
SECTION 1
GENERAL
This section e
xtracted from
CDX-C860RDS’
s instr
uction man
ual.

Download Sony CDX-C860 / CDX-C860RDS Service Manual (Repair Manual)

Here you can view online and download Sony CDX-C860 / CDX-C860RDS Service Manual in PDF. CDX-C860 / CDX-C860RDS service manual will guide through the process and help you recover, restore, fix, disassemble and repair Sony CDX-C860 / CDX-C860RDS Car Audio. Information contained in service manuals typically includes schematics / circuit diagrams, wiring diagrams, block diagrams, printed wiring boards, exploded views, parts list, disassembly / assembly, pcb.