CDX-4160 - Sony Car Audio Service Manual (repair manual). Page 2

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Power amplifier section
Outputs
Speaker outputs
(sure seal connectors)
Speaker impedance
4 - 8 ohms
Maximum power output 35 W 
×
 4 (at 4 ohms)
General
Outputs
Line output (2)
Power antenna relay
control/Power amplifier
control lead
Tone controls
Bass ±10 dB at 100 Hz
Treble ±10 dB at 10 kHz
Power requirements
12 V DC car battery
(negative ground)
Dimensions
Approx. 188 
×
 58 
×
 180 mm
(7 
1/2
 
×
 2 
3/8
 
×
 7 
1/8
 in.)
(w/h/d)
Mounting dimension
Approx. 183 
×
 53 
×
 163 mm
(7 
1/4
 
×
 2 
1/8
 
×
 6 
1/2
 in.)
(w/h/d)
Mass
Approx. 1.3 kg (2 lb 14 oz.)
Supplied accessories
Parts for installation and
connections (1 set)
Front panel case (1)
Design and specifications are subject to change without
notice.
SERVICE NOTE
CAUTION
Use of controls or adjustments or performance of proce-
dures other than those specified herein may result in haz-
ardous radiation exposure.
Notes on Chip Component Replacement
Never reuse a disconnected chip component.
Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR
BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
breakdown because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic breakdown and also use
the procedure in the printed matter which is included in the repair
parts.
The flexible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-up
block. Therefore, when checking the laser diode emission, observe
from more than 30 cm away from the objective lens.
NOTES ON PICK-UP FLEXIBLE BOARD
The pick-up flexible board in this set is secured to the optical pick-up
with an adhesive tape. Once the tape is removed, an adhering force
becomes weak, and it cannot be reused.
Therefore, if the optical pick-up is replaced, replace also the pick-up
flexible board with a new one.
NOTES ON CLEANING THE OBJECTIVE LENS
ATTENTION AU COMPOSANT AYANT RAPPORT
 À LA SÉCURITÉ!!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 
! SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE  DES PIÈCES SONT
CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE
REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY
DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
SAFETY-RELATED  COMPONENT  WARNING!!
COMPONENTS  IDENTIFIED  BY  MARK  
!  OR  DOTTED  LINE
WITH  MARK  
!  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN  THE
PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.  REPLACE
THESE  COMPONENTS  WITH  SONY  PARTS  WHOSE  PART
NUMBERS  APPEAR  AS  SHOWN  IN  THIS  MANUAL  OR  IN
SUPPLEMENTS  PUBLISHED  BY  SONY.
cotton swabs
objective lens
2-axis actuator
2-axis cover
slide base
optical pick-up
surface of objective lens
Notes:
Do not force to push the objective lens. Otherwise, the plate spring
supporting the objective lens will be bent, causing a deteriorated RF
waveform.
Never touch anything other than the objective lens. Otherwise, a sig-
nificant deterioration occurs in the RF waveform.
Apply CD lens cleaner B-4 (Part No.:J-2501-000-A) to cotton swabs
(narrow type) (Part No.:J-2501-023-A) to be lightly wet. Use a force
(about 5 g (0.18 oz)) to make the objective lens in contact with the
bottom lightly, and clean the lens by spirals as following below.
Replace the cotton swab and repeat this cleaning two or three times.
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