Read Sony ZS-S2IP Service Manual online
SERVICE MANUAL
Sony Corporation
Published by Sony Techno Create Corporation
ZS-S2iP
SPECIFICATIONS
PERSONAL AUDIO SYSTEM
9-887-823-02
2010I04-1
©
2010.09
US Model
Canadian Model
AEP Model
UK Model
Australian Model
Ver. 1.1 2010.09
AUDIO POWER SPECIFICATIONS (US model)
POWER OUTPUT AND TOTAL HARMONIC DISTORTION
With 4-ohm loads, both channels driven from 150 – 10,000 Hz; rated
1 W per channel-minimum RMS power, with no more than 10 % total
harmonic distortion in AC operation.
POWER OUTPUT AND TOTAL HARMONIC DISTORTION
With 4-ohm loads, both channels driven from 150 – 10,000 Hz; rated
1 W per channel-minimum RMS power, with no more than 10 % total
harmonic distortion in AC operation.
Other specifi cations
CD player section
System
CD player section
System
Compact disc digital audio system
Laser diode properties
Emission duration: Continuous
Laser output: Less than 44.6 μW
(This output is the value measured at a distance of
about 200 mm from the objective lens surface on the
optical pick-up block with 7 mm aperture.)
Number of channels
2
Frequency response
2
Frequency response
20 – 20 000 Hz +1/–2 dB
Wow and fl utter
Below measurable limit
Radio section
Frequency range
Frequency range
FM: 87.5 – 108 MHz
AM: 530 – 1,710 kHz (US, CND model)
AM: 531 kHz – 1,611 kHz (AEP, UK, AUS model)
IF (AEP, UK, AUS model)
FM: 10.7 MHz
AM: 450 kHz
Antennas
FM: Telescopic antenna
AM: Built-in ferrite bar antenna
CD
Section
Model Name Using Similar Mechanism
CFD-S01
CD Mechanism Type
KSM-213CDP
Optical Pick-up Name
KSS-213C
iPod section
DC out: 5 V
MAX: 500 mA
(AC
only)
Compatible iPod models
The compatible iPod models are as follows. Update
your iPod to use the latest software before you use it.
– Continued on next page –
iPod nano
5th generation
(video camera)
iPod touch 2nd
generation
iPod nano 4th
generation (video)
iPod touch 1st
generation
iPod nano 3rd
generation (video)
iPod classic
ZS-S2iP
2
SAFETY-RELATED COMPONENT WARNING!
COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
General
Speaker
Speaker
Full range: 8 cm (3
1/4
inches) dia., 4
Ω,
cone type (2)
Outputs
Headphones jack (stereo minijack):
For 16 – 32
Ω impedance headphones
Input
AUDIO IN jack (stereo minijack)
Power output
1.7 W + 1.7 W (at 4
Ω, 10% harmonic distortion)
Power requirements
For CD player:
120 V AC, 60 Hz (US, CND model)
230 V AC, 50 Hz (AEP, UK, AUS model)
9 V DC, 6 R14 (size C) batteries
Power consumption
AC 17 W
Battery life
For player:
FM reseption
Sony R14P: approx. 6 h
Sony alkaline LR14: approx. 20 h
CD playback
Sony R14P: approx. 1.5 h
Sony alkaline LR14: approx. 7 h
FM reseption
Sony R14P: approx. 6 h
Sony alkaline LR14: approx. 20 h
CD playback
Sony R14P: approx. 1.5 h
Sony alkaline LR14: approx. 7 h
Dimensions
Approx. 360
× 141.5 × 240.5 mm (w/h/d)
(14
1/4
× 5
5/8
× 9
1/2
inches)
(incl. projecting parts)
Mass
Approx. 2.7 kg (5 lb, 15 oz) (incl. batteries)
Supplied accessory
AC power cord (1)
Remote control (1)
Design and specifi cations are subject to change
without notice.
without notice.
• Abbreviation
AUS
AUS
: Australian model
CND : Canadian model
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE 0 SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONC-
TIONNEMENT. NE REMPLACER CES COMPOSANTS QUE
PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DON-
NÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONC-
TIONNEMENT. NE REMPLACER CES COMPOSANTS QUE
PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DON-
NÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS
PUBLIÉS PAR SONY.
iPod nano 2nd
generation
(aluminium)
iPod 5th
generation (video)
iPod nano 1st
generation
iPod 4th generation
(color display)
iPod 4th
generation
iPod mini
Ver. 1.1
SAFETY CHECK-OUT
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable. (See
Fig. A)
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable. (See
Fig. A)
1.5 k
:
0.15
PF
AC
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
Fig. A. Using an AC voltmeter to check AC leakage.
ZS-S2iP
3
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 °C higher
• Unleaded solder melts at a temperature about 40 °C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscous (sticky, less prone to fl ow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
also be added to ordinary solder.
NOTES ON CHIP COMPONENT REPLACEMENT
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
FLEXIBLE CIRCUIT BOARD REPAIRING
• Keep the temperature of soldering iron around 270 °C during
• Keep the temperature of soldering iron around 270 °C during
repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specifi ed herein may result in hazardous radia-
tion exposure.
Use of controls or adjustments or performance of procedures
other than those specifi ed herein may result in hazardous radia-
tion exposure.
NOTES ON HANDLING THE OPTICAL PICK-UP
BLOCK OR BASE UNIT
BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electro-
static break-down because of the potential difference generated by
the charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The fl exible board is easily damaged and should be handled with
care.
static break-down because of the potential difference generated by
the charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The fl exible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused
on the disc refl ective surface by the objective lens in the optical
pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
The laser beam on this model is concentrated so as to be focused
on the disc refl ective surface by the objective lens in the optical
pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
NOTES ON DUALDISCS
A DualDisc is a two sided disc product which mates DVD record-
ed material on one side with digital audio material on the other
side. However, since the audio material side does not conform to
the Compact Disc (CD) standard, playback on this product is not
guaranteed.
A DualDisc is a two sided disc product which mates DVD record-
ed material on one side with digital audio material on the other
side. However, since the audio material side does not conform to
the Compact Disc (CD) standard, playback on this product is not
guaranteed.
ZS-S2iP
4
1.
SERVICING NOTES
.............................................. 5
2. GENERAL
Basic Operations ............................................................. 6
3. DISASSEMBLY
3-1. Cabinet (Rear) Assy ........................................................ 9
3-2. Cabinet (Front) Assy, Cabinet (Upper) Assy .................. 9
3-3. Main Board ..................................................................... 10
3-4. CD Block Assy, Reg Board ............................................. 10
3-5. CD Motor Board, Optical Pick-up .................................. 11
3-6. Control Board ................................................................. 11
3-7. CD Lid ............................................................................ 12
3-8. Dock Block Assy ............................................................ 12
3-9. Dock Board ..................................................................... 13
3-10. Key (FUNC) Board, Key (VOL) Board ........................ 13
3-11. Power Board ................................................................... 14
3-2. Cabinet (Front) Assy, Cabinet (Upper) Assy .................. 9
3-3. Main Board ..................................................................... 10
3-4. CD Block Assy, Reg Board ............................................. 10
3-5. CD Motor Board, Optical Pick-up .................................. 11
3-6. Control Board ................................................................. 11
3-7. CD Lid ............................................................................ 12
3-8. Dock Block Assy ............................................................ 12
3-9. Dock Board ..................................................................... 13
3-10. Key (FUNC) Board, Key (VOL) Board ........................ 13
3-11. Power Board ................................................................... 14
4.
ELECTRICAL ADJUSTMENTS
Tuner Section .................................................................. 15
CD Section ...................................................................... 17
5. DIAGRAMS
5-1. Block Diagram – CD Section – ...................................... 19
5-2. Block Diagram – Main Section – ................................... 20
5-3. Circuit Boards Location .................................................. 21
5-4. Printed Wiring Board – Main Section (1/2) – ................. 22
5-5. Printed Wiring Boards – Main Section (2/2) – ............... 23
5-6. Schematic Diagram – Main Section (1/4) – .................... 24
5-7. Schematic Diagram – Main Section (2/4) – .................... 25
5-8. Schematic Diagram – Main Section (3/4) – .................... 26
5-9. Schematic Diagram – Main Section (4/4) – .................... 27
5-10. Printed Wiring Board – Dock Section – ......................... 28
5-11. Schematic Diagram – Dock Section – ............................ 29
5-12. Printed Wiring Boards – Control Section – .................... 30
5-13. Schematic Diagram – Control Section – ......................... 31
5-14. Printed Wiring Boards – Power Supply Section – .......... 32
5-15. Schematic Diagram – Power Supply Section – .............. 33
5-2. Block Diagram – Main Section – ................................... 20
5-3. Circuit Boards Location .................................................. 21
5-4. Printed Wiring Board – Main Section (1/2) – ................. 22
5-5. Printed Wiring Boards – Main Section (2/2) – ............... 23
5-6. Schematic Diagram – Main Section (1/4) – .................... 24
5-7. Schematic Diagram – Main Section (2/4) – .................... 25
5-8. Schematic Diagram – Main Section (3/4) – .................... 26
5-9. Schematic Diagram – Main Section (4/4) – .................... 27
5-10. Printed Wiring Board – Dock Section – ......................... 28
5-11. Schematic Diagram – Dock Section – ............................ 29
5-12. Printed Wiring Boards – Control Section – .................... 30
5-13. Schematic Diagram – Control Section – ......................... 31
5-14. Printed Wiring Boards – Power Supply Section – .......... 32
5-15. Schematic Diagram – Power Supply Section – .............. 33
6.
EXPLODED VIEWS
6-1. Rear Cabinet Section ...................................................... 40
6-2. Front Cabinet Section ..................................................... 41
6-3. Dock Block Assy ............................................................ 42
6-4. Upper Cabinet Section (1) .............................................. 43
6-5. Upper Cabinet Section (2) .............................................. 44
6-2. Front Cabinet Section ..................................................... 41
6-3. Dock Block Assy ............................................................ 42
6-4. Upper Cabinet Section (1) .............................................. 43
6-5. Upper Cabinet Section (2) .............................................. 44
7.
ELECTRICAL PARTS LIST
................................ 45
TABLE OF CONTENTS