TC-PX100 - Sony Audio Service Manual (repair manual). Page 2

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SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 
!
 OR DOTTED LINE WITH
MARK 
!
 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
After correcting the original service problem, perform the following
safety checks before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage as
described below.
LEAKAGE
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1.
A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
2.
A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3.
Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples of
a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2V AC range are suitable. (See
Fig. A)
SAFETY  CHECK-OUT
To Exposed Metal 
Parts on Set
0.15 
µ
F
1.5 k
AC
Voltmeter
(0.75 V)
Earth Ground
Fig. A.  Using an AC voltmeter to check AC leakage.
TABLE OF CONTENTS
1. GENERAL
·········································································· 3
2. DISASSEMBLY
2-1.
Case, Front Panel ································································ 4
2-2.
Mechanism Deck (TCM-ACLM572) ································· 5
2-3.
Control Board, Dolby Board ·············································· 5
2-4.
Power Trans Board, AC Select SW Board, Power Board ··· 6
2-5.
Tray Assembly ···································································· 6
2-6.
Mechanism Chassis Block ·················································· 7
2-7.
Capstan Reel Motor (M902) ··············································· 7
3. DIAGRAMS
3-1.
Circuit Boards Location ····················································· 8
3-2.
Schematic diagram — Display Section — ························· 9
3-3.
Printed Wiring Board — Display Section — ··················· 11
3-4.
Printed Wiring Board — Main Section — ······················· 16
3-5.
Schematic Diagram — Main Section — ·························· 21
3-6.
IC Block Diagrams ··························································· 25
3-7.
IC Pin Function Description ············································· 27
4. MECHANICAL ADJUSTMENT
································ 29
5. ELECTRICAL ADJUSTMENT
·································· 29
6. EXPLODED VIEWS
6-1.
Case, Front Panel Section ················································· 33
6-2.
Chassis Section ································································· 34
6-3.
Mechanism Deck Section-1 (TCM-ACLM572) ·············· 35
6-4.
Mechanism Deck Section-2 (TCM-ACLM572) ·············· 36
6-5.
Mechanism Deck Section-3 (TCM-ACLM572) ·············· 37
7. ELECTRICAL PARTS LIST
······································· 38
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