TAV-L1 - Sony Audio Service Manual (repair manual)

AEP Model

UK Model

2009K05-1
© 2009.11

– Continued on next page –

Model Name Using Similar Mechanism

NEW

DVD Mechanism Type

CDM86-DVBU101

Optical Pick-up Block Name

KHM-310CAB or KHM-313CAB

This system incorporates with Dolby*

1

 Digital and 

Dolby Pro Logic (II) adaptive matrix surround 
decoder and the DTS*

2

 Digital Surround System.

*1 Manufactured under license from Dolby Laboratories.

“Dolby,” “Pro Logic,” and the double-D symbol are 
trademarks of Dolby Laboratories.

*2 Manufactured under license from Digital Theater Systems, 

Inc.
“DTS” and “DTS Digital Surround” are trademarks of Digital 
Theater Systems, Inc.

Power Requirements:

220–240 V AC, 50/60 Hz

Screen Size:

32 inches
Approx. 101.5 cm measured diagonally

Display Resolution:

 

1,366 dots (horizontal) 

× 768 lines (vertical)

Dimensions (w 

× h × d):

Approx. 856.0 

× 1,069.0 × 470.0 mm

Power Consumption:

240 W

Standby Power Consumption:

1 W or less

Mass:

Approx. 58.0 kg 

LCD (Liquid Crystal Display) Panel

I

Analogue:

PAL, SECAM 
NTSC 3.58, 4.43 (only Video In)

Digital:

MPEG-2 MP@ML

75 ohm external terminal for VHF/UHF

I:

UHF B21–B69

AUDIO: 500 mVrms (100% modulation)
Impedance: 47 kilo ohms

• i Headphones jack
•

 CAM (Conditional Access Module) slot

• MODEM

Modem jack (Not supported on this system)

• AV1:  /

1

21-pin Scart connector (CENELEC standard) including 

audio/video input, RGB input, and TV audio/video output. 

 

 

 

• AV2:  /

2 

(SMARTLINK)

21-pin Scart connector (CENELEC standard) including 
audio/video input, RGB input, selectable audio/video 
output, and SmartLink interface.

• AV4:  4S 

video input (4-pin mini DIN)

4 Video input (phono jack)

4 Audio input (phono jacks)

• AV5:  5

PC Input (15 Dsub)
G: 0.7 Vp-p, 75 ohms, non Sync on Green
B: 0.7 Vp-p, 75 ohms, non Sync on Green
R: 0.7 Vp-p, 75 ohms, non Sync on Green
HD: 1-5 Vp-p
VD: 1-5 Vp-p

 PC audio input: minijack.

• AV6:  6 

HDMI: Video: 480i, 575i, 480p, 576p, 720p, 1080i
Audio: Two channel linear PCM 32, 44.1 and
48 kHz, 16, 20 and 24 bits.

2

 0

0

• Never reuse a disconnected chip component.

• Notice that the minus side of a tantalum capacitor may be

damaged by heat.

• Keep the temperature of the soldering iron around 270 ˚C

during repairing.

• Do not touch the soldering iron on the same conductor of the

circuit board (within 3 times).

• Be careful not to apply force on the conductor when soldering

or unsoldering.

Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.

Front

Power output (rated): 40 W + 40 W 
(6 ohms, 1 kHz, THD 1 %)
Continuous RMS power output 
(reference): 50 W + 50 W 
(6 ohms at 1 kHz, THD 10 %)

Subwoofer

Power output (rated): 80 W 
(3 ohms, 100 Hz, THD 1 %)
Continuous RMS power output 
(reference): 100 W 
(3 ohms at 100 Hz, THD 10 %)

Laser

Semiconductor laser
(DVD: 

λ = 650 nm)

(CD: 

λ = 790 nm)

Emission duration: continuous

Signal format system

NTSC/PAL

System

PLL quartz-locked digital 
synthesizer system

Tuning range

87.5 – 108.0 MHz 
(50 kHz step)

Antenna (aerial)

FM wire antenna (aerial)

Antenna (aerial) terminals 75 ohms, unbalanced
Intermediate frequency

10.7 MHz

Speaker system

2-way Bass reflex type

Speaker unit

25 mm Dome type, 
80 mm Cone type

S

Speaker unit                      130 mm Cone type 

× 2

peaker system

Bass reflex type

• Remote RM-ANU005 (1)
• Size  AA  batteries (R6 type) (2)
• AC  power  cord (mains lead) (1)
• Screws  (2)
• FM wire antenna (aerial) (1)
• Frame grill (1)
• Quick Start Guide (1)

Design and specifications are subject to change 
without notice.

This appliance is classified as a 
CLASS 1 LASER product. This 
marking is located on the rear of 
the unit.

When the self-diagnosis function is activated to prevent the system from malfunctioning, a 5-character service 
number (e.g., C 13 50) with a combination of a letter and 4 digits appears on the screen and the front panel display. 
In this case, check the following table.

When you turn on the system, the version number [VER.X.XX] (X is a number) may appear on the screen. Although this 
is not a malfunction and for Sony service use only, normal system operation will not be possible. Turn off the system, and 
then turn on the system again to operate.

.

y

t

r

i

d

 

s

i

 

c

s

i

d

 

e

h

T

3

1

 

C

Clean the disc with a soft cloth .

.

y

l

t

c

e

r

r

o

c

 

d

e

t

r

e

s

n

i

 

t

o

n

 

s

i

 

c

s

i

d

 

e

h

T

1

3

 

C

Restart the system, then re-insert the disc correctly.

E XX
(xx is a number)

To prevent a malfunction, the system has performed the self-diagnosis 
function.
Contact your nearest Sony dealer or local authorized Sony service facility 
and give the 5-character service number.
Example: E 61 10

C:13:50

VER.X.XX

3

The “DVD VIDEO,” “DVD-R,” “DVD-RW,” “DVD+RW, ” 
“DVD+R,” and “CD” logos are trademarks.

*1 Except for multi-channel playback area.

*2 CD text data can be displayed (disc title only).

• A DVD VIDEO with a different region code.

• DATA  CDs/DAT A DVDs that do not contain MP3 

audio tracks, JPEG image files, or DivX video files.

• A disc that has a non-standard shape (e.g., card 

shaped, heart shaped).

• A disc that has a commercially available accessory 

attached, such as a label or ring.

• An adapter to convert an 8 cm disc to standard size. 

• A disc with paper or stickers on it.
• A disc that has the adhesive of cellophane tape or a 

sticker still left on it.

DVD VIDEO

DVD-R

DVD-RW

DVD+RW/
DVD+R

VIDEO CD

Super Audio CD

*1

Audio CD

*2

CD-R/CD-RW 
(audio data) 
(MP3 files) 
(JPEG files)

Ring

Label

Adapter

The system can play CD-ROMs/CD-Rs/CD-RWs 
recorded in the following formats:

– audio CD format.

– video CD format.

– MP3 audio tracks, JPEG image files, and DivX 

video files of format conforming to ISO 9660 Level 
1/Level 2, or its extended format, Joliet.

The system can play DVD-ROMs/DVD+RWs/DVD -
RWs/DVD+Rs/DVD-Rs recorded in the following 
formats:

– MP3 audio tracks, JPEG image files and DivX 

video files of format conforming to UDF (Universal 
Disc Format).

The system cannot play the following discs:
• CD-ROMs/CD-Rs/CD-RWs other than those 

recorded in the formats listed left.

 

 

• CD-ROMs recorded in PHOTO CD format.
• Data part of CD-Extras.
• DVD Audios.
• DVD-RAMs.

In some cases, CD-R/CD-RW/DV D-R/DVD-RW/DVD+R/
DVD+RW cannot be played on this system due to the 
recording quality or physical condition of the disc, or the 
characteristics of the recording device and authoring 
software.
The disc will not play if it has not been correctly finalized. 
For more information, see the operating instructions for the 
recording device.
Note that discs created in the Packet Write format cannot be 
played.
Note that some playback functions may not work with some 
DVD+Rs/DVD+RWs, even if they have been correctly 
finalized. In this case, view the disc by normal playback. 
Also some DATA  CDs/DAT A DVDs created in Packet 
Write format cannot be played.

This product is designed to play back discs that conform to 
the Compact Disc (CD) standard.
Recently, various music discs encoded with copyright 
protection technologies are marketed by some record 
companies. Please be aware that among those discs, there are 
some that do not conform to the CD standard and may not be 
playable by this product.

A DualDisc is a two sided disc product which mates DVD 
recorded material on one side with digital audio material on 
the other side. However, since the audio material side does 
not conform to the Compact Disc (CD) standard, playback on 
this product is not guaranteed.

• This system can play Multi Session CDs when an 

MP3 audio track is contained in the first session. 
Any subsequent MP3 audio tracks recorded in later 

sessions can also be played back.

• This system can play Multi Session CDs when a 

JPEG image file is contained in the first session. 
Any subsequent JPEG image files recorded in later 
sessions can also be played back. 

• If audio tracks and images in music CD format or 

video CD format are recorded in the first session, 
only the first session will be played back.

Super Audio CD is a new high-quality audio disc 
standard where music is recorded in the DSD (Direct 
Stream Digital) format (conventional CDs are 
recorded in the PCM format). The DSD format, using 
a sampling frequency 64 times higher than that of a 
conventional CD, and with 1-bit quantization, 
achieves both a wide frequency range and a wide 
dynamic range across the audible frequency range, 
and so provides music reproduction extremely faithful 
to the original sound.

Types of Super Audio CDs
There are two types of discs, depending on the Super 
Audio CD layer and CD layer combination.

• Super Audio CD layer: A high-density signal 

layer for Super Audio CD

• CD  layer*

1

: A layer that is readable by a 

conventional CD player

*1 You can play the CD layer on a conventional CD player.

*2 Since both layers are on one side, it is not necessary to turn the 

disc over.

*3 To select a layer, see “Selecting a playback layer for a Super 

Audio CD (Super Audio CD only)”. 

You r system has a region code printed on the back of 
the unit and will only play DVDs labelled with the 
same region code.
DVD VIDEOs labelled 

 will also play on this 

system.
If you try to play any other DVD VIDEO, the message 
[Playback prohibited by area limitations.] will appear 
on the TV screen. Depending on the DVD VIDEO, no 
region code indication may be given even though 
playing the DVD VIDEO is prohibited by area 
restrictions.

Some playback operations of DVDs and VIDEO CDs 
may be intentionally set by software producers. Since 
this system plays DVDs and VIDEO CDs according to 
the disc contents the software producers designed, 
some playback features may not be available. Also, 
refer to the instructions supplied with the DVDs or 
VIDEO CDs.

Single layer disc
(a disc with a single Super Audio CD layer)

Super Audio CD 
layer

Hybrid disc

*

2

(a disc with an Super Audio CD layer and a CD layer)

Super Audio CD layer

*

3

CD layer

*

3

4

...............................................

5

................................................................... 16

3-1.

Disassembly Flow ........................................................... 18

3-2.

DVD Block ...................................................................... 19

3-3.

Driving Block .................................................................. 20

3-4.

TV Support Cover ........................................................... 21

3-5.

Rear Cabinet .................................................................... 22

3-6.

LCD Block ...................................................................... 23

3-7.

Front Cabinet Assy .......................................................... 24

3-8.

LCD Panel Unit ............................................................... 25

3-9.

Subwoofer Block ............................................................. 26

3-10. Center Cover Assy ........................................................... 27
3-11. DVD Mechanism Deck (CDM86-DVBU101) ................ 28
3-12. Optical Pick-Up Block

(KHM-310CAB or KHM-313CAB) ............................... 29

3-13. Motor (Pulley) Assy (Loading) (M001) .......................... 29
3-14. Holder (BU) Assy ............................................................ 30
3-15. Lever (BU Lock) ............................................................. 30
3-16. Close Lever ...................................................................... 31
3-17. Lever (DIR), Gear (IDL-B) ............................................. 31
3-18. Chassis (Top) ................................................................... 32
3-19. Lever (Loading-L/R) ....................................................... 33
3-20. Lever (Disc Senser)/(Disc Stop) ...................................... 34
3-21. Gear (IDL-C) ................................................................... 34

.............................................................. 35

....................... 40

......................... 42

7-1.

Frame Printed Wiring Boards
– MAIN Section – .......................................................... 44

7-2.

Frame Printed Wiring Boards
– MONITOR Section – .................................................. 45

7-3.

Frame Printed Wiring Boards
– POWER SUPPLY Section – ........................................ 46

7-4.

Block Diagram – DVD SERVO Section – ..................... 47

7-5.

Block Diagram – TV AUDIO Section – ......................... 48

7-6.

Block Diagram – TV VIDEO Section – ......................... 49

7-7.

Block Diagram – CAM CONTROL Section – ............... 50

7-8.

Block Diagram – TV MONITOR Section – ................... 51

7-9.

Block Diagram – LINK Section – .................................. 52

7-10. Block Diagram – AUDIO DSP Section – ....................... 53
7-11. Block Diagram – AUDIO AMP Section – ...................... 54
7-12. Block Diagram

– PANEL/LIFT CONTROL Section – ........................... 55

7-13. Block Diagram – TV POWER SUPPLY Section – ........ 56
7-14. Block Diagram

– AUDIO POWER SUPPLY Section – .......................... 57

7-15. Schematic Diagram – SERVO Section (1/3) – ............... 59
7-16. Schematic Diagram – SERVO Section (2/3) – ............... 60
7-17. Schematic Diagram – SERVO Section (3/3) – ............... 61
7-18. Printed Wiring Boards – SERVO Section (1/2) – ........... 62
7-19. Printed Wiring Board – SERVO Section (2/2) – ............ 63
7-20. Printed Wiring Board – VIDEO Board – ........................ 64
7-21. Schematic Diagram – VIDEO Board – .......................... 65
7-22. Printed Wiring Board

– MAIN Board (Component Side) – .............................. 66

7-23. Printed Wiring Board

– MAIN Board (Conductor Side) – ................................ 67

7-24. Schematic Diagram – MAIN Board (1/6) – ................... 68
7-25. Schematic Diagram – MAIN Board (2/6) – ................... 69
7-26. Schematic Diagram – MAIN Board (3/6) – ................... 70
7-27. Schematic Diagram – MAIN Board (4/6) – ................... 71
7-28. Schematic Diagram – MAIN Board (5/6) – ................... 72
7-29. Schematic Diagram – MAIN Board (6/6) – ................... 73
7-30. Printed Wiring Board – CONNECT Board – ................. 74
7-31. Schematic Diagram – CONNECT Board – .................... 75
7-32. Printed Wiring Boards

– SENSOR/SWITCH Section – ..................................... 76

7-33. Schematic Diagram

– SENSOR/SWITCH Section – ..................................... 77

7-34. Printed Wiring Board

– SUB Board (Component Side) – ................................. 78

7-35. Printed Wiring Board

– SUB Board (Conductor Side) – ................................... 79

7-36. Schematic Diagram – SUB Board (1/3) – ...................... 80
7-37. Schematic Diagram – SUB Board (2/3) – ...................... 81
7-38. Schematic Diagram – SUB Board (3/3) – ...................... 82
7-39. Printed Wiring Board – LINK (CE) Board – ................. 82
7-40. Schematic Diagram – LINK (CE) Board – .................... 83
7-41. Printed Wiring Boards – AUX IN/OUT Section – ......... 84
7-42. Schematic Diagram – AUX IN/OUT Section – .............. 85
7-43. Printed Wiring Board

– A2E Board (Component Side) – .................................. 86

7-44. Printed Wiring Board

– A2E Board (Conductor Side) – ................................... 87

7-45. Schematic Diagram – A2E Board (1/4) – ....................... 88
7-46. Schematic Diagram – A2E Board (2/4) – ....................... 89
7-47. Schematic Diagram – A2E Board (3/4) – ....................... 90
7-48. Schematic Diagram – A2E Board (4/4) – ....................... 91
7-49. Printed Wiring Board – BE Board – ............................... 93
7-50. Schematic Diagram – BE Board (1/6) – ......................... 94
7-51. Schematic Diagram – BE Board (2/6) – ......................... 95
7-52. Schematic Diagram – BE Board (3/6) – ......................... 96
7-53. Schematic Diagram – BE Board (4/6) – ......................... 97
7-54. Schematic Diagram – BE Board (5/6) – ......................... 98
7-55. Schematic Diagram – BE Board (6/6) – ......................... 99
7-56. Printed Wiring Board

– N Board (Component Side) – ...................................... 100

7-57. Printed Wiring Board

– N Board (Conductor Side) – ........................................ 101

7-58. Schematic Diagram – N Board (1/6) – ........................... 102
7-59. Schematic Diagram – N Board (2/6) – ........................... 103
7-60. Schematic Diagram – N Board (3/6) – ........................... 104
7-61. Schematic Diagram – N Board (4/6) – ........................... 105
7-62. Schematic Diagram – N Board (5/6) – ........................... 106
7-63. Schematic Diagram – N Board (6/6) – ........................... 107
7-64. Printed Wiring Board – N1 Board – ............................... 108
7-65. Schematic Diagram – N1 Section – ............................... 109
7-66. Printed Wiring Board – PANEL Board – ....................... 110
7-67. Schematic Diagram – PANEL Board – .......................... 111
7-68. Printed Wiring Boards – KEY Section – ........................ 112
7-69. Schematic Diagram – KEY Section – ............................ 113
7-70. Printed Wiring Board – GE2 Board – ............................ 114
7-71. Schematic Diagram – GE2 Board – ............................... 115
7-72. Printed Wiring Board

– G2 Board (Component Side) – .................................... 116

7-73. Printed Wiring Board

– G2 Board (Conductor Side) – ...................................... 117

7-74. Schematic Diagram – G2 Board – .................................. 118
7-75. Schematic Diagram – POWER Board – ......................... 119
7-76. Printed Wiring Board

– POWER Board (Component Side) – ........................... 120

7-77. Printed Wiring Board

– POWER Board (Conductor Side) – ............................. 121