STR-DA5400ES - Sony Audio Service Manual (repair manual)

str-da5400es service manual
Model
STR-DA5400ES
Pages
127
Size
14.87 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio
File
str-da5400es.pdf
Date

Read Sony STR-DA5400ES Service Manual online

SERVICE MANUAL
Sony Corporation
Audio&Video Business Group
Published by Sony Techno Create Corporation
STR-DA5400ES
SPECIFICATIONS
MULTI CHANNEL AV RECEIVER
9-889-212-04
2009E05-1
© 
2009.05
US Model
Canadian Model
AEP Model
UK Model
Ver. 1.3  2009.05
• “Neural-THX” and “neural THX” introduced in the Operating Instructions and displayed in the display window and 
on the GUI menu screen mean Neural-THX  Surround.
This receiver incorporates Dolby* Digital and Pro Logic Surround and the DTS** Digital Surround System.
*
Manufactured under license from Dolby Laboratories.
Dolby, Pro Logic, Surround EX, and the double-D symbol are trademarks of Dolby Laboratories.
** Manufactured  under  license  under  U.S.  Patent  #’s: 5,451,942; 5,956,674; 5,974,380; 5,978,762;  6,226,616;  6,487,
535 & other U.S. and worldwide patents issued & pending. DTS is a registered trademark and the DTS logos, 
Symbol, DTS-HD and DTS-HD Master Audio are trademarks of DTS, Inc. © 1996-2007 DTS, Inc. All Rights 
Reserved.
This receiver incorporates High-Definition Multimedia Interface (HDMI™) technology.
HDMI, the HDMI logo and High-Definition Multimedia Interface are trademarks or registered trademarks of HDMI 
Licensing LLC.
XM Ready
®
 is a registered trademark of XM Satellite Radio Inc. All rights reserved.
©2008 SIRIUS Satellite Radio Inc. “SIRIUS” and the SIRIUS dog logo are registered trademarks of SIRIUS Satellite 
Radio Inc.
This product using Neural-THX
®
 Surround is manufactured under license from Neural Audio Corporation and THX Ltd. 
Sony Corporation hereby grants the user a non-exclusive, non-transferable, limited right of use to this product under 
USA and foreign patent, patent pending and other technology or trademarks owned by Neural Audio Corporation and 
THX Ltd. “Neural Surround”, “Neural Audio”, “Neural” and “NRL” are trademarks and logos owned by Neural Audio 
Corporation, THX is a trademark of THX Ltd., which may be registered in some jurisdictions. All rights reserved.
The font type (Shin Go R) installed in this receiver is provided by MORISAWA & COMPANY LTD.
These names are the trademarks of MORISAWA & COMPANY LTD., and the copyright of the font also belongs to 
MORISAWA & COMPANY LTD.
iPod is a trademark of Apple Inc., registered in the U.S. and other countries.
All other trademarks and registered trademarks are of their respective holders. In this manual, ™ and ® marks are not 
specified.
The Bluetooth word mark and logos are owned by the Bluetooth SIG, Inc. and any use of such marks by Sony 
Corporation is under license. Other trademarks and trade names are those of their respective owners.
“M-crew Server” is a trademark of Sony Corporation.
“BRAVIA” is a trademark of Sony Corporation.
AUDIO POWER 
SPECIFICATIONS
POWER OUTPUT AND TOTAL 
HARMONIC DISTORTION: (US model)
With 8 ohm loads, both channels driven, from 
20 – 20,000 Hz; rated 120 watts per channel 
minimum RMS power, with no more than 
0.09% total harmonic distortion from 250 
milliwatts to rated output.
Amplifier section
POWER OUTPUT
Rated Power Output at Stereo Mode
1) 2)
(8 ohms 20 Hz – 20 kHz, 
THD 0.09%):
120 W + 120 W
Reference Power Output at Stereo Mode
(4 ohms 20 Hz – 20 kHz, 
THD 0.15%):
120 W + 120 W
Reference Power Output
(8 ohms 1 kHz, THD 0.7%)
FRONT
2)
:
130 W + 130 W
CENTER
2)
: 130 W
SURROUND
2)
:
130 W + 130 W
SURROUND BACK
2)
:
130 W + 130 W
Reference Power Output
(4 ohms 1 kHz, THD 0.7%)
FRONT
2)
:
120 W + 120 W
CENTER
2)
: 120 W
SURROUND
2)
:
120 W + 120 W
SURROUND BACK
2)
:
120 W + 120 W
1)
Depending on the sound field settings and the 
source, there may be no sound output.
2)
Measured under the following conditions:
Power requirements: 120 V AC, 60 Hz (in U.S.A.
and Canada), 230 V AC, 50/60 Hz (in Europe and
general area)
Frequency response
Inputs (Analog)
Inputs (Digital)
Outputs
FM tuner section
Tuning range
87.5 – 108.0 MHz
Antenna (aerial)
FM wire antenna (aerial)
Antenna (aerial) terminals
75 ohms, unbalanced
PHONO
RIAA equalization 
curve ± 0.5 dB
MULTI CHANNEL 
INPUT, SA-CD/CD, 
TAPE, MD, TV, 
VIDEO 1/2, BD, DVD, 
SAT
10 Hz – 100 kHz
± 3 dB
PHONO
Sensitivity: 2.5 mV
Impedance: 50 kohms
S/N: 90 dB (A, 20 kHz 
LPF)
MULTI CHANNEL 
INPUT, SA-CD/CD, 
TAPE, MD, TV, 
VIDEO 1/2, BD, DVD, 
SAT
Sensitivity: 150 mV
Impedance: 50 kohms
S/N: 100 dB (A, 
20 kHz LPF)
BD, DVD, 
SA-CD/CD (Coaxial)
Impedance: 75 ohms
S/N: 96 dB (A, 20 kHz 
LPF)
VIDEO 1, TV, SAT, 
TAPE, MD (Optical)
S/N: 96 dB
(A, 20 kHz LPF)
TAPE (REC OUT), 
MD (REC OUT), 
VIDEO 1, ZONE 2, 
ZONE 3 (AUDIO OUT)
Voltage:150 mV
Impedance: 1 kohm
FRONT L/R, CENTER, 
SURROUND L/R, 
SURROUND BACK L/R,
SUBWOOFER
Voltage: 2 V
Impedance: 1 kohm
AM tuner section
Tuning range
Intermediate frequency
450 kHz
Antenna (aerial)
Loop antenna (aerial)
Video section
Inputs/Outputs
Video:
1 Vp-p, 75 ohms
COMPONENT VIDEO:
Y: 1 Vp-p, 75 ohms
P
B
/C
B
: 0.7 Vp-p, 75 ohms
P
R
/C
R
: 0.7 Vp-p, 75 ohms
80 MHz HD Pass Through
HDMI Video
Input/Output (HDMI Repeater block)
640 × [email protected] Hz
720 × [email protected]/60 Hz
1280 × [email protected]/60 Hz
1920 × [email protected]/60 Hz
1920 × [email protected]/60 Hz
720 × [email protected] Hz
1280 × [email protected] Hz
1920 × [email protected] Hz
1920 × [email protected] Hz
1920 × [email protected] Hz
General
Power requirements 120 V AC, 60 Hz 
(in U.S.A. and Canada)
230 V AC, 50/60 Hz 
(in Europe and general 
area)
Power output (DIGITAL MEDIA PORT)
DC OUT:5 V, 700 mA
Power output (ZONE 2 VIDEO OUT)
DC OUT:11 V, 30 mA
Power consumption
Power consumption (during standby mode)
0.9 W (when “Control for 
HDMI” and “RS-232C 
Control” are set to “OFF”)
Dimensions
430 × 175 × 430 mm 
(17 × 6
7
/
8
 × 17 inches)
(width/height/depth)
including projecting parts 
and controls
Mass (Approx.)
16.5 kg (36 lb 7 oz)
Supplied accessories
Operating Instructions
Quick Setup Guide (1)
GUI Menu List (1)
Optimizer microphone ECM-AC1 (1)
FM wire antenna (aerial) (1)
AM loop antenna (aerial) (1)
AC power cord (mains lead) (1)
Main remote commander (1)
Zone 2/ Zone 3 remote commander (1)
R6 (size-AA) batteries (4)
Design and specifications are subject to 
change without notice.
Area
Tuning scale
10 kHz step
9 kHz step
U.S.A. , Canada
530 – 
1,710 kHz
531 – 
1,710 kHz
Europe
531 – 
1,602 kHz
Area
U.S.A.
480 W
Canada
580 VA
Europe
480 W
STR-DA5400ES
2
1. 
SERVICING  NOTES
  .............................................   4
2. GENERAL
  ..................................................................   10
3. DISASSEMBLY
3-1.  Disassembly Flow  ..........................................................   15
3-2. Case 
 
................................................................................  16
3-3.  Tuner (FM/AM), SPTM Board  ......................................   16
3-4. DSP/DIGITAL/CIS/CONTROL 
Boards 
.........................  17
3-5.  D VIDEO/DMPORT Boards, BRACKET (DM-HD)  ....   17
3-6.  Front Panel Block ...........................................................   18
3-7. A-VIDEO 
Board 
 
............................................................  18
3-8. ANALOG 
Board 
.............................................................  19
3-9.  Heat Sink Block  .............................................................   19
3-10.  Power Transformer (T1), E-VOL/MAIN Boards  ..........   20
4. 
TEST  MODE 
 ............................................................   21
5. ELECTRICAL 
 
ADJUSTMENTS 
 ........................   25
6. DIAGRAMS
6-1.  Block Diagram - CONTROL Section -...........................   27
6-2.  Block Diagram - DSP Section - ......................................   28
6-3.  Block Diagram - DIGITAL AUDIO Section - ................   29
6-4.  Block Diagram - HDMI Section (1/2) - ..........................   30
6-5.  Block Diagram - HDMI Section (2/2) - ..........................   31
6-6.  Block Diagram - VIDEO PROCESS Section -...............   32
6-7.  Block Diagram - ANALOG AUDIO Section (1/2) - ......   33
6-8.  Block Diagram - ANALOG AUDIO Section (2/2) - ......   34
6-9.  Block Diagram - POWER AMP Section - ......................   35
6-10.  Block Diagram - VIDEO Section - .................................   36
6-11.  Block Diagram - PANEL, CIS, XM/
 
SIRIUS RECEIVER, DMPORT Section - ......................   37
6-12.  Block Diagram - POWER SUPPLY Section - ................   38
6-13. Printed Wiring Board 
 
- MAIN Board (Component Side) - ................................   40
6-14. Printed Wiring Board 
 
- MAIN Board (Conductor Side) - ..................................   41
6-15.  Schematic Diagram - MAIN Board (1/3) - .....................   42
6-16.  Schematic Diagram - MAIN Board (2/3) - .....................   43
6-17.  Schematic Diagram - MAIN Board (3/3) - .....................   44
6-18.  Schematic Diagram - DIGITAL Board (1/3) - ................   45
6-19.  Schematic Diagram - DIGITAL Board (2/3) - ................   46
6-20.  Schematic Diagram - DIGITAL Board (3/3) - ................   47
6-21. Printed Wiring Board 
 
- DIGITAL Board (Component Side) - ...........................   48
6-22. Printed Wiring Board 
 
- DIGITAL Board (Conductor Side) - .............................   49
6-23. Printed Wiring Board 
 
- DSP Board (Component Side) - ...................................   50
6-24. Printed Wiring Board 
 
- DSP Board (Conductor Side) - .....................................   51
6-25.  Schematic Diagram - DSP Board (1/4) - ........................   52
6-26.  Schematic Diagram - DSP Board (2/4) - ........................   53
6-27.  Schematic Diagram - DSP Board (3/4) - ........................   54
6-28.  Schematic Diagram - DSP Board (4/4) - ........................   55
6-29. Printed Wiring Board 
 
- ANALOG Board (Component Side) - ..........................   56
6-30. Printed Wiring Board 
 
- ANALOG Board (Conductor Side) - ............................   57
6-31.  Schematic Diagram - ANALOG Board (1/4) - ...............   58
6-32.  Schematic Diagram - ANALOG Board (2/4) - ...............   59
6-33.  Schematic Diagram - ANALOG Board (3/4) - ...............   60
6-34.  Schematic Diagram - ANALOG Board (4/4) - ...............   61
6-35.  Printed Wiring Board - E-VOL Board - ..........................   62
TABLE  OF  CONTENTS
NOTES  ON  CHIP  COMPONENT  REPLACEMENT
• 
Never reuse a disconnected chip component.
• 
Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
SAFETY  CHECK-OUT
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, 
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE  TEST
The AC leakage from any exposed metal part to earth ground and 
from all exposed metal parts to any exposed metal part having a 
return to chassis, must not exceed 0.5 mA (500 microamperes.). 
Leakage current can be measured by any one of three methods.
1.  A commercial leakage tester, such as the Simpson 229 or RCA 
WT-540A. Follow the manufacturers’ instructions to use these 
instruments.
2.  A battery-operated AC milliammeter. The Data Precision 245 
digital multimeter is suitable for this job.
3.  Measuring the voltage drop across a resistor by means of a 
VOM or battery-operated AC voltmeter. The “limit” indication 
is 0.75 V, so analog meters must have an accurate low-voltage 
scale. The Simpson 250 and Sanwa SH-63Trd are examples 
of a passive VOM that is suitable. Nearly all battery operated 
digital multimeters that have a 2 V AC range are suitable. (See 
Fig. A)
1.5 k
Ω
0.15 
μF
AC
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
Fig. A.  Using an AC voltmeter to check AC leakage.
SAFETY-RELATED  COMPONENT  WARNING!
COMPONENTS  IDENTIFIED  BY  MARK  0  OR  DOTTED  LINE  
WITH  MARK  
0  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN  
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS 
 
WHOSE  PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  
MANUAL  OR  IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
ATTENTION  AU  COMPOSANT  AYANT  RAPPORT  
À  LA  SÉCURITÉ!
LES  COMPOSANTS  IDENTIFIÉS  PAR  UNE  MARQUE  0  SUR  
LES  DIAGRAMMES  SCHÉMATIQUES  ET  LA  LISTE  DES  
PIÈCES  SONT  CRITIQUES  POUR  LA  SÉCURITÉ  DE  FONC-
TIONNEMENT.  NE  REMPLACER  CES  COMPOSANTS  QUE  
PAR  DES  PIÈCES  SONY  DONT  LES  NUMÉROS  SONT  DON-
NÉS  DANS  CE  MANUEL  OU  DANS  LES  SUPPLÉMENTS  
PUBLIÉS  PAR  SONY.
STR-DA5400ES
3
6-36.  Schematic Diagram - E-VOL Board (1/2) - ....................   63
6-37.  Schematic Diagram - E-VOL Board (2/2) - ....................   64
6-38.  Schematic Diagram - A CLASS AMP Board (1/2) - ......   65
6-39.  Schematic Diagram - A CLASS AMP Board (2/2) - ......   66
6-40.  Printed Wiring Board - A CLASS AMP Board - ............   67
6-41.  Printed Wiring Board - DMPORT Board - .....................   68
6-42.  Schematic Diagram - DMPORT Board - ........................   69
6-43.  Printed Wiring Board - POWER AMP Board - ..............   70
6-44.  Schematic Diagram - POWER AMP Board - .................   71
6-45.  Printed Wiring Board - SPTM Board - ...........................   72
6-46.  Schematic Diagram - SPTM Board - ..............................   73
6-47. Printed Wiring Board 
 
- D VIDEO Board (Component Side) - ..........................   74
6-48. Printed Wiring Board 
 
- D VIDEO Board (Conductor Side) - ............................   75
6-49.  Schematic Diagram - D VIDEO Board (1/10) - .............   76
6-50.  Schematic Diagram - D VIDEO Board (2/10) - .............   77
6-51.  Schematic Diagram - D VIDEO Board (3/10) - .............   78
6-52.  Schematic Diagram - D VIDEO Board (4/10) - .............   79
6-53.  Schematic Diagram - D VIDEO Board (5/10) - .............   80
6-54.  Schematic Diagram - D VIDEO Board (6/10) - .............   81
6-55.  Schematic Diagram - D VIDEO Board (7/10) - .............   82
6-56.  Schematic Diagram - D VIDEO Board (8/10) - .............   83
6-57.  Schematic Diagram - D VIDEO Board (9/10) - .............   84
6-58.  Schematic Diagram - D VIDEO Board (10/10) - ...........   85
6-59. Printed Wiring Board 
 
- A-VIDEO Board (Component Side) - ..........................   86
6-60. Printed Wiring Board 
 
- A-VIDEO Board (Conductor Side) - ............................   87
6-61.  Schematic Diagram - A-VIDEO Board (1/2) - ...............   88
6-62.  Schematic Diagram - A-VIDEO Board (2/2) - ...............   89
6-63.  Printed Wiring Boards - CONNECTOR Section - .........   90
6-64.  Schematic Diagram - CONNECTOR Section - ..............   91
6-65.  Printed Wiring Board - BIAS Board - ............................   92
6-66.  Schematic Diagram - BIAS Board - ...............................   93
6-67.  Printed Wiring Board - PROTECTOR (F-C) Board - ....   94
6-68.  Schematic Diagram - PROTECTOR (F-C) Board - .......   95
6-69. Printed Wiring Boards 
 
- PROTECTOR (SB/SURR) Section - ...........................   96
6-70. Schematic Diagram 
 
- PROTECTOR (SB/SURR) Section - ...........................   96
6-71.  Printed Wiring Board - VIDEO 3 Board - ......................   97
6-72.  Schematic Diagram - VIDEO 3 Board - .........................   97
6-73.  Schematic Diagram - CIS Board - ..................................   98
6-74.  Printed Wiring Board - CIS Board - ...............................   99
6-75. Printed Wiring Board 
 
- TEMPERATURE DETECTION Board - .....................   99
6-76. Schematic Diagram 
 
- TEMPERATURE DETECTION Board - .....................   99
6-77. Printed Wiring Board 
 
- CONTROL Board (Component Side) - ........................  100
6-78. Printed Wiring Board 
 
- CONTROL Board (Conductor Side) - ..........................  101
6-79.  Schematic Diagram - CONTROL Board (1/2) - .............  102
6-80.  Schematic Diagram - CONTROL Board (2/2) - .............  103
6-81.  Printed Wiring Board - DISPLAY Board - .....................  104
6-82.  Schematic Diagram - DISPLAY Board - ........................  105
6-83.  Printed Wiring Boards - PANEL Section - .....................  106
6-84.  Schematic Diagram - PANEL Section - ..........................  106
6-85.  Printed Wiring Boards - DCDC Section - .......................  108
6-86.  Schematic Diagram - DCDC Section - ...........................  109
6-87.  Printed Wiring Boards - POWER SUPPLY Section - ....  110
6-88.  Schematic Diagram - POWER SUPPLY Section - .........  111
7. 
EXPLODED  VIEWS
7-1. Case 
Section 
....................................................................  
161
7-2.  DIGITAL Board Section  ................................................  162
7-3.  D VIDEO Board Section  ...............................................  163
7-4.  DISPLAY Board Section  ...............................................  164
7-5.  Front Panel Section  ........................................................  165
7-6.  A-VIDEO Board Section  ...............................................  166
7-7.  ANALOG Board Section ................................................  167
7-8.  Heat Sink Section ............................................................  168
7-9.  MAIN Board Section  .....................................................  169
8. 
ELECTRICAL  PARTS  LIST
  ..............................  170
Accessories are given in the last of the electrical parts list.
STR-DA5400ES
4
SECTION  1
SERVICING  NOTES
UNLEADED  SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution:  Some printed circuit boards may not come printed with 
the lead free mark due to their particular size)
 : LEAD  FREE  MARK
Unleaded solder has the following characteristics.
•  Unleaded solder melts at a temperature about 40 °C higher 
than ordinary solder.
 
Ordinary soldering irons can be used but the iron tip has to be 
applied to the solder joint for a slightly longer time.
 
Soldering irons using a temperature regulator should be set to 
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if 
the heated tip is applied for too long, so be careful!
• Strong 
viscosity
 
Unleaded solder is more viscous (sticky, less prone to fl ow) 
than ordinary solder so use caution not to let solder bridges 
occur such as on IC pins, etc.
•  Usable with ordinary solder
 
It is best to use only unleaded solder but unleaded solder may 
also be added to ordinary solder.
NOTE  OF  REPLACING  THE  IC3601  ON  THE  
D VIDEO  BOARD  
Replacement of IC3601 on the D VIDEO board used in this set 
requires a special tool.
NOTE  OF  REPLACING  THE  IC3511, IC3513  AND  
IC3514  ON  THE  D VIDEO  BOARD
IC3511, IC3513 and IC3514 on the D VIDEO board cannot ex-
change with single. When these parts on the D VIDEO board are 
damaged, exchange the entire mounted board.
NOTE  OF  REPLACING  THE  IC5002  AND  IC5202  ON  
THE  DSP  BOARD
IC5002 and IC5202 on the DSP board cannot exchange with sin-
gle. When these parts on the DSP board are damaged, exchange the 
entire mounted board.
UPDATE  OF  SOFTWARE  OF  IC2513  ON  THE  CON-
TROL  BOARD,  IC3610  ON  THE  D VIDEO  BOARD  AND  
IC5208  ON  THE  DSP  BOARD
Perform operation of the following when the update of software 
of the IC2513 on the CONTROL board, IC3610 on the D VIDEO 
board and IC5208 on the DSP board is necessary.
Connect:
for PC
J1499
Procedure:
1.  Connect J1499 on the MAIN board and PC by using the RS-
232C cable.
2.  Turn on the main power.
3.  The update is executed by using PC.
4.  When the update ends, turn off the main power.
5.  Remove the RS-232C cable from the J1499 on the MAIN 
board and PC.
ERROR  MESSAGES
If there is a malfunction, the display shows a code of two numbers and a message. You can check the condition of the system by the message. 
Refer to the following table to solve the problem.
messages 
cause and response
PROTECTOR
Irregular current is output to the speakers, or the upper panel of the receiver is covered with something. 
The receiver will automatically turn off after a few seconds. Cheack the speakers connection and turn 
on the power again.
Model
Part No.
US and Canadian models
3-296-122-0[]
AEP model
3-296-122-1[]
Continental European, East Euro-
pean and Russian models
3-296-122-2[]
UK model
3-296-122-5[]
MODEL  IDENTIFICATION
PART No.
– Back Panel –
Page of 127
Display

Download Sony STR-DA5400ES Service Manual (Repair Manual)

Here you can read online and download Sony STR-DA5400ES Service Manual in PDF. STR-DA5400ES service manual will guide through the process and help you recover, restore, fix, disassemble and repair Sony STR-DA5400ES Audio. Information contained in service manuals typically includes schematics / circuit diagrams, wiring diagrams, block diagrams, printed wiring boards, exploded views, parts list, disassembly / assembly, pcb.