STR-DA3200ES, STR-DG1000 - Sony Audio Service Manual (repair manual)

str-da3200es, str-dg1000 service manual
Model
STR-DA3200ES STR-DG1000
Pages
127
Size
18.84 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio
File
str-da3200es-str-dg1000.pdf
Date

Read Sony STR-DA3200ES / STR-DG1000 Service Manual online

SERVICE MANUAL
AUDIO POWER 
SPECIFICATIONS (US, Canadian models)
POWER OUTPUT AND TOTAL 
HARMONIC DISTORTION:
With 8 ohm loads, both channels driven, from 
20 – 20,000 Hz; rated 120 watts per channel 
minimum RMS power, with no more than 
0.09% total harmonic distortion from 250 
milliwatts to rated output.
Amplifier section (US, Canadian models)
POWER OUTPUT
Rated Power Output at Stereo Mode
1) 2)
(8 ohms 20 Hz – 20 kHz, 
THD 0.09%):
120 W + 120 W
Reference Power Output at Stereo Mode
2)
(4 ohms 20 Hz – 20 kHz, 
THD 0.15%):
120 W + 120 W
Reference Power Output
(8 ohms 1 kHz, THD 0.7%)
FRONT
2)
:
130 W + 130 W 
CENTER
2)
:
130 W 
SURROUND
2)
:
130 W + 130 W
SURROUND BACK
2)
:
130 W + 130 W
Reference Power Output
(4 ohms 1 kHz, THD 0.7%)
FRONT
2)
:
130 W + 130 W
CENTER
2)
:
130 W 
SURROUND
2)
:
130 W + 130 W
SURROUND BACK
2)
:
130 W + 130 W
1)
Depending on the sound field settings and the 
source, there may be no sound output.
2)
Measured under the following conditions:
Power requirements: 120 V AC, 60 Hz
Reference Power Output
(8 ohms 20 Hz – 20 kHz, 
THD 0.09%)
FRONT
2)
:
120 W + 120 W
CENTER
2)
:
120 W
SURROUND
2)
:
120 W + 120 W
SURROUND BACK
2)
:
120 W + 120 W
Reference Power Output
(4 ohms 20 Hz – 20 kHz, 
THD 0.15%)
FRONT
2)
:
120 W + 120 W
CENTER
2)
:
120 W
SURROUND
2)
:
120 W + 120 W
SURROUND BACK
2)
:
120 W + 120 W
Reference Power Output at Stereo Mode
(8 ohms 1 kHz, THD 
10%):
150 W + 150 W
Reference Power Output at Stereo Mode
(4 ohms 1 kHz, THD 
10%):
150 W + 150 W
Frequency response
PHONO
RIAA equalization curve 
± 0.5 dB
MULTI CHANNEL 
INPUT, SA-CD/CD, 
TAPE/CD-R, 
MD/DAT, DVD, 
VIDEO 1/2/3
10 Hz – 100 kHz
± 3 dB
Reference Power Output
(8 ohms 1 kHz, THD 10%)
FRONT
2)
:
150 W + 150 W
CENTER
2)
:
150 W
SURROUND
2)
:
150 W + 150 W
SURROUND BACK
2)
:
150 W + 150 W
Reference Power Output
(4 ohms 1 kHz, THD 10%)
1)
Depending on the sound field settings and the 
source, there may be no sound output.
2)
Measured under the following conditions:
Power requirements: 230 V AC, 50/60 Hz 
(in countries/area in Europe 
other than the UK)
240 V AC, 50/60 Hz 
(in the UK and general area)
Amplifier section (AEP, UK, Taiwan models)
POWER OUTPUT
Rated Power Output at Stereo Mode
1) 2)
(8 ohms 1 kHz, THD 
0.7%):
125 W + 125 W
Inputs (Analog)
Inputs (Digital)
PHONO
Sensitivity: 2.5 mV
Impedance: 50 kohms
S/N: 86 dB (A, 20 kHz 
LPF)
MULTI CHANNEL
INPUT, SA-CD/CD, 
TAPE/CD-R, MD/DAT, 
DVD, TV/SAT, 
VIDEO1/2/3
Sensitivity: 150 mV
Impedance: 50 kohms
S/N: 96 dB (A, 20 kHz 
LPF)
DVD, TAPE/CD-R, SA-
CD/CD (Coaxial)
Impedance: 75 ohms
S/N: 96 dB (A, 20 kHz 
LPF)
VIDEO 1/2/3, TV/SAT, 
MD/DAT (Optical)
S/N: 96 dB
(A, 20 kHz LPF)
Reference Power Output at Stereo Mode
2)
(4 ohms 1 kHz, THD 
0.7%):
125 W + 125 W
SURROUND
2)
:
150 W + 150 W
SURROUND BACK
2)
:
150 W + 150 W
CENTER
2)
:
150 W
FRONT
2)
:
150 W + 150 W
MULTI CHANNEL AV RECEIVER
SPECIFICATIONS
STR-DA3200ES/DG1000
Ver. 1.0  2006.09
– Continued on next page –
9-887-378-01
2006I05-1
© 2006.09
Sony Corporation
Home Audio Division
Published by Sony Techno Create Corporation
US Model
STR-DA3200ES/DG1000
Canadian Model
AEP Model
UK Model
Taiwan Model
STR-DA3200ES
This receiver incorporates Dolby* Digital and Pro Logic Surround and the DTS** Digital Surround System.
*
Manufactured under license from Dolby Laboratories.
“Dolby”, “Pro Logic”, “Surround EX”, and the double-D symbol are trademarks of Dolby Laboratories.
** Manufactured under license from Digital Theater Systems, Inc. U.S. Pat.
No’s. 5,451,942; 5,956,674; 5,974,380; 5,978,762; 6,226,616; 6,487,535 and other U.S. 
and world-wide patents issued and pending. 
“DTS”, “DTS-ES”, “Neo:6”, and “DTS 96/24” are trademarks of Digital Theater Systems, Inc. 
Copyright 1996, 2003 Digital Theater Systems, Inc. All Rights Reserved.
Photo: STR-DA3200ES
2
STR-DA3200ES/DG1000
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
SAFETY-RELATED  COMPONENT  WARNING!!
COMPONENTS  IDENTIFIED  BY  MARK 
 0
  OR  DOTTED  LINE
WITH  MARK  
0
  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS  WHOSE
PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  MANUAL  OR
IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
Outputs
EQUALIZER
FM tuner section
Tuning range
87.5 - 108.0 MHz
Antenna (aerial)
FM wire antenna (aerial)
Antenna (aerial) terminals
75 ohms, unbalanced
Sensitivity
Mono:
18.3 dBf, 2.2 
µV/75 ohms
Stereo:
38.3 dBf, 22.5 
µV/75 ohms 
Usable sensitivity 11.2 dBf, 1 
µV/75 ohms
S/N
Mono: 76 
dB
Stereo: 70 
dB
Harmonic distortion at 1 kHz
Mono: 0.3%
Stereo: 0.5%
Separation
45 dB at 1 kHz
Frequency response 30 Hz – 15 kHz, +0.5/–2 
dB
Selectivity
60 dB at 400 kHz
AM tuner section (US, Canadian models)
Tuning range
530 – 1,710 kHz
3)
(With 10-kHz tuning scale)
531 – 1,710 kHz
3)
(With 9-kHz tuning scale)
Antenna (aerial)
Loop antenna (aerial)
3)
You can change the AM tuning scale to either 9 
kHz or 10 kHz. After tuning in any AM station, 
turn off the receiver. While holding down 
TUNING MODE, press POWER on the receiver. 
All preset stations will be erased when you change 
the tuning scale. To reset the scale to 10 kHz (or 9 
kHz), repeat the procedure.
TAPE/CD-R, MD/DAT,
VIDEO1/2 (AUDIO OUT)
Voltage:150 mV
Impedance: 1 kohms
FRONT L/R, CENTER, 
SURROUND L/R, 
SURROUND BACK L/R, 
SUB WOOFER
Voltage: 2 V
Impedance: 1 kohms
Gain levels
±10 dB, 1 dB step
AM tuner section (AEP, UK, Taiwan models)
Tuning range
531 – 1,602 kHz
Antenna (aerial)
Loop antenna (aerial)
Usable sensitivity
50 dB 
µ/m (at 999 kHz)
S/N
54 dB (at 50 mV/m)
Harmonic distortion 0.5% (50 mV/m, 400 Hz)
Selectivity
35 dB
General (AEP, UK, Taiwan models)
Power requirements 230 V AC, 50/60 Hz 
(in countries/area in 
Europe other than the UK)
240 V  AC, 50/60 Hz 
(in the UK and general 
area)
Power consumption 480 W
Power consumption (during standby mode)
1 W
AC outlets
Dimensions
1 switched, 100 W/0.4 A 
MA
X
(Models for countries/
areas in Europe other than 
the UK.)
430 
× 175 × 430 mm
(width/height/depth)
including projecting parts 
and controls
Mass (Approx.)
15.5 kg
Video section
Inputs/Outputs
Video:
1 Vp-p, 75 ohms
S video:
Y:  1  Vp-p, 75 ohms
C: 0.286 Vp-p, 75 ohms
COMPONENT VIDEO:
Y: 1 Vp-p, 75 ohms
P
B
/C
B
: 0.7 Vp-p, 75 ohms
P
R
/C
R
: 0.7 Vp-p, 75 ohms
80 MHz HD Pass Through 
(When “PROGRESSIVE 
OUT” is set to “OFF”.)
General (US, Canadian models)
Power requirements 120 V AC, 60 Hz
Power consumption 480 W/580 VA (U/CA)
Power consumption (during standby mode)
1 W
AC outlets
2 switched, 100 W/0.8 A 
MA
X
Supplied accessories
Operating Instructions
Quick Setup Guide (1)
Optimizer microphone ECM-AC2 (1)
FM wire antenna (aerial) (1)
AM loop antenna (aerial) (1)
AC power cord (mains lead) (1)
Remote commander RM-AAL003 (1) (US, Canadian models)
Remote commander RM-AAL004 (1) (AEP, UK, Taiwan models)
Remote commander RM-AAU008 (1) (DA3200ES)
R6 (size-AA) batteries (4) (DA3200ES)
R6 (size-AA) batteries (2) (DG1000)
Design and specifications are subject to 
change without notice.
Dimensisons
430 
× 175 × 430 mm
(17 
× 7 × 17 in) (width/
height/depth)
including projecting parts 
and controls
Mass (Approx.)
15.5 kg (34 lb 3 oz)
Usable sensitivity
50 dB 
µ/m (at 1,000 kHz or 
999 kHz)
S/N
54 dB (at 50 mV/m)
Harmonic distortion 0.5% (50 mV/m, 400 Hz)
Selectivity
at 9 kHz : 35 dB
at 10 kHz : 40 dB
ATTENTION  AU  COMPOSANT  AYANT  RAPPORT
À  LA  SÉCURITÉ!
LES  COMPOSANTS  IDENTIFIÉS  PAR  UNE  MARQUE  
0
  SUR
LES  DIAGRAMMES  SCHÉMATIQUES  ET  LA  LISTE  DES
PIÈCES  SONT  CRITIQUES  POUR  LA  SÉCURITÉ  DE
FONCTIONNEMENT.  NE  REMPLACER  CES  COM-  POSANTS
QUE  PAR  DES  PIÈCES  SONY  DONT  LES  NUMÉROS  SONT
DONNÉS  DANS  CE  MANUEL  OU  DANS  LES  SUPPLÉMENTS
PUBLIÉS  PAR  SONY.
SAFETY  CHECK-OUT
After correcting the original service problem, perform the following
safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, screws,
and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE  TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes.).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indication
is 0.75 V, so analog meters must have an accurate low-voltage
scale. The Simpson 250 and Sanwa SH-63Trd are examples
of a passive VOM that is suitable. Nearly all battery operated
digital multimeters that have a 2 V AC range are suitable.  (See
Fig. A)
Fig. A.
Using an AC voltmeter to check AC leakage.
1.5 k
0.15 
µ
F
AC
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
3
STR-DA3200ES/DG1000
TABLE  OF  CONTENTS
1.
SERVICING  NOTES
..............................................
4
2.
GENERAL
.................................................................. 10
3.
DISASSEMBLY
3-1.
Disassembly Flow .......................................................... 18
3-2.
Case ................................................................................ 19
3-3.
Front Panel Assy ............................................................. 19
3-4.
S-VIDEO/CIS Board ...................................................... 20
3-5.
Tuner ............................................................................... 20
3-6.
E-VOLUME Board ........................................................ 21
3-7.
VIDEO Board ................................................................. 21
3-8.
SP TERMINAL Board ................................................... 22
3-9.
ANALOG Board ............................................................ 22
3-10. Power Transformer (T01) ............................................... 23
3-11. MAIN Board ................................................................... 23
4.
TEST  MODE
............................................................. 24
5.
ELECTRICAL  ADJUSTMENTS
........................ 27
6.
DIAGRAMS
6-1.
Block Diagram – CONTROL Section – ......................... 30
6-2.
Block Diagram – DSP Section – .................................... 31
6-3.
Block Diagram – HDMI RECEIVER Section – ............ 32
6-4.
Block Diagram – HDMI TRANSCEIVER Section – .... 33
6-5.
Block Diagram – ANALOG AUDIO Section – ............. 34
6-6.
Block Diagram
– ELECTRICAL VOLUME Section – ........................... 35
6-7.
Block Diagram – POWER AMP Section – .................... 36
6-8.
Block Diagram – VIDEO Section – ............................... 37
6-9.
Block Diagram – DISPLAY Section – ........................... 38
6-10. Block Diagram – POWER SUPPLY Section – .............. 39
6-11. Schematic Diagram – DIGITAL Board (1/5) – .............. 41
6-12. Schematic Diagram – DIGITAL Board (2/5) – .............. 42
6-13. Schematic Diagram – DIGITAL Board (3/5) – .............. 43
6-14. Schematic Diagram – DIGITAL Board (4/5) – .............. 44
6-15. Schematic Diagram – DIGITAL Board (5/5) – .............. 45
6-16. Schematic Diagram
– DIGITAL Board (Component Side) – ......................... 46
6-17. Schematic Diagram
– DIGITAL Board (Conductor Side) – ........................... 47
6-18. Printed Wiring Board – DSP Board – ............................ 48
6-19. Schematic Diagram – DSP Board – ............................... 49
6-20. Printed Wiring Board
– HDMI Board (Component Side) – .............................. 50
6-21. Printed Wiring Board
– HDMI Board (Conductor Side) – ................................ 51
6-22. Schematic Diagram – HDMI Board (1/6) – ................... 52
6-23. Schematic Diagram – HDMI Board (2/6) – ................... 53
6-24. Schematic Diagram – HDMI Board (3/6) – ................... 54
6-25. Schematic Diagram – HDMI Board (4/6) – ................... 55
6-26. Schematic Diagram – HDMI Board (5/6) – ................... 56
6-27. Schematic Diagram – HDMI Board (6/6) – ................... 57
6-28. Printed Wiring Board
– XM Board (DA3200ES: US, Canadian models/
DG1000) – ...................................................................... 58
6-29. Schematic Diagram – XM Board (DA3200ES: US,
Canadian models/DG1000) – ......................................... 59
6-30. Printed Wiring Board – CIS Board (DA3200ES) – ........ 60
6-31. Schematic Diagram – CIS Board (DA3200ES) – .......... 61
6-32. Printed Wiring Board – ANALOG Board – ................... 62
6-33. Schematic Diagram – ANALOG Board – ...................... 63
6-34. Printed Wiring Board – MAIN Board – ......................... 65
6-35. Schematic Diagram – MAIN Board (1/2) – ................... 66
6-36. Schematic Diagram – MAIN Board (2/2) – ................... 67
6-37. Printed Wiring Board – E-VOLUME Board – ............... 68
6-38. Schematic Diagram – E-VOLUME Board – .................. 69
6-39. Printed Wiring Board – A CLASS AMP Board – .......... 70
6-40. Schematic Diagram – A CLASS AMP Board – ............. 71
6-41. Printed Wiring Board – POWER AMP Board – ............ 72
6-42. Schematic Diagram – POWER AMP Board – ............... 73
6-43. Printed Wiring Board – BIAS Board – ........................... 74
6-44. Schematic Diagram – BIAS Board – ............................. 75
6-45. Printed Wiring Board – VIDEO Board – ........................ 76
6-46. Schematic Diagram – VIDEO Board (1/3) – .................. 77
6-47. Schematic Diagram – VIDEO Board (2/3) – .................. 78
6-48. Schematic Diagram – VIDEO Board (3/3) – .................. 79
6-49. Printed Wiring Board – S-VIDEO Board – .................... 80
6-50. Schematic Diagram – S-VIDEO Board – ....................... 81
6-51. Printed Wiring Board – VIDEO 3 Board – ..................... 82
6-52. Schematic Diagram – VIDEO 3 Board – ....................... 83
6-53. Printed Wiring Board – DISPLAY Board – ................... 84
6-54. Schematic Diagram – DISPLAY Board – ...................... 85
6-55. Printed Wiring Boards – KEY Section – ........................ 86
6-56. Schematic Diagram – KEY Section – ............................ 87
6-57. Printed Wiring Boards – SPEAKER Section – .............. 88
6-58. Printed Wiring Boards – DC Section – .......................... 89
6-59. Printed Wiring Board – AC Board – ............................... 90
6-60. Schematic Diagram – POWER SUPPLY Section – ....... 91
7.
EXPLODED  VIEWS
7-1.
Case Section ................................................................... 124
7-2.
DISPLAY Board Block .................................................. 125
7-3.
Front Panel Block ........................................................... 126
7-4.
VIDEO Board Block ...................................................... 127
7-5.
ANALOG Board Block .................................................. 128
7-6.
MAIN Board Block ........................................................ 129
7-7.
Heat Sink Block .............................................................. 130
8.
ELECTRICAL  PARTS  LIST
............................... 131
4
STR-DA3200ES/DG1000
COLOR  VARIATION
Model
Destination
COLOR
BLACK
SILVER
US, Canadian
z
STR-DA3200ES AEP, UK
z
z
Taiwan
z
STR-DG1000
US
z
SECTION  1
SERVICING  NOTES
UNLEADED  SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD  FREE  MARK
Unleaded solder has the following characteristics.
Unleaded solder melts at a temperature about 40 
°
C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 
°
C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
MODEL  IDENTIFICATION
Model
PART No.
DA3200ES: US and Canadian models
2-668-097-2[]
DA3200ES: AEP model
2-668-097-3[]
DA3200ES: UK model
2-668-097-4[]
DA3200ES: Taiwan model
2-668-097-6[]
DG1000
2-696-797-0[]
PART No.
– Back Panel –
NOTE  OF  REPLACING  THE  IC3505  AND  IC3508  ON
THE  HDMI  BOARD
When IC3505 and IC3508 on the HDMI board are damaged,
exchange the new HDMI board for the HDMI board which IC
damaged. When throwing away the HDMI board, be sure to throw
away  after destroying IC3505 and IC3508 physically with the
hammer etc.
UPDATE  OF  SOFTWARE  OF  THE  SYSTEM  CONTROLLER  (IC2054)
Perform operation of the following when the update of software of the system controller (IC2054) is necessary.
Connect:
Procedure:
1. Turn off the main power and setting the jig referring to Fig. 1 (Note: Do this setting before connecting jig with the set).
2. Remove the KNOB (VOL) ASSY and connect CN717 (M-VOL board) and PC by using the jig.
3. Turn on the main power and perform the operation according to the application.
4. After “Please Reset” is displayed, reset switch on the jig is pushed and update is completed.
5. Turn off the main power and remove the jig.
6. Turn on the main power.
JIG 
(Part No. : J-2501-300-A)
for PC
CN717
M-VOL board
SW2 SW1
(RESET)
SW1: up, SW2: down
Fig.1 Setting for jig
Page of 127
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