Read Sony ICF-CD543RM Service Manual online
2
ICF-CD543RM
TABLE OF CONTENTS
1.
SERVICING NOTES
..............................................
3
2.
GENERAL
..................................................................
4
3.
DISASSEMBLY
3-1. Disassembly Flow ...........................................................
5
3-2. Cabinet (Upper), CD Lid ................................................
6
3-3. CD Block Section ............................................................
6
3-4. Panel (Front) Section ......................................................
7
3-5. Holder (MD) ....................................................................
7
3-6. CD Board .........................................................................
8
3-7. Chuck Plate Assy ............................................................
8
3-8. Tray ..................................................................................
9
3-9. Belt, Loading Board ........................................................
9
3-10. Base Unit ......................................................................... 10
3-11. Arm, Optical Pick-up Section
3-11. Arm, Optical Pick-up Section
(KSM-213CCP or KSM-213RCP) ................................. 10
3-12. Optical Pick-up (KSS-213R) .......................................... 11
4.
ELECTRICAL ADJUSTMENTS
Tuner Section ................................................................. 12
CD Section ..................................................................... 15
CD Section ..................................................................... 15
5.
DIAGRAMS
5-1. Block Diagram – CD Section – .................................... 17
5-2. Block Diagram – MAIN Section – ............................... 18
5-3. Note for Printed Wiring Board and
5-2. Block Diagram – MAIN Section – ............................... 18
5-3. Note for Printed Wiring Board and
Schematic Diagrams ....................................................... 19
5-4. Printed Wiring Board – CD Section – .......................... 20
5-5. Schematic Diagram – CD Section – ............................. 21
5-6. Printed Wiring Boards – RELAY Section – ................. 22
5-7. Schematic Diagram – RELAY Section – ..................... 23
5-8. Printed Wiring Boards – MAIN Section – ................... 24
5-9. Schematic Diagram – MAIN section – ........................ 25
5-10. Printed Wiring Boards – PANEL Section – ................. 26
5-11. Schematic Diagram – PANEL Section – ...................... 27
5-12. IC Pin Function Description .......................................... 32
5-5. Schematic Diagram – CD Section – ............................. 21
5-6. Printed Wiring Boards – RELAY Section – ................. 22
5-7. Schematic Diagram – RELAY Section – ..................... 23
5-8. Printed Wiring Boards – MAIN Section – ................... 24
5-9. Schematic Diagram – MAIN section – ........................ 25
5-10. Printed Wiring Boards – PANEL Section – ................. 26
5-11. Schematic Diagram – PANEL Section – ...................... 27
5-12. IC Pin Function Description .......................................... 32
6.
EXPLODED VIEWS
6-1. Cabinet (Upper) Section ................................................. 34
6-2. Panel (Front) Section ...................................................... 35
6-3. Cabinet (Lower) Section ................................................. 36
6-4. CD Block Section ............................................................ 37
6-5. CD Mechanism Deck Section
6-2. Panel (Front) Section ...................................................... 35
6-3. Cabinet (Lower) Section ................................................. 36
6-4. CD Block Section ............................................................ 37
6-5. CD Mechanism Deck Section
(FLM-CD543RM-149) ................................................... 38
6-6. Base Unit Section ............................................................ 39
6-7. Optical Pick-up Block
6-7. Optical Pick-up Block
(KSM-213CCP or KSM-213RCP) ................................. 40
7.
ELECTRICAL PARTS LIST
.............................. 41
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be dam-
• Notice that the minus side of a tantalum capacitor may be dam-
aged by heat.
SAFETY CHECK-OUT
After correcting the original service problem, perform the follow-
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
ing safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs,
screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.
LEAKAGE TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers’ instructions to use these
instruments.
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a
VOM or battery-operated AC voltmeter. The “limit” indica-
tion is 0.75 V, so analog meters must have an accurate low-
voltage scale. The Simpson 250 and Sanwa SH-63Trd are ex-
amples of a passive VOM that is suitable. Nearly all battery
operated digital multimeters that have a 2 V AC range are suit-
able. (See Fig. A)
tion is 0.75 V, so analog meters must have an accurate low-
voltage scale. The Simpson 250 and Sanwa SH-63Trd are ex-
amples of a passive VOM that is suitable. Nearly all battery
operated digital multimeters that have a 2 V AC range are suit-
able. (See Fig. A)
Fig. A.
Using an AC voltmeter to check AC leakage.
1.5 k
Ω
0.15
µ
F
AC
voltmeter
(0.75 V)
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Parts on Set
Earth Ground
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous ra-
diation exposure.
other than those specified herein may result in hazardous ra-
diation exposure.
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE
0
SUR LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE
DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ
DE FONCTIONNEMENT. NE REMPLACER CES COM-
POSANTS QUE PAR DES PIÈCES SONY DONT LES
NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ
DE FONCTIONNEMENT. NE REMPLACER CES COM-
POSANTS QUE PAR DES PIÈCES SONY DONT LES
NUMÉROS SONT DONNÉS DANS CE MANUEL OU
DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK
0
OR DOTTED
LINE WITH MARK
0
ON THE SCHEMATIC DIAGRAMS
AND IN THE PARTS LIST ARE CRITICAL TO SAFE
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB-
LISHED BY SONY.
OPERATION. REPLACE THESE COMPONENTS WITH
SONY PARTS WHOSE PART NUMBERS APPEAR AS
SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB-
LISHED BY SONY.
This Compact Disc player is classified
as a CLASS 1 LASER product.
The CLASS 1 LASER PRODUCT label
is located on the top exterior.
as a CLASS 1 LASER product.
The CLASS 1 LASER PRODUCT label
is located on the top exterior.
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