ICF-C492 - Sony Audio Service Manual (repair manual). Page 2

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2
ICF-C492
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
SECTION  1
SERVICING  NOTES
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the lead-
free mark (LF) indicating the solder contains no lead.
(Caution: Some printed circuit boards may not come printed with
the lead free mark due to their particular size)
: LEAD FREE MARK
Unleaded solder has the following characteristics.
• Unleaded solder melts at a temperature about 40 ˚C higher
than ordinary solder.
Ordinary soldering irons can be used but the iron tip has to be
applied to the solder joint for a slightly longer time.
Soldering irons using a temperature regulator should be set to
about 350 ˚C.
Caution: The printed pattern (copper foil) may peel away if
the heated tip is applied for too long, so be careful!
• Strong viscosity
Unleaded solder is more viscou-s (sticky, less prone to flow)
than ordinary solder so use caution not to let solder bridges
occur such as on IC pins, etc.
• Usable with ordinary solder
It is best to use only unleaded solder but unleaded solder may
also be added to ordinary solder.
HOW  TO  CHANGED  THE  CERAMIC  FILTERS
This model is used two same ceramic filters of CF2 and CF3.
You must use same type of color marked ceramic filters in order to
meet same specifications.
Therefore, the ceramic filter must be changed two pieces together
since it’s supply two pieces in one package as a spare parts.
Mark
Center frequency
red
10.70 MHz
blue
10.67 MHz
orange
10.73 MHz
black
10.64 MHz
white
10.76 MHz
CF2, 3
mark
TABLE  OF  CONTENTS
1.
SERVICING  NOTES
...............................................
2
2.
GENERAL
...................................................................
3
3.
DISASSEMBLY
3-1.
Disassembly Flow ...........................................................
4
3-2.
Cabinet (Front) Assy .......................................................
4
3-3.
Cabinet (Rear) Sub Assy .................................................
5
3-4.
Main Board ......................................................................
5
3-5.
Pointer Setting .................................................................
6
4.
ELECTRICAL  ADJUSTMENTS
.........................
7
5.
DIAGRAMS
5-1.
Printed Wiring Boards  – MAIN Board – ........................ 10
5-2.
Printed Wiring Boards
– KEY/BUZZER/POWER Board– ................................. 11
5-3.
Schematic Diagram ......................................................... 12
6.
EXPLODED  VIEWS
6-1.
Overall Section ................................................................ 14
6-2.
Chassis Assy Section ....................................................... 15
7.
ELECTRICAL  PARTS  LIST
................................ 16
SAFETY-RELATED  COMPONENT  WARNING!!
COMPONENTS  IDENTIFIED  BY  MARK 
 0
  OR  DOTTED  LINE
WITH  MARK  
0
  ON  THE  SCHEMATIC  DIAGRAMS  AND  IN
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS  WHOSE
PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  MANUAL  OR
IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
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