HCD-XGR80 - Sony Audio Service Manual (repair manual)

Model
HCD-XGR80
Pages
74
Size
5.3 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio
File
hcd-xgr80.pdf
Date

View Sony HCD-XGR80 Service Manual online

HCD-XGR80
E Model
COMPACT Hi-Fi STEREO SYSTEM
— Continued on next page —
SPECIFICATIONS
• HCD-XGR80 is the Amplifier,
CD player, tape deck and tuner
section in LBT-XGR80.
Ver 1.1  2003.07
9-873-638-02
2003G02-1
© 2003.07
Model Name Using Similar Mechanism
HCD-XGR60
CD
CD Mechanism Type
CDM37B-30BD60C
Section
Base Unit Name
BU-30BD60C
Optical Pick-up Name
A-MAX.3
TAPE
Model Name Using Similar Mechanism
HCD-XGR60
Section
SERVICE MANUAL
Sony Corporation
Home Audio Company
Published by Sony Engineering Corporation
Amplifier section
The following measured at AC 120/220/240V, 50 Hz
DIN power output (rated)
125W x 2 + 125W x 2
watts
(6 ohms at 1 kHz, DIN)
Continuous RMS power output (reference)
170 W x 2 + 170 W x 2
(6 ohms at 1 kHz, 10% THD)
Inputs
DJ MIX RETURN*:
(phono jacks)
sensitivity 250 mV,
impedance 47 kilohms
GUITAR:
(phone jack)
sensitivity 75 mV,
impedance 470 kilohms
PHONO IN:
(phono jacks)
sensitivity 3 mV,
impedance 47 kilohms
MIX MIC:
(phone jack)
sensitivity 1 mV,
impedance 10 kilohms
GAME INPUT:
(phono jacks)
 sensitivity 250 mV,
impedance 47 kilohms
MD (VIDEO) IN:
(phono jack)
sensitivity 450 mV
(250 mV), impedance
47 kilohms
Outputs
DJ MIX SEND*:
(phono jacks)
sensitivity 250 mV,
impedance 1 kilohms
PHONES:
(stereo phone jack)
accepts headphones of
8 ohms or more
MD (VIDEO) OUT:
(phono jacks)
voltage 250 mV
impedance 1 kilohms
FRONT SPEAKER:
accepts impedance of 6 to
16 ohms (SUPER WOOFER)
accepts impedance of 6 to
16 ohms (TWEETER & WOOFER)
* Mexican model only
2
HCD-XGR80
This appliance is classified as a CLASS 1 LASER product. The
CLASS 1 LASER PRODUCT MARKING is located on the rear
exterior.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specified herein may result in hazardous radiation
exposure.
Notes on chip component replacement
• Never reuse a disconnected chip component.
• Notice that the minus side of a tantalum capacitor may be
damaged by heat.
Flexible Circuit Board Repairing
• Keep the temperature of soldering iron around 270˚C
during repairing.
• Do not touch the soldering iron on the same conductor of the
circuit board (within 3 times).
• Be careful not to apply force on the conductor when soldering
or unsoldering.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK 
0
 OR DOTTED LINE WITH
MARK 
0
 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE
COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS
APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS
PUBLISHED BY SONY.
CD player section
System
Compact disc and digital
audio system
Laser
Semiconductor laser
(
λ=795 nm), Emission
duration: continuous
Frequency response
2 Hz – 20 kHz (
±0.5 dB)
Signal-to-noise ratio
More than 90 dB
Dynamic range
More than 90 dB
CD OPTICAL DIGITAL OUT
(Square optical connector jack, rear panel)
Wavelength:
660 nm
Output level
–18 dBm
Tape player section
Recording system
4-track 2-channel stereo
Frequency response
40 – 13,000 Hz (
±3 dB),
using Sony TYPE I cassette
Tuner section
FM stereo, FM/AM superheterodyne tuner
FM tuner section
Tuning range
 87.5 – 108.0 MHz
(50 kHz step)
Antenna
FM lead antenna
Antenna terminals
75 ohms unbalanced
Intermediate frequency
10.7 MHz
AM tuner section
Tuning range
Pan- American models:
530 – 1,710 kHz
(with the interval set at 10 kHz)
531 – 1,710 kHz
(with the interval set at 9 kHz)
Other models:
531 – 1,602 kHz
(with the interval set at 9 kHz)
530 – 1,710 kHz
(with the interval set at 10 kHz)
Antenna
AM loop antenna
Antenna terminals
External antenna terminal
Intermediate frequency
450 kHz
General
Power requirements
Mexican model:
120 V AC, 60 Hz
Other models:
120 V, 220 V or 230 – 240 V
AC, 50/60 Hz
Adjustable with voltage selector
Power consumption
320 watts
Dimensions (w/h/d)
Approx. 355 x 425 x 451 mm
Mass :
Approx. 16.4 kg
Supplied accessories:
AM loop antenna (1)
FM lead antenna (1)
Speaker cords (4)
Speaker pads (8)
Remote commander (1)
Batteries (2)
Design and specifications are subject to change without notice.
3
HCD-XGR80
NOTES  ON  HANDLING  THE  OPTICAL  PICK-UP
BLOCK  OR  BASE  UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The flexible board is easily damaged and should be handled with
care.
NOTES  ON  LASER  DIODE  EMISSION  CHECK
The laser beam on this model is concentrated so as to be focused on
the disc reflective surface by the objective lens in the optical pick-
up block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
LASER DIODE AND FOCUS SEARCH OPERATION
CHECK
Carry out the “S curve check” in “CD section adjustment” and
check that the S curve waveforms is output three times.
• MODEL IDENTIFICATION
– Rear Panel –
MODEL
E model
E51 model
Mexican model
Argentina model
PARTS No.
4-237-748-6
s
4-237-748-7
s
4-237-748-8
s
4-237-748-9
s
Abbreviation
E51
: Chilean and Peruvian model
PART No.
4
HCD-XGR80
TABLE OF CONTENTS
1. GENERAL
·········································································· 5
2. DISASSEMBY
··································································· 7
3. TEST MODE
···································································· 15
4. MECHANICAL ADJUSTMENTS
····························· 17
5. ELECTRICAL ADJUSTMENTS
······························· 17
6. DIAGRAMS
6-1. Circuit Board Location ······················································ 21
6-2. Block Diagram – CD Servo Section – ······························· 22
Block Diagram – Tuner/Tape Deck Section – ··················· 23
Block Diagram – Main Section – ······································ 24
Block Diagram
       – Display/Key Control/Power Supply  Section – ·········· 25
6-3. Printed Wiring Board – BD Section – ······························· 26
6-4. Schematic Diagram – BD Section – ·································· 27
6-5. Printed Wiring Board – Motor, LED Section – ················· 28
6-6. Schematic Diagram –Motor, LED Section – ····················· 28
6-7. Schematic Diagram – MIC/Guitar Section – ····················· 29
6-8. Printed Wiring Board – MIC/Guitar Section – ·················· 29
6-9. Schematic Diagram – Main (1/3) Section – ······················ 30
6-10. Schematic Diagram – Main (2/3) Section – ······················ 31
6-11. Schematic Diagram – Main (3/3) Section – ······················ 32
6-12.Printed Wiring Board – Main Section – ····························· 33
6-13.Printed Wiring Board
   – CD-L,CD-R,Headphone,Front Input,D-SW Section – ·· 34
6-14.Schematic Diagram
   – CD-L,CD-R,Headphone,Front Input,D-SW Section – ·· 35
6-15.Printed Wiring Board – Panel VR Section – ······················ 36
6-16. Schematic Diagram – Panel VR Section – ························ 37
6-17. Printed Wiring Board  – Panel FL,TC-A,TC-B Section – · 38
6-18. Schematic Diagram – Panel FL,TC-A,TC-B Section – ····· 39
6-19. Printed Wiring Board – PA Section – ································ 40
6-20. Schematic Diagram – PA Section – ··································· 41
6-21. Printed Wiring Board – Sub Amp Section – ····················· 42
6-22. Schematic Diagram – Sub Amp Section – ························· 43
6-23. Printed Wiring Board – Trans,Sub Trans Section – ·········· 44
6-24. Schematic Diagram – Trans,Sub Trans Section – ·············· 44
6-25. IC Pin Function Description ············································· 46
6-26. IC Block Diagram ····························································· 51
7. EXPLODED VIEWS
7-1. Case,Back Panel Section ··················································· 54
7-2. Front Panel Section-1 ························································ 55
7-3. Front Panel Section-2 ························································ 56
7-4. Chassis Section ·································································· 57
7-5. CD Mechanism Deck Section
        (CDM-30BD60C) ······························································· 58
7-6. Base Unit Section (BU-30BD60C) ···································· 59
8. ELECTRICAL PARTS LIST
······································· 60
5
HCD-XGR80
This section is extracted from
instruction manual.
SECTION 1
GENERAL
ALPHABETICAL ORDER
E – G
EDIT ea (15)
EFFECT 5 (17)
ENTER 5 (8, 15, 17, 19)
FM MODE 8 (12)
FUNCTION qd (7, 9, 10, 14, 20,
22, 26)
GAME qf (22)
GAME INPUT AUDIO L/R wd
(25)
GAME INPUT VIDEO wd (25)
GAME MIXING qg (22)
GROOVE ek (16)
GUITAR DISTORTION wl (21)
GUITAR jack ed (21)
GUITAR LEVEL ef (21)
H – R
H SPEED DUB ql (14)
MIC LEVEL ef (20)
MIX GUITAR/KARAOKE
 
wl
 
(20,
21)
MIX MIC jack ed (20)
P FILE 5 (17)
PHONES jack w;
PLAY MODE es  (9, 10)
POWER SAVE/DEMO
(STANDBY) 3 (23)
Power stream indicator 6
PUSH OPEN wj (9)
REPEAT  es (10)
Main unit
wf
wg
wh
wj
wl
e;
ea
es
ed
ef
eg
eh
ek
ej
wk
qf
qd
23 45
7
6
890 qa qs
qg
qh
qj
qk
ql
w;
wa
ws
wd
1
A – D
A EJECTZ/Z  B EJECT  wh (13)
AMS./> wa (9, 10)
CD SYNC ql (14, 15)
Direct equalizer qh ej (17)
GUITAR/ROCK/JAZZ/DANCE/
GAME
SALSA/REGGAE/TANGO/
SAMBA/MOVIE
DIRECTION eg (13, 14, 15, 20)
DISC SKIP es (9, 10)
DISC 1 to 5 e; (9)
DISPLAY  2
 
(23)
6
HCD-XGR80
Remote control
ALPHABETICAL ORDER
ql
qk
qj
qh
qg
qf
ws
wa
w;
5
6
7
9
8
q;
3
2
1
4
qd
qs
qa
S – X
SLEEP 0 (18)
SPECTRUM ANALYZER  4 (20)
SUPER WOOFER ek (16)
SUPER WOOFER MODE ek (16)
SURROUND ek (18)
TIMER SELECT qa (16, 19)
TUNER/BAND 9 (11, 12)
TUNER ENTER wf (11)
TUNER MEMORY wf (11)
TUNING MODE 8 (11, 12)
TUNING - /+ 9  (11, 12)
VOLUME control 7 (10)
X-GROOVE wg (16)
BUTTON DESCRIPTIONS
@/1 1
c/CLOCK SET qs
h/H qj eh
x qj eh
.m /M> qj eh
X qk
z REC qk
HX ws
x ws
m /M ws
R/r/T/t (cursor) wk
C – F
CD N qg (9)
CLEAR 4 (10)
CLOCK/TIMER SELECT ws (16,
19)
CLOCK/TIMER SET 1 (8, 15,
19)
DISC SKIP w; (9, 10)
DISPLAY  qa (23)
EFFECT 9 (17)
ENTER 0 (8, 15, 17, 19)
FILE SELECT +/- qd  (17)
FUNCTION 3 (7, 9, 10, 14, 20,
22, 26)
P – V
PRESET - /+ ql
SLEEP wa (18)
SURROUND 5 (18)
TUNER/BAND qf (11, 12)
TUNING - /+ qk  (11, 12)
VOL +/- 6 (10)
 
BUTTON DESCRIPTIONS
@/1 2
nN 78
R/r/T/t (cursor) qs
x qh
X qj
m/M qk
./> ql
This section is extracted from
instruction manual.
7
HCD-XGR80
SECTION 2
DISASSEMBLY
Note : 
Follow the disassembly procedure in the numerical order given.
2-1. CASE
• The equipment can be removed using the following procedure.
3
 Five screws (BVTT 3
 
×
 6)
4
 Two screws (BVTP 3
 
×
 8)
2
 Three screws (CASE3 TP2)
1
 Three screws
      (CASE3 TP2)
8
 Case
6
7
5
5
6
Set
Case
Front panel section
Tape mechanism deck 
PANEL FL board, TC-A board, TC-B board 
PANEL VR board
MIC/GUITAR board, HEADPHONE board
FRONT INPUT board
D-SW board, CD-L board, Lid (CD) assy, CD-R board
Back panel, DC fan, MAIN board
CD mechanism deck (CDM37B-30BD60C) 
Base unit-1 (BU-30BD60C)
Disc table
Base unit-2 (BU-30BD60C)
BD board
8
HCD-XGR80
2-2. FRONT PANEL SECTION
2-3. TAPE MECHANISM DECK
2
Flat type wire (CN431)
8
 Lug
7
 Screw (BVTP 3 X 8)
3
 Connector (CN311)
4
 Connector (CN903)
5
 Connector (CN722)
1
 Flat type wire
     (CN371)
9
 Screw (BVTP 3 X 8)
qs
 Screw (BVTP 3 X 8)
qd
 Four screws (BVTP 3 X 8)
qg
 Front panel section
qf
 Claw
0
 Lug
6
 Connector (CN806)
qa
 Connector (B deck)
1
 Flat type wire (15 core)
2
 Two screws
     (BVTP 2.6 X 8)
3
 Two screws
     (BVTP 2.6 X 8)
5
 Tape mechanism deck
Front panel
4
9
HCD-XGR80
2-4. PANEL FL BOARD, TC-A BOARD, TC-B BOARD
2-5. PANEL VR BOARD
2
Lug
1
Screw (BVTP 2.6 X 8)
qa
Five screws (BVTP 2.6 X 8)
qs
Three screws
    (BVTP 2.6 X 8)
qk
PANEL FL board
w;
TC-A board
qd
Eight screws
   (BVTP 2.6 X 8) 
qg
Four screws
   (BVTP 2.6 X 8) 
8
Connector (CN703) 
6
Connector 
   (CN812) 
7
Connector 
   (CN704) 
ws
TC-B board
0
Two knobs (MIC)
ql
Two claws
4
Screw
   (BVTP 2.6 X 8) 
qf
Four screws
   (BVTP 2.6 X 8) 
5
Bracket (TA)  
qh
Three claws
3
Bracket (TA)  
qj
9
Flat type wire
    (CN601)
wa
Two claws
Front panel
1
Screws 
    (BVTP 2.6 X 8)
2
Lug
4
Knob (VOLUME)
3
Bracket (TA)  
7
6
Preess the two buttons (EJECT)
Front panel
qs
PANEL VR board
qa
Nine screws
   (BVTP 2.6 X 8)
0
Eight screws
   (BVTP 2.6 X 8)
5
Flat type wire
   (CN701)
9
Lever (EJECT) assy
8
Two screws
   (BVTP 2.6 X 8)
10
HCD-XGR80
2-6. MIC/GUITAR BOARD, HEADPHONE BOARD
1
Connector
   (CN812)
2
Two screws 
    (BVTP 2.6 X 8)
4
MIC/GUITAR board
7
HEADPHONE board
5
Two screws 
    (BVTP 2.6 X 8)
3
MIC bracket
6
HEADPHONE bracket
Front panel
2-7. FRONT INPUT BOARD
2
Bumper (Panel)
Front panel
FRONT INPUT board
J804
4
FRONT INPUT board
1
Four screws
    (BVTP 2.6 X 8)
3
Front panel

Download Sony HCD-XGR80 Service Manual (Repair Manual)

Here you can view online and download Sony HCD-XGR80 Service Manual in PDF. HCD-XGR80 service manual will guide through the process and help you recover, restore, fix, disassemble and repair Sony HCD-XGR80 Audio. Information contained in service manuals typically includes schematics / circuit diagrams, wiring diagrams, block diagrams, printed wiring boards, exploded views, parts list, disassembly / assembly, pcb.