HCD-SHAKEX3, HCD-SHAKEX7 - Sony Audio Service Manual (repair manual)

hcd-shakex3, hcd-shakex7 service manual
Model
HCD-SHAKEX3 HCD-SHAKEX7
Pages
96
Size
9.05 MB
Type
PDF
Document
Service Manual
Brand
Device
Audio
File
hcd-shakex3-hcd-shakex7.pdf
Date

Read Sony HCD-SHAKEX3 / HCD-SHAKEX7 Service Manual online

SERVICE MANUAL
Sony Corporation
Published by Sony EMCS (Malaysia) PG Tec
DVD RECEIVER
9-890-663-04
2015G80-1
© 
2015.07
AEP Model
UK Model
Australian Model
HCD-SHAKEX1/SHAKEX3
E Model
HCD-SHAKEX1/SHAKEX3/SHAKEX7
Ver. 1.3  2015.07
•  HCD-SHAKEX1 is the tuner, USB, DVD Player, Bluetooth, NFC and amplifi er section in SHAKE-X1D.
•  HCD-SHAKEX3 is the tuner, USB, DVD Player, Bluetooth, NFC and amplifi er section in SHAKE-X3D.
•  HCD-SHAKEX7 is the tuner, USB, DVD Player, Bluetooth, NFC and amplifi er section in SHAKE-X7D.
SPECIFICATIONS
DVD Section 
Model Name Using Similar Mechanism
HCD-GPX555/GPX888
DVD Mechanism Type
CDM90-DVBU204//M
Optical Pick-up Name
CMS-S76RFG1 OR CMS-S76RFGP
Photo: HCD-SHAKEX7
5.07
Amplifi er section
The following are measured at
AC 120 V – 240 V, 50/60 Hz
SHAKE-X7D
Power Output (rated):
 
800 W + 800 W (at 8 ohms, 100 Hz,
 1% 
THD)
RMS output power (reference):
 
1,200 W + 1,200 W (per channel at
 
8 ohms, 100 Hz)
SHAKE-X3D
Power Output (rated):
 
400 W + 400 W (at 4 ohms, 100 Hz,
 1% 
THD)
RMS output power (reference):
 
600 W + 600 W (per channel at
 
4 ohms, 100 Hz)
SHAKE-X1D
Power Output (rated):
 
400 W + 400 W (at 4 ohms, 100 Hz,
 1% 
THD)
RMS output power (reference):
 
600 W + 600 W (per channel at
 
4 ohms, 100 Hz)
Inputs
AUDIO IN 1/PARTY CHAIN IN L/R
 
Voltage 2 V, impedance 47 kilohms
AUDIO IN 2 L/R
 
Voltage 2 V, impedance 47 kilohms
MIC 1, MIC 2
 
Sensitivity 1 mV, impedance
 10 
kilohms
 (USB) 1, 
 (USB) 2 port: Type A
Outputs
AUDIO OUT/PARTY CHAIN OUT L/R
 
Voltage 2 V, impedance 1 kilohm
VIDEO OUT
 
Max. output level 1 Vp-p,
 
unbalanced, Sync. negative load
 
impedance 75 ohms
USB section
Supported bit rate
 
WMA: 48 kbps – 192 kbps, VBR, CBR
 
AAC: 48 kbps – 320 kbps, VBR, CBR
Sampling frequencies
 
WMA: 44.1 kHz
 
AAC: 44.1 kHz
Supported USB device
 
Mass Storage Class
Maximum current
 1 
A
Disc/USB section
Supported bit rate
 MPEG1 
Layer-3:
 
32 kbps – 320 kbps, VBR
Sampling frequencies
 MPEG1 
Layer-3:
 
32 kHz/44.1 kHz/48 kHz
Xvid
 
Video codec: Xvid
 
Bit rate: 4.854 Mbps (MAX)
 Resolution/Frame 
rate:
 
720 × 480, 30 fps
 
720 × 576, 25 fps
 
Audio codec: MP3
MPEG4
 
File format: MP4 File Format
 Video 
codec:
 
MPEG4 Simple Profile
 
(AVC is not compatible.)
 
Bit rate: 4 Mbps
 Resolution/Frame 
rate:
 
720 × 576, 30 fps
 Audio 
codec: 
AAC-LC
 
(HE-AAC is not compatible.)
 
DRM: Not compatible
Disc player section
System
 
 Compact disc and digital audio and 
video system
Laser Diode Properties
 
Emission Duration: Continuous
 
Laser Output*: Less than 44.6 µW
 
* This output is the value 
measurement at a distance of 
200 mm from the objective lens 
surface on the Optical Pick-up 
Block with 7 mm aperture.
Frequency response
 
20 Hz – 20 kHz
Video color system format
 
NTSC and PAL
Tuner section
FM stereo, FM/AM superheterodyne tuner
Antenna
 
FM lead antenna
 
AM loop antenna
FM tuner section
Tuning range
 
87.5 MHz – 108.0 MHz (50 kHz step)
AM tuner section
Tuning range
 
European and Russian models only:
 
531 kHz – 1,602 kHz (9 kHz step)
 
 Latin American  and Australian 
models only:
 
531 kHz – 1,710 kHz (9 kHz step)
 
530 kHz – 1,710 kHz (10 kHz step)
 Other 
models:
 
531 kHz – 1,602 kHz (9 kHz step)
 
530 kHz – 1,610 kHz (10 kHz step)
BLUETOOTH section
Communication system
 
BLUETOOTH Standard version 3.0
Output
 
BLUETOOTH Standard Power Class 2
Maximum communication range
 
Line of sight approx. 10 m
1)
Frequency band
 
2.4 GHz band (2.4000 GHz –
 2.4835 
GHz)
Modulation method
 
FHSS (Freq Hopping Spread
 Spectrum)
Compatible BLUETOOTH profiles
2)
 
 A2DP (Advanced Audio Distribu-
tion Profile)
 
 AVRCP (Audio Video Remote 
Control Profile)
 
SPP (Serial Port Profile)
Supported codecs
 
SBC (Sub Band Codec)
 
AAC (Advanced Audio Coding)
1)
  The actual range will vary depending on 
factors such as obstacles between devices, 
magnetic fields around a microwave oven, 
static electricity, reception sensitivity, 
antenna’s performance, operating system, 
software application, etc.
2)
  BLUETOOTH standard profiles indicate 
the purpose of BLUETOOTH communica-
tion between devices.
General
Power requirements
 
AC 120 V – 240 V, 50/60 Hz
Power consumption
 SHAKE-X7D: 
375 
W
 SHAKE-X1D/X3D: 
220 
W
Power consumption (at the Power Saving
mode)
 
0.5 W (When “BT STBY” is set to
 “OFF”)
 
4 W (When “BT STBY” is set to “ON”)
Dimensions (w/h/d) (excl. speakers)
(Approx.)
 
455 mm × 165 mm × 330 mm
Mass (excl. speakers) (Approx.)
 
SHAKE-X7D: 6.3 kg
 
SHAKE-X1D/X3D: 5.9 kg
Supplied accessories
•  Remote control (1)
•  R03 (size AAA) batteries (2)
•  FM lead/AM loop antenna (1)
SHAKE-X7D only
•  Unit: HCD-SHAKEX7 (1)
•  Speaker system: SS-SHAKEX7 (2)
•  AC power cord (mains lead)
  –  Latin American, Middle East, and African 
models only (2)*
 
– Other models (1)
*   The quantity of the AC power cord 
(mains lead) supplied depends on the 
area.
– Continued on next page –
HCD-SHAKEX1/SHAKEX3/
SHAKEX7
HCD-SHAKEX1/SHAKEX3/SHAKEX7
2
SAFETY-RELATED COMPONENT WARNING!
COMPONENTS  IDENTIFIED  BY  MARK 
0 OR  DOTTED  LINE  
WITH  MARK 
0 ON  THE  SCHEMATIC  DIAGRAMS  AND  IN  
THE  PARTS  LIST  ARE  CRITICAL  TO  SAFE  OPERATION.
REPLACE  THESE  COMPONENTS  WITH  SONY  PARTS 
 
WHOSE  PART  NUMBERS  APPEAR  AS  SHOWN  IN  THIS  
MANUAL  OR  IN  SUPPLEMENTS  PUBLISHED  BY  SONY.
• Abbreviation
 AR  : 
Argentina 
model
 AUS : 
Australian 
model
 E4  : 
African 
model
  E12 
: 220 – 240 V AC area in E models
  EA 
: Saudi Arabia model
  LA9 
: Latin-American model
  MY 
: Malaysia model
  RU 
: Russian model
 TH  : 
Thai 
model
SAFETY  CHECK-OUT
After correcting the original service problem, perform the following 
safety check before releasing the set to the customer:
Check the antenna terminals, metal trim, “metallized” knobs, 
screws, and all other exposed metal parts for AC leakage. Check 
leakage as described below.
LEAKAGE  TEST
The AC leakage from any exposed metal part to earth ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1.  A commercial leakage tester, such as the Simpson 229 or RCA
 
WT-540A. Follow the manufacturers’ instructions to use these
 instruments.
2.  A battery-operated AC milliammeter. The Data Precision 245
 
digital multimeter is suitable for this job.
3.  Measuring the voltage drop across a resistor by means of a
 
VOM or battery-operated AC voltmeter. The “limit” indication
 
is 0.75 V, so analog meters must have an accurate low-voltage
 
scale. The Simpson 250 and Sanwa SH-63Trd are examples
 
of a passive VOM that is suitable. Nearly all battery operated
 
digital multimeters that have a 2V AC range are suitable. (See
 Fig. 
A)
1.5 k
Ω
0.15 
μF
AC
voltmeter
(0.75 V)
To Exposed Metal
Parts on Set
Earth Ground
Fig. A.  Using an AC voltmeter to check AC leakage.
SHAKE-X3D only
•  Unit: HCD-SHAKEX3 (1)
•  Speaker system: SS-SHAKEX3 (2)
•  AC power cord (mains lead) (1)
•   AC plug adaptor (1) (supplied only for certain areas)
 
 The AC plug adaptor is not use in Chile. 
Use this plug adaptor in the countries where it is necessary.
SHAKE-X1D only
•  Unit: HCD-SHAKEX1 (1)
•  Speaker system: SS-SHAKEX1 (2)
•  AC power cord (mains lead) (1)
•   AC plug adaptor (1) (supplied only for certain areas)
   
The AC plug adaptor is not use in Chile. Use this plug 
adaptor in the countries where it is necessary.
Design and specifications are subject to change without notice.
License and Trademark Notice
•  
 is a trademark of DVD Format/Logo Licensing Corporation.
•  
“DVD+RW”, “DVD-RW”, “DVD+R”, “DVD-R”, “DVD VIDEO”, 
and the “CD” logos are trademarks.
•   MPEG Layer-3 audio coding technology and patents licensed from 
Fraunhofer IIS and Thomson.
•   Windows Media is either a registered trademark or trademark of 
Microsoft Corporation in the United States and/or other countries.
•   This product is protected by certain intellectual property rights 
of Microsoft Corporation. Use or distribution of such technology 
outside of this product is prohibited without a license from 
Microsoft or an authorized Microsoft subsidiary.
•   “WALKMAN” and “WALKMAN” logo are registered trademarks 
of Sony Corporation.
•  This system incorporates Dolby* Digital. 
   
Manufactured under license from Dolby Laboratories.
   
Dolby and the double-D symbol are trademarks of Dolby 
Laboratories.
•  
The BLUETOOTH
®
 word mark and logos are registered 
trademarks owned by Bluetooth SIG, Inc. and any use of such 
marks by Sony Corporation is under license. Other trademarks and 
trade names are those of their respective owners.
•   The N Mark is a trademark or registered trademark of NFC Forum, 
Inc. in the United States and in other countries.
•  Android™ is a trademark of Google Inc.
•  Google Play™ is a trademark of Google Inc.
•   Apple, the Apple logo, iPhone, and iPod touch are trademarks 
of Apple Inc., registered in the U.S. and other countries. App 
Store is a service mark of Apple Inc.
•  
“Made for iPod” and “Made for iPhone” mean that an 
electronic accessory has been designed to connect specifically 
to iPod or iPhone, respectively, and has been certified by the 
developer to meet Apple performance standards. Apple is not 
responsible for the operation of this device or its compliance 
with safety and regulatory standards. Please note that the use 
of this accessory with iPod or iPhone may affect wireless 
performance.
•   THIS PRODUCT IS LICENSED UNDER THE MPEG-4 VISUAL 
PATENT PORTFOLIO LICENSE FOR THE PERSONAL AND 
NON-COMMERCIAL USE OF A CONSUMER FOR
 
(i)   ENCODING VIDEO IN COMPLIANCE WITH THE MPEG-
4 VISUAL STANDARD (“MPEG-4 VIDEO”)
 AND/OR
  (ii)  DECODING MPEG-4 VIDEO THAT WAS ENCODED BY 
A CONSUMER ENGAGED IN A PERSONAL AND NON-
COMMERCIAL ACTIVITY AND/OR WAS OBTAINED 
FROM A VIDEO PROVIDER LICENSED TO PROVIDE 
MPEG-4 VIDEO.
   
NO LICENSE IS GRANTED OR SHALL BE IMPLIED 
FOR ANY OTHER USE. ADDITIONAL INFORMATION 
INCLUDING THAT RELATING TO PROMOTIONAL, 
INTERNAL AND COMMERCIAL USES AND LICENSING 
MAY BE OBTAINED FROM MPEG LA, L.L.C.
 HTTP://WWW.MPEGLA.COM
•   
All other trademarks are trademarks of their respective 
owners.
Ver. 1.1
HCD-SHAKEX1/SHAKEX3/SHAKEX7
3
1. 
SERVICING  NOTES
  .............................................   4
2. DISASSEMBLY
2-1.   Panel, Side (L), Panel, Side (R), Panel, Top Assy ..........   10
2-2.   4CH DAMP Board ..........................................................   11
2-3.  Back Panel Section .........................................................   12
2-4.   Panel, Loading Assy .......................................................   12
2-5.   CDM90-DVBU204//M ...................................................   13
2-6.   Front Panel Section .........................................................   14
2-7.   MOTHERBOARD Board ...............................................   14
2-8.   REGULATOR, SWITCHING (SSN-152AD)
(SHAKEX1/SHAKEX3), SWITCHING REGULATOR 
(SHAKEX7) ....................................................................   15
2-9.   Service, Optical Device (7G), Cable, Flexible Flat ........   16
3. 
TEST  MODE 
 ............................................................   17
4. 
ELECTRICAL  CHECK 
 .........................................   22
5. TROUBLESHOOTING 
 ..........................................   23
6. DIAGRAMS
6-1.  Block Diagram - RS SERVO, USB Section - .................   31
6-2.  Block Diagram - MAIN Section - ...................................   32
6-3.  Block Diagram - AMP Section - .....................................   33
6-4. Block 
Diagram 
 
- PANEL, POWER SUPPLY Section - ...........................   34
6-5. Printed 
Wiring 
Board 
 
- MOTHERBOARD Board (Component Side) - ............   36
6-6. Printed 
Wiring 
Board
 
- MOTHERBOARD Board (Conductor Side) - .............   37
6-7. Schematic 
Diagram
 
- MOTHERBOARD Board (1/8) - .................................   38
6-8. Schematic 
Diagram 
 
- MOTHERBOARD Board (2/8) - .................................   39
6-9. Schematic 
Diagram 
 
- MOTHERBOARD Board (3/8) - .................................   40
6-10. Schematic Diagram 
 
- MOTHERBOARD Board (4/8) - .................................   41
6-11. Schematic Diagram 
 
- MOTHERBOARD Board (5/8) - .................................   42
6-12. Schematic Diagram 
 
- MOTHERBOARD Board (6/8) - .................................   43
6-13. Schematic Diagram 
 
- MOTHERBOARD Board (7/8) - .................................   44
6-14. Schematic Diagram 
 
- MOTHERBOARD Board (8/8) - .................................   45
TABLE  OF  CONTENTS
6-15. Printed Wiring Board
 
- 4CH DAMP Board (Component Side) - .......................   46
6-16. Printed Wiring Board
 
- 4CH DAMP Board (Conductor Side) - ........................   47
6-17.  Schematic Diagram - 4CH DAMP Board (1/2) - ............   48
6-18.  Schematic Diagram - 4CH DAMP Board (2/2) - ............   49
6-19.  Printed Wiring Board - STR Board - ..............................   50
6-20.  Schematic Diagram - STR Board - .................................   51
6-21.  Printed Wiring Board - DISPLAY Board - .....................   52
6-22.  Schematic Diagram - DISPLAY Board - ........................   53
6-23.  Printed Wiring Board - MIC Board - ..............................   54
6-24.  Schematic Diagram - MIC Board - .................................   55
6-25.  Printed Wiring Board -
 
LED BAR Board - ....................   55
6-26.  Schematic Diagram -
 
LED BAR Board - .......................   56
6-27.  Printed Wiring Board -
 
IR Board - .................................   56
6-28.  Schematic Diagram -
 
IR Board - ....................................   56
7. 
EXPLODED  VIEWS
7-1.  Panel, Side Section .........................................................   70
7-2.  Back Panel Section .........................................................   71
7-3.  MOTHERBOARD Board Section ..................................   72
7-4.  Front Panel Section .........................................................   73
7-5. Chassis 
Section 
...............................................................  74
7-6.  Top Panel Section ...........................................................   75
7-7.  DVD Mechanism Section (CDM90-DVBU204//M) ......   76
8. 
ELECTRICAL  PARTS  LIST
  ..............................   77
Ver. 1.1
HCD-SHAKEX1/SHAKEX3/SHAKEX7
4
SECTION  1
SERVICING  NOTES
Notes on chip component replacement
•  Never reuse a disconnected chip component.
•  Notice that the minus side of a tantalum capacitor may be
 
damaged by heat.
Flexible Circuit Board Repairing
•  Keep the temperature of the soldering iron around 270 °C
 during 
repairing.
•  Do not touch the soldering iron on the same conductor of the
 
circuit board (within 3 times).
•  Be careful not to apply force on the conductor when soldering
 or 
unsoldering.
UNLEADED SOLDER
Boards requiring use of unleaded solder are printed with the 
leadfree mark (LF) indicating the solder contains no lead.
(Caution:  Some printed circuit boards may not come printed with
 
the lead free mark due to their particular size)
 : LEAD FREE MARK
Unleaded solder has the following characteristics.
•  Unleaded solder melts at a temperature about 40 °C higher
 
than ordinary solder.
 
Ordinary soldering irons can be used but the iron tip has to be
 
applied to the solder joint for a slightly longer time.
 
Soldering irons using a temperature regulator should be set to
 
about 350 °C.
Caution: The printed pattern (copper foil) may peel away if
 
the heated tip is applied for too long, so be careful!
• Strong 
viscosity
 
Unleaded solder is more viscous (sticky, less prone to fl ow)
 
than ordinary solder so use caution not to let solder bridges
 
occur such as on IC pins, etc.
•  Usable with ordinary solder
 
It is best to use only unleaded solder but unleaded solder may
 
also be added to ordinary solder.
CAUTION
Use of controls or adjustments or performance of procedures
other than those specifi ed herein may result in hazardous radiation
exposure.
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK 
OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic
break-down because of the potential difference generated by the
charged electrostatic load, etc. on clothing and the human body.
During repair, pay attention to electrostatic break-down and also
use the procedure in the printed matter which is included in the
repair parts.
The fl exible board is easily damaged and should be handled with
care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused 
on the disc refl ective surface by the objective lens in the optical 
pickup block. Therefore, when checking the laser diode emission,
observe from more than 30 cm away from the objective lens.
This appliance is classifi ed as a CLASS 1 LASER product. This 
marking is located on the rear exterior.
MODEL IDENTIFICATION
- BACK PANEL -
Model
Part No.
HCD-SHAKEX3: AEP, UK, AUS
4-559-753-1[]
HCD-SHAKEX3: E4
4-559-753-3[]
HCD-SHAKEX3: EA
4-559-753-4[]
HCD-SHAKEX3: MY
4-559-753-5[]
HCD-SHAKEX3: TH
4-559-753-7[]
HCD-SHAKEX3: AR
4-559-754-2[]
HCD-SHAKEX3: RU
4-559-754-3[]
HCD-SHAKEX3: LA9
4-559-754-4[]
HCD-SHAKEX7: E4
4-559-755-0[]
HCD-SHAKEX7: EA
4-559-755-1[]
HCD-SHAKEX7: MY
4-559-755-2[]
HCD-SHAKEX7: TH
4-559-755-4[]
HCD-SHAKEX7: AR
4-559-755-8[]
HCD-SHAKEX7: LA9
4-559-755-9[]
HCD-SHAKEX1: LA9
4-569-308-0[]
HCD-SHAKEX1: AEP, UK, AUS
4-569-308-1[]
HCD-SHAKEX1: E4
4-569-308-2[]
HCD-SHAKEX1: EA
4-569-308-3[]
HCD-SHAKEX1: MY
4-569-308-4[]
HCD-SHAKEX1: TH
4-569-308-5[]
HCD-SHAKEX1: AR
4-569-308-7[]
HCD-SHAKEX1: RU
4-569-308-8[]
HCD-SHAKEX7: E12
4-571-084-0[]
• Abbreviation
 AR  : 
Argentina 
model
 AUS : 
Australian 
model
 E4  : 
African 
model
  E12 
: 220 – 240 V AC area in E models
  EA 
: Saudi Arabia model
  LA9 
: Latin-American model
  MY 
: Malaysia model
  RU 
: Russian model
 TH  : 
Thai 
model
– MODEL LABEL –
MADE IN MALAYSIA
4-559-755-01 E4
SERIAL NO.
DVD RECEIVER
PART No.
Destination Code
Ver. 1.3
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Here you can read online and download Sony HCD-SHAKEX3 / HCD-SHAKEX7 Service Manual in PDF. HCD-SHAKEX3 / HCD-SHAKEX7 service manual will guide through the process and help you recover, restore, fix, disassemble and repair Sony HCD-SHAKEX3 / HCD-SHAKEX7 Audio. Information contained in service manuals typically includes schematics / circuit diagrams, wiring diagrams, block diagrams, printed wiring boards, exploded views, parts list, disassembly / assembly, pcb.